Stanley 73200 Troubleshooting guide

INSTRUCTION AND
SERVICE MANUAL
ORIGINAL INSTRUCTION
73200 Structural Rivet Tool
Hydro-Pneumatic Power Tool
EN
Hydro-Pneumatic PowerTool
FR
Outil électrique hydropneumatique
DE
Hydropneumatisches Setzgerät
IT
Elettroutensile oleopneumatico
PL
Narzędzie pneumatyczno-hydrauliczne
ES
Herramienta hidroneumática
NL
Hydropneumatisch gereedschap
DA
Hydro-pneumatisk el-værktøj
FI
Hydropneumaattinen sähkötyökalu
NO
Hydropneumatisk verktøy
SV
Hydropneumatiskt elverktyg
PT
Ferramenta eléctrica hidropneumática

©2021 Stanley Black & Decker inc.
All rights reserved.
The information provided may not be reproduced and/or made public in any way and through any means (electronically or
mechanically) without prior explicit and written permission from STANLEY Engineered Fastening. The information provided
is based on the data known at the moment of the introduction of this product. STANLEY Engineered Fastening pursues a
policy of continuous product improvement and therefore the products may be subject to change. The information provided
is applicable to the product as delivered by STANLEY Engineered Fastening. Therefore, STANLEY Engineered Fastening
cannot be held liable for any damage resulting from deviations from the original specications of the product.
The information available has been composed with the utmost care. However, STANLEY Engineered Fastening will not
accept any liability with respect to any faults in the information nor for the consequences thereof. STANLEY Engineered
Fastening will not accept any liability for damage resulting from activities carried out by third parties. The working names,
trade names, registered trademarks, etc. used by STANLEY Engineered Fastening should not be considered as being free,
pursuant to the legislation with respect to the protection of trademarks.
2
ENGLISH ORIGINAL INSTRUCTION

CONTENTS
1. SAFETY DEFINITIONS ................................................................................................................................................... 4
1.1 GENERAL SAFETY RULES .......................................................................................................................................................................... 4
1.2 PROJECTILE HAZARDS .............................................................................................................................................................................. 4
1.3 OPERATING HAZARDS............................................................................................................................................................................... 5
1.4 REPETITIVE MOTIONS HAZARDS............................................................................................................................................................ 5
1.5 ACCESSORY HAZARDS .............................................................................................................................................................................. 5
1.6 WORKPLACE HAZARDS............................................................................................................................................................................. 5
1.7 NOISE HAZARDS.......................................................................................................................................................................................... 5
1.8 VIBRATION HAZARDS................................................................................................................................................................................. 5
1.9 ADDITIONAL SAFETY INSTRUCTIONS FOR PNEUMATIC POWER TOOLS................................................................................. 6
2. SPECIFICATIONS............................................................................................................................................................ 7
2.1 INTENT OF USE............................................................................................................................................................................................. 7
2.2 TOOL SPECIFICATION................................................................................................................................................................................. 7
2.3 TOOL DIMENSIONS..................................................................................................................................................................................... 8
3. PUTTING IN SERVICE..................................................................................................................................................... 9
3.1 AIR SUPPLY .................................................................................................................................................................................................... 9
3.2 OPERATING PROCEDURCE.....................................................................................................................................................................10
4. NOSE ASSEMBLIES......................................................................................................................................................11
4.1 AVDELOK® NOSE ASSEMBLY SELECTION ..........................................................................................................................................11
4.2 STANDARD NOSE ASSEMBLY SELECTION ........................................................................................................................................12
4.3 FITTING INSTRUCTIONS..........................................................................................................................................................................12
5. ACCESSORIES ..............................................................................................................................................................13
5.1 INSTALLATION INSTRUCTIONS.............................................................................................................................................................14
6. SERVICING THE TOOL..................................................................................................................................................15
6.1 DAILY SERVICING .....................................................................................................................................................................................15
6.2 WEEKLY SERVICING ..................................................................................................................................................................................15
6.3 MOLYLITHIUM GREASE EP 3753 SAFETY DATA...............................................................................................................................15
6.4 MOLYKOTE® 55m GREASE SAFETY DATA..........................................................................................................................................16
6.5 MOLYKOTE® 111 GREASE SAFETY DATA............................................................................................................................................16
6.6 SERVICE KIT..................................................................................................................................................................................................17
6.7 MAINTENANCE...........................................................................................................................................................................................17
6.8 DISMANTLING INSTRUCTIONS .............................................................................................................................................................18
6.9 PROTECTING THE ENVIRONMENT.......................................................................................................................................................19
6.10 ASSEMBLY INSTRUCTIONS.....................................................................................................................................................................19
7. GENERAL ASSEMBLIES ...............................................................................................................................................21
7.1 GENERAL ASSEMBLY OF BASE TOOL 73200-02000.......................................................................................................................21
7.2 GENERAL ASSEMBLY PARTS LIST .........................................................................................................................................................22
8. PRIMING ......................................................................................................................................................................23
8.1 OIL DETAILS.................................................................................................................................................................................................23
8.2 HYSPIN® VG 32 OIL SAFETY DATA........................................................................................................................................................23
8.3 PRIMING KIT ................................................................................................................................................................................................23
8.4 PRIMING PORTS .........................................................................................................................................................................................24
8.5 STROKE SETTING.......................................................................................................................................................................................24
8.6 INITIAL PRIMING PROCEDURE ..............................................................................................................................................................24
8.7 TOP-UP PRIMING PROCEDURE.............................................................................................................................................................26
9. FAULT DIAGNOSIS.......................................................................................................................................................28
9.1 SYMPTOM POSSIBLE CAUSE AND REMEDY .....................................................................................................................................28
10. EC DECLARATION OF CONFORMITY..........................................................................................................................29
11. UK DECLARATION OF CONFORMITY........................................................................................................................30
12. PROTECT YOUR INVESTMENT! ...................................................................................................................................31
3
ORIGINAL INSTRUCTION ENGLISH

This instruction manual must be read by any person installing or operating this tool with particular attention to the
following safety rules.
Always wear impact-resistant eye protection during operation of the tool. The grade of protection required should
be assessed for each use.
Use hearing protection in accordance with employer’sinstructions and as required by occupational health and
safety regulations.
Use of the tool can expose the operator’shands to hazards, including crushing, impacts, cuts and abrasions and
heat. Wear suitable gloves to protect hands.
1. SAFETY DEFINITIONS
The denitions below describe the level of severity for each signal word. Please read the manual and pay attention to these
symbols.
DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
WARNING: Indicates apotentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION: Indicates apotentially hazardous situation which, if not avoided, may result in minor or moderate injury.
CAUTION: Used without the safety alert symbol indicates apotentially hazardous situation which, if not avoided, may
result in property damage.
Improper operation or maintenance of this product could result in serious injury and property damage. Read and
understand all warnings and operating instructions before using this equipment. When using power tools, basic safety
precautions must always be followed to reduce the risk of personal injury.
SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE
1.1 GENERAL SAFETY RULES
• For multiple hazards, read and understand the safety instructions before installing, operating, repairing, maintaining,
changing accessories on, or working near the tool. Failure to do so can result in serious bodily injury.
• Only qualied and trained operators must install, adjust or use the tool.
• DO NOT use outside the design intent of placing STANLEY Engineered Fastening Blind Rivets.
• Use only parts, fasteners and accessories recommended by the manufacturer.
• DO NOT modify the tool. Modication can reduce the eectiveness of safety measures and increase the risks to the
operator. Any modication to the tool undertaken by the customer will be customer’s entire responsibility and void any
applicable warranties.
• Do not discard the safety instructions; give them to the operator.
• Do not use the tool if it has been damaged.
• Prior to use, check for misalignment or binding of moving parts, breakage of parts and any other condition that
aects the tool’s operation. If damaged, have the tool serviced before using. Remove any adjusting key or wrench
before use.
• Tools shall be inspected periodically to verify that the ratings and markings required by this part of ISO 11148 are legibly
marked on the tool. The employer/user shall contact the manufacturer to obtain replacement marking labels when
necessary.
• The tool must be maintained in a safe working condition at all times and examined at regular intervals for damage
and function by trained personnel. Any dismantling procedure will be undertaken only by trained personnel. Do not
dismantle this tool without prior reference to the maintenance instructions.
1.2 PROJECTILE HAZARDS
• Disconnect the air supply from the tool before performing any maintenance, attempting to adjust, t or remove a nose
assembly or accessories.
• Be aware that failure of the work piece or accessories or even of the inserted tool itself can generate high- velocity projectiles.
• Always wear impact-resistant eye protection during operation of the tool. The grade of protection required should be
assessed for each use.
• The risks to others should also be assessed at this time.
• Ensure that the work piece is securely xed.
• Check that the means of protection from ejection of fastener and/or mandrel is in place and operative.
• DO NOT use the tool without mandrel collector installed.
• Warn against the possible forcible ejection of mandrels from the front of the tool.
• DO NOT operate a tool that is directed towards any person(s).
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ENGLISH ORIGINAL INSTRUCTION

1.3 OPERATING HAZARDS
• Use of the tool can expose the operator's hands to hazards, including crushing, impacts, cuts, abrasions and heat. Wear
suitable gloves to protect hands.
• Operators and maintenance personnel shall be physically able to handle the bulk, weight and power of the tool.
• Hold the tool correctly; be ready to counteract normal or sudden movements and have both hands available.
• Keep tool handles dry, clean and free from oil and grease.
• Maintain a balanced body position and secure footing when operating the tool.
• Release the start-and-stop device in the case of an interruption of the air supply.
• Use only lubricants recommended by the manufacturer.
• Contact with hydraulic uid should be avoided. To minimize the possibility of rashes, care should be taken to wash
thoroughly if contact occurs.
• Material Safety Data Sheets for all hydraulic oils and lubricants is available on request from your tool supplier.
• Avoid unsuitable postures, as it is likely for these positions not to allow counteracting of normal or unexpected
movement of the tool.
• If the tool is xed to a suspension device, make sure that the xation is secure.
• Beware of the risk of crushing or pinching if nose equipment is not tted.
• DO NOT operate tool with the nose casing removed.
• Adequate clearance is required for the tool operator’s hands before proceeding.
• When carrying the tool from place to place keep hands away from the trigger to avoid inadvertent activation.
• DO NOT abuse the tool by dropping or using it as a hammer.
1.4 REPETITIVE MOTIONS HAZARDS
• When using the tool, the operator can experience discomfort in the hands, arms, shoulders, neck or other parts of the body.
• While using the tool, the operator should adopt a comfortable posture whilst maintaining a secure footing and
avoiding awkward or o-balance postures. The operator should change posture during extended tasks; this can help
avoid discomfort and fatigue.
• If the operator experiences symptoms such as persistent or recurring discomfort, pain, throbbing, aching, tingling,
numbness, burning sensations or stiness, these warning signs should not be ignored. The operator should tell the
employer and consult a qualied health professional.
1.5 ACCESSORY HAZARDS
• Disconnect the tool from the air supply before tting or removing the nose assembly or accessory.
• Use only sizes and types of accessories and consumables that are recommended by the manufacturer of the tool; do
not use other types or sizes of accessories or consumables.
1.6 WORKPLACE HAZARDS
• Slips, trips and falls are major causes of workplace injury. Be aware of slippery surfaces caused by use of the tool and of
trip hazards caused by the air line or hydraulic hose.
• Proceed with care in unfamiliar surroundings. There can be hidden hazards, such as electricity or other utility lines.
• The tool is not intended for use in potentially explosive atmospheres and is not insulated against contact with electric power.
• Ensure that there are no electrical cables, gas pipes, etc., which can cause a hazard if damaged by use of the tool.
• Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts.
Loose clothes, jewellery or long hair can be caught in moving parts.
1.7 NOISE HAZARDS
• Exposure to high noise levels can cause permanent, disabling hearing loss and other problems, such as tinnitus
(ringing, buzzing, whistling or humming in the ears). Therefore, risk assessment and the implementation of appropriate
controls for these hazards are essential.
• Appropriate controls to reduce the risk may include actions such as damping materials to prevent work pieces from
“ringing”.
• Use hearing protection in accordance with employer's instructions and as required by occupational health and safety
regulations.
• Select, maintain and replace the consumable/inserted tool as recommended in the instruction handbook, to prevent an
unnecessary increase in noise.
1.8 VIBRATION HAZARDS
• Exposure to vibration can cause disabling damage to the nerves and blood supply of the hands and arms.
• Wear warm clothing when working in cold conditions and keep your hands warm and dry.
• If you experience numbness, tingling, pain or whitening of the skin in your ngers or hands, stop using the tool, tell
your employer and consult a physician.
• Where possible support the weight of the tool in a stand, tensioner or balancer, because a lighter grip can then be used
to support the tool.
5
ORIGINAL INSTRUCTION ENGLISH

• Operate and maintain the assembly power tool for blind rivets as recommended in the instruction handbook, to
prevent an unnecessary increase in vibration levels.
• Select, maintain and replace the consumable/inserted tool as recommended in the instruction handbook, to prevent
any unnecessary increase in vibration levels.
• Hold the tool with a light but safe grip, taking account of the required hand reaction forces, because the risk from
vibration is generally greater when the grip force is higher.
1.9 ADDITIONAL SAFETY INSTRUCTIONS FOR PNEUMATIC POWER TOOLS
• The operating supply air must not exceed 7 bar (102 PSI).
• Air under pressure can cause severe injury.
• Never leave operating tool unattended. Disconnect air hose when tool is not in use, before changing accessories or
when making repairs.
• Never direct air at yourself or anyone else.
• Whipping hoses can cause severe injury. Always check for damaged or loose hoses and ttings.
• Prior to use, inspect airlines for damage, all connections must be secure. Do not drop heavy objects on hoses. A sharp
impact may cause internal damage and lead to premature hose failure.
• Cold air shall be directed away from hands.
• Whenever universal twist couplings (claw couplings) are used, lock pins shall be installed and whip check safety cables
shall be used to safeguard against possible hose-to-tool or hose-to-hose connection failure.
• DO NOT lift the placing tool by the hose. Always use the placing tool handle.
• Vent holes must not become blocked or covered.
• Keep dirt and foreign matter out of the hydraulic system of the tool as this will cause the tool to malfunction.
6
ENGLISH ORIGINAL INSTRUCTION

2. SPECIFICATIONS
2.1 INTENT OF USE
The hydro-pneumatic 73200 is designed to place Stanley Engineered Fastening lockbolt and breakstem fasteners.
For a complete tool, order a base tool part number 73200-02000 and select a nose assembly from the Nose Assemblies
section on page 11 to suit your application.
The safety instructions must be followed at all times.
DO NOT use under wet conditions or in the presence of ammable liquids or gases.
2.2 TOOL SPECIFICATION
Air Pressure Minimum - Maximum 5-7 bar (73-102 Ibf/in)
Free Air Volume Required @ 5 bar 14.2 litres (73 Ibf/in)
@ 7 bar 19.9 litres (102 Ibf/in)
Stroke Minimum 20mm (0.79 in)
Pull Force @ 5 bar/73 Ibf/in 25.9 kN(5823 Ibf)
@ 7 bar/102 Ibf/in 36.2 kN(8138 Ibf)
Cycle time Approximately 3 seconds
Weight Without nose equipment 4.90 kg (10lb 130z)
Noise values determined according to noise test code ISO 15744 and ISO 3744. 73200
A-weighted sound power level dB(A), LWA Uncertainty noise: kWA = 3.0 dB(A) 102.3 dB(A)
A-weighted emission sound pressure level at the work station
dB(A), LpA
Uncertainty noise: kpA = 3.0 dB(A) 98.5 dB(A)
C-weighted peak emission sound pressure level dB(C), LpC, peak Uncertainty noise: kpC = 3.0 dB(C) 97.0 dB(C)
Vibration values determined according to vibration test code ISO 20643 and ISO 5349 73200
Vibration emission level, ahd:Uncertainty vibration: k = 1.108 m/s 3.9 m/s
Declared vibration emission values in accordance with EN 12096
7
ORIGINAL INSTRUCTION ENGLISH

2.3 TOOL DIMENSIONS
Fig.1
All dimensions are shown in millimetres.
8
ENGLISH ORIGINAL INSTRUCTION

3. PUTTING IN SERVICE
IMPORTANT - READ THE SAFETY RULES ON PAGE 4 & 6 CAREFULLY BEFORE PUTTING INTO SERVICE.
Before Use
• Select relevant size nose equipment and install.
• Connect the placing tool to the air supply. Test pull and return cycles by depressing and releasing the trigger.
CAUTION: Correct supply pressure is important for proper function of the installation tool. Personal injury or damage
to equipment may occur without correct pressures. The supply pressure must not exceed that listed in the placing tool
specication.
3.1 AIR SUPPLY
All tools are operated with compressed air at an optimum pressure of 5.5 bar. We recommend the use of pressure regulators
and ltering systems on the main air supply. These should be tted within 3 metres of the tool (see diagram below) to
ensure maximum tool life and minimum tool maintenance.
CAUTION: The pressure regulator in the cabinet is set to 5.25 bar.
CAUTION: The pressure regulator must not be adjusted under any circumstances.
CAUTION: The safety valve in the cabinet is set to 5.25 - 5.30 bar.
CAUTION: The safety valve must not be adjusted under any circumstances.
Air supply hoses should have a minimum eective working pressure rating of 150% of the maximum pressure produced
in the system or 10 bar, whichever is the highest. Air hoses should be oil resistant, have an abrasion resistant exterior and
should be armoured where operating conditions may result in hoses being damaged. All air hoses MUST have a minimum
bore diameter of 6.4 millimetres or ¼ inch.
Fig.2
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ORIGINAL INSTRUCTION ENGLISH

3.2 OPERATING PROCEDURCE
IMPORTANT – Do not attempt to break o a pintail without the installation of a collar. This will cause the unsecured
portion of the pintail to eject from the nose at a high speed and force.
When installing lock bolt products:
* Ensure that the correct nose assembly is tted.
* Connect the tool to the air supply.
* Push the Avdelok® pin through the application hole.
* Place the collar on the pin (orientate as shown).
* Keeping the head of the pin against the application, push the
tool on to the protruding pin tail.
* Fully depress the trigger. One cycle will ensure that the collar is
swaged into the lock grooves of the pin and that the pin breaks
at the breaker groove.
* Release the trigger. The tool completes its cycle by pushing itself
o the collar and ejecting the pin tail at the rear.
When installing break stem products:-
* Ensure that the correct nose assembly is tted.
* Connect the tool to the air supply.
* Insert the fastener stem into the nose of the tool.
* Bring the tool with the fastener to the application so that the protruding fastener enters squarely into the hole of the
application.
* Fully depress the trigger. The tool cycle will broach the fastener.
* Release the trigger. The tool completes its cycle.
Fig.3
10
ENGLISH ORIGINAL INSTRUCTION

4. NOSE ASSEMBLIES
It is essential that the correct nose assembly is tted prior to operating the tool. By knowing your original complete tool
part number or the details of the fastener to be placed, you will be able to order a new complete nose assembly using the
selection tables on page 11.
4.1 AVDELOK® NOSE ASSEMBLY SELECTION
Avdelok® nose equipment is available in four types. It is essential that the correct nose assembly is tted prior to operating
the tool.
AVDELOK® NOSE ASSEMBLY SELECTION
NOSE EQUIPMENT
Ø DESCRIPTION A B C D PART NO.
mm inch mm inch mm inch mm inch
3/16" Vertical Flats 21 0.812 16 0.625 54 2.120 25 1.000 07200-02500 *
3/16" Horizontal Flats 21 0.812 16 0.625 54 2.120 25 1.000 07200-02700 *
1/4" Vertical Flats 21 0.812 16 0.625 54 2.120 25 1.000 07200-02600 *
1/4" Horizontal Flats 21 0.812 16 0.625 54 2.120 25 1.000 07200-02800 *
1/4" Horizontal Flats (Stepped) 21 0.812 16 0.625 54 2.120 25 1.000 07200-03300 *
1/4" Round 21 0.812 - - 54 2.120 - - 07200-03500 *
5/16" Horizontal Flats 27 1.060 23.6 0.930 91 3.580 40 1.580 07220-02700
5/16" Horizontal Flats (Stepped) 27 1.060 23.6 0.930 94 3.700 46 1.830 07220-03400
5/16" Round 27 1.060 - - 91 3.580 - - 07220-05600
3/8" Round 27 1.060 - - 70 2.750 - - 07220-02000
3/8" Round (Stepped) 27 1.060 - - 74.2 2.920 - - 07220-03500
3/8" Short 27 1.060 25.2 0.992 37 1.450 32 1.250 07220-06100
* It is necessary to use adaptor kit (part number 73200-04300) to t these nose assemblies to the tool.
Stepped anvils give a less severe deformation of the collars thus allowing placing of Avdelok® in softer materials like plastics,
wood, etc.
11
ORIGINAL INSTRUCTION ENGLISH

4.2 STANDARD NOSE ASSEMBLY SELECTION
The fasteners below can also be placed on the 73200 tool. It is essential that the correct nose assembly is tted prior to
operating the tool.
STANDARD NOSE ASSEMBLY SELECTION
FASTENER NOSE EQUIPMENT
NAME Ø DESCRIPTION PART NO.
AVBOLT® 3/16" (4.8mm) Refer to 07900-00905 datasheet 07220-08100
1/4" (6.4mm) Refer to 07900-00905 datasheet 07220-07500
AVSEAL® II 11mm Standard For Nose Tip selection refer to 07900-00840 datasheet 07220-06600
12mm Standard For Nose Tip selection refer to 07900-00840 datasheet 07220-06700
13mm Low Pressure For Nose Tip selection refer to 07900-00840 datasheet 07220-06600
14mm Low Pressure For Nose Tip selection refer to 07900-00840 datasheet 07220-06700
16mm Low Pressure For Nose Tip selection refer to 07900-00840 datasheet 07220-06800 ∆
INTERLOK® 3/8”(10mm) Standard straight equipment 73200-04500 †
MAXLOK® 1/4”(6.4mm) Standard straight equipment *07610-02100
3/16”(4.8mm) Standard straight equipment *07610-02000
MONOBOLT® 3/8" (10mm) Standard Nose Tip 07220-07200 †
∆ Air inlet pressure of 7.0 bar required.
† Two tool actuations are needed to place these fasteners.
* It is necessary to use adaptor kit (part number 73200-04300) to t these nose assemblies to the tool.
4.3 FITTING INSTRUCTIONS
CAUTION: The air supply must be disconnected when tting or removing nose assemblies unless specically
instructed otherwise.
Nose assemblies must be pre-assembled before tting.
STRAIGHT HORIZONTAL, VERTICAL OR ROUND NOSE ASSEMBLIES
• Lightly coat the jaws with Moly Lithium grease.
• Assemble Spring Guides 4and Spring 5
• Balance the three Chuck Jaws 3on the upper Spring guide 4
(using a spent pintail to aid positioning if necessary)
• Carefully lower Chuck Collect 2over the assembled components
• Insert Spacer 6(if required) into Chuck Collet 2 (5/16”dia only)
• Assembly can then be located in anvil
Item numbers in bold refer to the drawing opposite.
Fig. 4
12
ENGLISH ORIGINAL INSTRUCTION

5. ACCESSORIES
COLLAR SPLITTERS
You can order collar splitters to cut the collars o placed Avdelok®. The small size shown below left is for cutting 3/16”and
1/4”collars. The larger size shown below right is for 5/16”and 3/8”collars.
Dimensions shown in bold are millimetres. Other dimensions are in inches
COLLAR SPLITTERS - COMPONENT PART NUMBERS
ITEM N DESCRIPTION /" COLLAR
SPLITTER
07500-06800
/" COLLAR
SPLITTER
07500-06900
/" COLLAR
SPLITTER
07220-03700
/" COLLAR
SPLITTER
07220-03900 QTY
1 SOCKET HEAD CAP SCREW 07001-00004 07001-00004 07001-00142 07001-00142 2
2 SLEEVE 07210-02012 07210-02012 - - 1
3 BLADE PIN 07210-02014 07210-02014 07220-03712 07220-03712 2
4 BLADE PIN SCREW 07210-02015 07210-02015 07220-03713 07220-03713 2
5 BLADE 07210-02016 07210-02104 07220-03710 07220-03902 2
6 SPRING CLIP ASSEMBLY 07500-08000 07500-08000 07220-04500 07220-04500 1
7 BLADE CARRIER ASSEMBLY 07210-02500 07210-02600 07220-04200 07220-04300 2
8 SPACER PIN 07210-02703 07210-02703 07220-03714 07220-03714 1
9 CAM ROD 07500-06801 07500-06801 07220-03701 07220-03701 1
10 OUTER SLEEVE 07500-06803 07500-06803 07220-03715 07220-03715 1
11 NOSE RETAINING NUT 07500-00212 07500-00212 - - 1
12 EXTERNAL CIRCLIP 07004-00041 07004-00041 - - 1
13 RETAINING CAP 07007-00076 07007-00076 - - 1
14 BLADE SPRING - - 07220-03706 07220-03706 2
15 INDEPENDENT RETAINING PIN 07500-08003 07500-08003 07220-04501 07220-04501 1
COLLAR SPLITTER ADAPTOR KIT (73200-04600)
13
ORIGINAL INSTRUCTION ENGLISH

5.1 INSTALLATION INSTRUCTIONS
BODY DISASSEMBLY
• To t these collar splitters, disconnect tool from air supply
• Remove pin tail deector 47.
• Remove nose assembly, if tted
• Lubricate the collar splitter cam faces, bearing faces and any
moving parts with Moly Lithium Grease.
• Holding the head piston with a 10mm A/F”Allen Key through
the back of the tool, tighten the collet adaptor onto the head
piston with a spanner.
• Push the anvil adaptor over the collet adaptor and screw on.
Tighten with a spanner
• Insert the assembled collar splitter into the anvil adaptor and
screw onto the end of the collet adaptor. Tighten the nose
retaining nut on the anvil adaptor with a spanner
• To operate, push the collar splitter hard over the collar and
depress the trigger.
• To cut 5/16” or 3/8”Avdelok® use 07220-03700 and 07220-03900 collar splitters respectively – no adaptor kit is required.
• Fit Head Vice Jaw* to Head 63 and use soft jaws to hold the Head Vice Jaw in the inverted orientation.
• Use Locknut Socket* to unscrew Locknut 38. If necessary, use a 10mm A/F Allen key to prevent rotation of Base Plate
32.
• Remove Base Cap 31 and Gasket 36.
• Remove Retaining Ring 25 and Silencer 37.
• Push Base Plate 32 into Body 65 and remove Retaining Ring 24.
• With Base Plate extractor* tted to underside of Body 65, screw Locknut 38 onto Base Plate 32, extracting Base Plate
from Body. If necessary, use a 10mm A/F Allen key to prevent rotation of Base Plate.
• Screw Piston Stop to underside of Air Piston 33 locate using M6 screws into base and screw on.
* Contained in Service Kit. For complete list see page 17.
It is necessary to remove these accessories for priming of the tool.
-
14
ENGLISH ORIGINAL INSTRUCTION

6. SERVICING THE TOOL
Regular servicing should be carried out and a comprehensive inspection performed annually or every 500,000 cycles,
whichever is sooner.
CAUTION: Never use solvents or other harsh chemicals for cleaning the non-metallic parts of the tool. These chemicals
may weaken the materials used in these parts.
CAUTION: Before maintenance, remove any dangerous substances that may have accumulated due to work processes.
CAUTION: The employer is responsible for ensuring that tool maintenance instructions are given to the appropriate
personnel.
CAUTION: The operator should not be involved in maintenance or repair of the tool unless properly trained.
CAUTION: The tool shall be examined regularly for damage and malfunction.
CAUTION: Read Safety Instructions on page 4 to 6.
6.1 DAILY SERVICING
• Daily, before use or when rst putting the tool into service, pour a few drops of clean, light lubricating oil into the
air inlet of the tool if no lubricator is tted on air supply. If the tool is in continuous use, the air hose should be
disconnected from the main air supply and the tool lubricated every two to three hours.
• Check for air leaks. If damaged, hoses and couplings should be replaced.
• Check for oil leaks.
• If there is no lter on the pressure regulator, bleed the air line to clear it of accumulated dirt or water before connecting
the air hose to the tool. If there is a lter, drain it.
• Check that the nose assembly is correct for the fastener to be placed.
• Ensure Deector 47 is tted to the tool.
• Check the stroke of the tool meets the minimum specication (page 7). The last steps of the Priming Procedures on
pages 25 and 26 explain how to measure the stroke.
• Check that the anvil is not worn. This can be conrmed by referring to the installed data on the fastener datasheet.
Excessive wear can cause the anvil to rupture.
6.2 WEEKLY SERVICING
• Dismantle and clean the nose assembly with special attention to the jaws. Lubricate with MolyLithium grease before
assembling.
• Check for oil leaks and air leaks in the air supply hose and ttings.
6.3 MOLYLITHIUM GREASE EP 3753 SAFETY DATA
Grease can be ordered as a single item, the part number is shown in the Service Kit page 17
First Aid
SKIN:
As the grease is completely water resistant it is best removed with an approved emulsifying skin cleaner.
INGESTION:
Ensure the individual drinks 30ml Milk of Magnesia, preferably in a cup of milk.
EYES:
Irritant but not harmful. Irrigate with water and seek medical attention.
Fire
FLASH POINT: Above 220°C.
Not classied as ammable.
Suitable extinguishing media: CO2, Halon or water spray if applied by an experienced operator.
Environment
Scrape up for incineration or disposal on approved site.
Handling
Use barrier cream or oil resistant gloves.
Storage
Away from heat and oxidising agent.
15
ORIGINAL INSTRUCTION ENGLISH

6.4 MOLYKOTE® 55m GREASE SAFETY DATA
First Aid
SKIN:
Flush with water. Wipe o.
INGESTION:
No rst aid should be needed.
EYES:
Flush with water.
Fire
FLASH POINT: Above 101.1°C. (closed cup)
Explosive Properties: No
Suitable Extinguishing Media: Carbon Dioxide Foam, Dry Powder or ne water spray.
Water can be used to cool re exposed containers.
Environment
Do not allow large quantities to enter drains or surface waters.
Methods for cleaning up: Scrape up and place in suitable container tted with a lid. The spilled product produces an
extremely slippery surface.
Harmful to aquatic organisms and may cause long-term adverse eects in the aquatic environment. However, due to the
physical form and water - insolubility of the product the bioavailability is negligible.
Handling
General ventilation is recommended. Avoid skin and eye contact.
Storage
Do not store with oxidizing agents. Keep container closed and store away from water or moisture.
6.5 MOLYKOTE® 111 GREASE SAFETY DATA
First Aid
SKIN:
No rst aid should be needed.
INGESTION:
No rst aid should be needed.
EYES:
No rst aid should be needed.
INHALATION:
No rst aid should be needed.
Fire
FLASH POINT: Above 101.1°C. (closed cup)
Explosive Properties: No
Suitable Extinguishing Media: Carbon Dioxide Foam, Dry Powder or ne water spray.
Water can be used to cool re exposed containers.
Environment
No adverse eects are predicted.
Handling
General ventilation is recommended. Avoid eye contact.
Storage
Do not store with oxidizing agents. Keep container closed and store away from water or moisture.
16
ENGLISH ORIGINAL INSTRUCTION

6.6 SERVICE KIT
For all servicing we recommend the use of the 73200 Maintenance Kit.
Maintenance Kit 73200-99990
Part Number Description Part Number Description
07900-01040 AIR PISTON ROD BULLET 07900-01054 SEAL HOUSING PUSH ROD
07900-01041 BASE PLATE EXTRACTOR 07900-01055 SEAL RETAINER WRENCH
07900-01042 HANDLE RETAINING NUT WRENCH 07900-00427 SLIDING OFFSET HANDLE
07900-00043 HEAD PISTON BULLET 07900-00151 T HANDLE EXTENSION
07900-01043 HEAD PISTON FRONT SEAL SLEEVE 07900-00692 TRIGGER VALVE EXTRACTOR
07900-01044 HEAD PISTON REAR SEAL SLEEVE 07900-00158 2mm PIN PUNCH
07900-01045 HEAD PISTON SEAL GUIDE 07992-00020 GREASE – MOLYLITHIUM EP 3753
07900-01046 HEAD VICE JAW 07992-00075 GREASE – MOLYKOTE® 55M
07900-01047 LIP SEAL HOUSING PUSH ROD 07900-00755 GREASE – MOLYKOTE® 111
07900-01048 LIP SEAL HOUSING SLEEVE 07900-00756 LOCTITE® 243 THREAD LOCK
07900-01049 LOCKNUT SOCKET 07900-01060 * PRIMING SYRINGE (x2)
07900-01050 REAR LIP SEAL GUIDE 07900-01061 * PULL STROKE SETTER
07900-01051 REAR LIP SEAL PLUNGER 07900-01062 * RETURN STROKE SETTER
07900-01052 REAR PISTON BULLET 07900-01063 * PRIMING SYRINGE EXTENSION
07900-01053 RETURN PISTON EXTRACTOR 07900-01066 STARTER NUT
* Priming Kit 73200-99991 also includes these parts and can be supplied separately.
For servicing the following standard tools are needed (not supplied with Service Kit).
• 4mm Allen key
• 5mm Allen key
• 6mm Allen key
• 10mm Allen key
• 14mm Spanner
• 22mm Spanner or Socket
• 27mm Spanner
• 48mm Spanner
• 10mm PTFE Tape
Spanners and Allen keys are specied across ats unless otherwise stated.
6.7 MAINTENANCE
Annually or every 500,000 cycles (whichever is sooner) the tool should be completely dismantled and new components
should be used where worn, damaged or when recommended. All 'O' rings and seals should be renewed and lubricated
with Molykote® 55m for pneumatic sealing or Molykote® 111 for hydraulic sealing.
WARNING: Read Safety Instructions on page 4 to 6.
WARNING: The employer is responsible for ensuring that tool maintenance instructions are given to the appropriate
personnel.
WARNING: The operator should not be involved in maintenance or repair of the tool unless properly trained.
WARNING: The tool shall be examined regularly for damage and malfunction.
The airline must be disconnected before any servicing or dismantling is attempted, unless specically instructed otherwise.
It is recommanded to carry out any dismantling operation in clean conditions.
Prior to dismantling the tool it is necessary to remove the nose equipment. For tting and servicing instructions see page
12 and 15.
For a complete service of the tool, we advise that you proceed with dismantling of sub-assemblies in the order shown.
After any dismantling remember to prime the tool.
The potentially dangerous substances that could have deposited on the machine as a result of work processes must be
removed before maintenance.
17
ORIGINAL INSTRUCTION ENGLISH

6.8 DISMANTLING INSTRUCTIONS
PREPARATION
• Connect tool to air supply.
• Depress Trigger 29 and hold.
• Disconnect air supply and release Trigger 29.
• Remove Deector 47, Retaining Nut 49, Adaptor Ring 50 and Adaptor 48.
OPERATING VALVE
• Unscrew Swivel Bolt 44 using 22mm A/F spanner or socket and remove Swivel 43. Remove 'O' Rings 4from Swivel Bolt.
• Use 6mm A/F Allen key to remove Valve Retainer 40. Remove 'O' Ring 7.
• Push Valve Spool 39 out of Body 65. Remove 'O' Rings 11.
• Pull Valve Body 42 out of Body 65. Remove 'O' Rings 10 and 11.
BODY ASSEMBLY
• Fit Head Vice Jaw* to Head 63 and use soft jaws to hold the Head Vice Jaw in the inverted orientation.
• Use Locknut Socket* to unscrew Locknut 38. If necessary, use a 10mm A/F Allen key to prevent rotation of Base Plate 32.
• Remove Base Cap 31 and Gasket 36.
• Remove Retaining Ring 25 and Silencer 37.
• Push Base Plate 32 into Body 65 and remove Retaining Ring 24.
• With Base Plate extractor* tted to underside of Body 65, screw Locknut 38 onto Base Plate 32, extracting Base Plate
from Body. If necessary, use a 10mm A/F Allen key to prevent rotation of Base Plate.
• Remove 'O' Ring 8from Base Plate 32.
• Fit 14mm A/F spanner or 5mm A/F Allen key on to Air Piston Connector 41. Unscrew Nut 3with 27mm A/F spanner.
• Extract Air Piston 33 using M6 threaded holes. Remove Quad Seal 9and Force Reduction Seal 35.
• Fit 4mm A/F Allen key into Air Piston Rod 58 and using 14mm A/F spanner unscrew Air Piston Connector 41. Push Air
Piston Rod into Head 63 up to stop.
• Using Handle Retaining Nut Wrench* unscrew Handle Retaining Nut 34 and remove Body 65.
HEAD ASSEMBLY
• Remove 4 Bleed Screws 1and Bonded Seals 5and drain oil into a suitable container.
• Fit Head Vice Jaw* to Head 63 and use soft jaws to hold the Head Vice Jaw in the inverted orientation.
• Remove 'O' Rings 13 from Head 63.
• Using a 2mm Pin Punch* drive Trigger Pin 30 out and remove Trigger 29.
• Unscrew Trigger Valve 28 using Trigger Valve Extractor*.
• Using Seal Retainer Wrench* remove Seal Retainer 55. Remove Lip Seal 16 and 'O' Ring 12.
• Extract Air Piston Rod 58. Remove Bearing Ring 62, Lip Seal 15, Seal Stop 61, Lip Seal 14 and Pull Piston 56.
• Remove Bearing Ring 60 from Air Piston Rod End 59.
• Fit 4mm A/F Allen key into Air Piston Rod 58 and using 14mm A/F spanner or 5mm A/F Allen key unscrew Air Piston
Rod End 59.
• Using Return Piston Extractor* remove Return Piston 57. Remove Lip Seal 14 from Return Piston.
• Remove the Head Vice Jaw*. Using soft jaws to hold the tool Handle, position the tool in the nose-down orientation.
• Using 48mm A/F spanner unscrew End Cap 51. Remove Bearing Ring 53, Wiper 22 and 'O' Ring 6from End Cap.
* Refers to items included in 73200 Service Kit. For complete list see page 17.
Item numbers in bold refer to the General Assembly drawing and parts list (pages 21 – 22).
18
ENGLISH ORIGINAL INSTRUCTION

• Remove Head Piston 64 from Head 63. Remove Head Piston Seals 19, Anti-extrusion Rings 20 and Lip Seal 21 from
Head Piston.
• Using Seal Housing Push Rod* remove Seal Housing 52. Remove Lip Seal 17, Bearing Ring 54, Wiper 18 and 'O' Ring 23
from Seal Housing
6.9 PROTECTING THE ENVIRONMENT
Assure conformity with applicable disposal regulations. Dispose all waste products at an approved waste facility or site so as
not to expose personnel and the environment to hazards.
6.10 ASSEMBLY INSTRUCTIONS
• All 'O' rings and seals should be renewed and lubricated with Molykote® 55m* for pneumatic seals or Molykote® 111*
for hydraulic sealing.
HEAD ASSEMBLY
• Using soft jaws to hold the tool Handle, position the tool in the nose-down orientation.
• Install Bearing Ring 54, Lip Seal 17, Wiper 18 and 'O' Ring 23 on to Seal Housing 52.
• Fit Anti-extrusion Rings 20 to both seal grooves on Head Piston 64. Anti-extrusion Rings should be installed in seal
grooves close to breather hole into Head Piston, as shown in Detail 'C' on General Assembly drawing.
• Fit Head Piston Seals 19 to both seal grooves on Head Piston 64. Head Piston Seals should be installed in seal grooves
furthest from breather hole into Head Piston, as shown in Detail 'C' on General Assembly drawing.
• Fit Head Piston Bullet* to Head Piston 64 and load Seal Housing assembly on to Head Piston.
• Before inserting Head Piston 64 into Head 63 t Head Piston Seal Guide* to rear of Head. Once Head Piston 64 is
installed in the fully forward position, remove Head Piston Seal Guide and Head Piston Bullet.
• Before inserting Lip Seal 21 into Head 63 t Rear Head Piston Bullet* to Head Piston 64 and Rear Lip Seal Sleeve* to rear
of Head. Use Rear Lip Seal Plunger* to insert Lip Seal up to stop.
• Install Bearing Ring 53, Wiper 22 and 'O' Ring 6 into End Cap 51.
• Apply Loctite® 243* to thread of End Cap 51 and using 48mm A/F spanner screw End Cap into Head 63.
• Fit Head Vice Jaw* to Head 63 and use soft jaws to hold the Head Vice Jaw in the inverted orientation.
• Fit Lip Seal 14 on to Return Piston 57.
• Fit Return Piston on to Return Piston Extractor* and insert into Head 63 to depth mark indicated on Return Piston
Extractor.
• Apply Loctite® 243* to thread of Air Piston Rod End 59. Fit 4mm A/F Allen key into Air Piston Rod 58 and use 14mm A/F
spanner or 5mm A/F Allen key to wind on Air Piston Rod End.
• Fit Bearing Ring 60 on to Air Piston Rod End 59.
• Fit Air Piston Rod Bullet* to Air Piston Rod 58 and install Pull Piston 56, Lip Seal 14, Seal Stop 61, Lip Seal 15 and Bearing
Ring 62 in orientation and order shown on General Assembly.
• Insert Air Piston Rod assembly into Head 63.
• Install Lip Seal 16 and 'O' Ring 12 into Seal Retainer 55.
• Apply Loctite® 243* to thread of Seal Retainer 55 and use Seal Retainer Wrench* to wind into Head 63.
• Remove Air Piston Rod Bullet*.
• Fit 2 'O' Rings 13 on to Head 63.
• Install Trigger Valve 28 using Trigger Valve Extractor*.
• Fit Trigger 29 and insert Trigger Pin 30 into Head 63.
• Remove the Head Vice Jaw*. Using soft jaws to hold the tool Handle, position the tool in the nose-down orientation.
• Fit 4 Bleed Screws 1and 4Bonded Seals 5to seal bleed ports.
* Refers to items included in 73200 Service Kit. For complete list see page 17.
Item numbers in bold refer to the General Assembly drawing and parts list (pages 21 – 22).
19
ORIGINAL INSTRUCTION ENGLISH

BODY ASSEMBLY
• Fit Head Vice Jaw* to Head 63 and use soft jaws to hold the Head Vice Jaw in the inverted orientation.
• Fit Body 65 on to Head 63.
• Apply Loctite® 243* to thread of Handle Retaining Nut 34 and wind on to Handle 63 using Handle Retaining Nut
Wrench* to tighten.
• Apply Loctite® 243* to thread of Air Piston Rod 58 and wind Air Piston Connector 41 on to Air Piston Rod. Tighten using
4mm A/F Allen key in Air Piston Rod and 14mm A/F spanner on Air Piston Connector.
• Fit Quad Seal 9and Force Reduction Seal 35 to Air Piston 33.
• Insert Air Piston 33 into Body 65 until it ts on to Air Piston Connector 41.
• Apply Loctite® 243* to thread of Air Piston Connector 41. Tighten Nut 3using 27mm A/F Spanner with 14mm A/F
spanner or 5mm A/F Allen key on Air Piston Connector to prevent rotation.
• Fit 'O' Ring 8 on to Base Plate 32.
• Insert Base Plate 32 into Body 65 and install Retaining Ring 24.
• Thoroughly clean Silencer 37 or renew if worn. Fit Silencer to Base Cap 31 and install Retaining Ring 25.
• Place Gasket 36 on to Base Cap 31 and t on to Body 65.
• Screw Locknut 38 on to Base Plate 32 using Locknut Socket* to a minimum torque of 60Nm. If necessary, use a 10mm
A/F Allen key to prevent rotation of Base Plate. Outer face of Locknut 38 must be ush with or below the surface of the
Base Plate 32 threaded spigot.
OPERATING VALVE
• Fit 2 'O' Rings 10 into Valve Body 42 and 2'O' Rings 11 on to Valve Body.
• Insert Valve Body 42 into Body 65.
• Fit 2 'O' Rings 11 on to Valve Spool 39.
• Insert Valve Spool 39 into Body 65.
• Fit 'O' Ring 7to Valve Retainer 40.
• Apply Loctite® 243* to thread of Valve Retainer 40 and use 6mm A/F Allen key to install Valve Retainer into Body 65.
• Fit 2 'O' Rings 4on to Swivel Bolt 44.
• Fit Swivel 43 on to Swivel Bolt 44.
• Apply PTFE Tape to thread of Swivel Bolt 44 and using 22mm A/F spanner or socket, wind Swivel Bolt into Body 65.
• Fit Adaptor 48, Adaptor Ring 50, Retaining Nut 49 and Deector 47.
* Refers to items included in 73200 Service Kit. For complete list see page 17.
Item numbers in bold refer to the General Assembly drawing and parts list (pages 21 – 22).
20
ENGLISH ORIGINAL INSTRUCTION