Stanley EPX10 Guide

© 2013 Stanley Black & Decker, Inc.
New Britain, CT 06053
U.S.A.
73157 2-2015 Ver-6
Safety, OperatiOn and Maintenance
USer ManUaL
EPX10
PIN BRAZING UNIT

2 ► EPX10 User Manual
DECLARATION OF CONFORMITY
DECLARATION OF CONFORMITY
ÜBEREINSTIMMUNGS-ERKLARUNG
DECLARATION DE CONFORMITE CEE
DECLARACION DE CONFORMIDAD
DICHIARAZIONE DI CONFORMITA
Hydraulic Tools
______________________________________________________________________
I, the undersigned:
Ich, der Unterzeichnende:
Je soussigné:
El abajo firmante:
lo sottoscritto:
Weisbeck, Andy
Surname and First names/Familiennname und Vornamen/Nom et prénom/Nombre y apellido/Cognome e nome
hereby declare that the equipment specified hereunder:
bestätige hiermit, daß erklaren Produkt genannten Werk oder Gerät:
déclare que l’équipement visé ci-dessous:
Por la presente declaro que el equipo se especifica a continuación:
Dichiaro che le apparecchiature specificate di seguito:
1. Category: Digital Pin Braze / ECONECT Unit (Product Group-Railroad)
Kategorie:
Catégorie:
Categoria:
Categoria:
2. Make/Marke/Marque/Marca/Marca Stanley Hydraulic Tools
3. Type/Typ/Type/Tipo/Tipo: EPX10 ECONECT (Digital Pin Braze unit)
4. Serial number of equipment:
Seriennummer des Geräts:
Numéro de série de l’équipement:
Numero de serie del equipo:
Matricola dell´attrezzatura:
All
Has been manufactured in conformity with
Wurde hergestellt in Übereinstimmung mit
Est fabriqué conformément
Ha sido fabricado de acuerdo con
E’ stata costruita in conformitá con
Directive/Standards
Richtlinie/Standards
Directives/Normes
Directriz/Los Normas
Direttiva/Norme
No.
Nr
Numéro
No
n.
Approved body
Prüfung durch
Organisme agréé
Aprobado
Collaudato
IEC
EN
EMC : EN
EN
IEC
EN
Low Voltage Directive
EMC Directive
950: 1991
60950: 1988, 60204-1
50082-2: 1995
55022: 1988 Class B/CISPR 22: 1985 class B
801-2: 1991
55101-2: 1990, 8kV CD, 15kVAD
73/23/EEC
89/336/EEC, 89/392/EEG, 91/368/EEG
Safetrack Baavhammar AB
L. Mölleberga
245 93 Staffanstorp
Sweden
5. Special Provisions: None
Spezielle Bestimmungen:
Dispositions particulières:
Provisiones especiales:
Disposizioni speciali:
6. Representative in the Union: Patrick Vervier,Stanley Dubuis 17-19, rue Jules Berthonneau-BP 3406 41034 Blois Cedex, France.
Vertreter in der Union/Représentant dans l’union/Representante en la Union/Rappresentante presso l’Unione
Done at/Ort/Fait à/Dado en/Fatto a Stanley Hydraulic Tools, Milwaukie, Oregon USA Date/Datum/le/Fecha/Data 2-12-2013
Signature/Unterschrift/Signature/Firma/Firma
Position/Position/Fonction/Cargo/Posizione Director of Product Development

EPX10 User Manual ◄ 3
SERVICING: This manual contains safety, operation, and routine maintenance instructions. Stanley Hydraulic Tools
recommends that servicing of the ECONECT unit, other than routine maintenance, must be performed by an autho-
rized and certied dealer. Please read the following warning.
For the nearest authorized and certied dealer, call Stanley Hydraulic Tools at the number listed on the back of this
manual and ask for a Customer Service Representative.
SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR
SERVICE OF THIS TOOL.
REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN
AUTHORIZED AND CERTIFIED DEALER.
WARNING
DECLARATION OF CONFORMITY ..........................................................................................................................2
SAFETY SYMBOLS ..................................................................................................................................................4
SAFETY PRECAUTIONS..........................................................................................................................................5
CHARGING THE BATTERY......................................................................................................................................6
PREOPERATION ......................................................................................................................................................7
OPERATION..............................................................................................................................................................8
SPECIFICATIONS...................................................................................................................................................10
MAINTENANCE ...................................................................................................................................................... 11
TROUBLESHOOTING ............................................................................................................................................15
ACCESSORIES.......................................................................................................................................................16
PARTS ILLUSTRATION ..........................................................................................................................................20
PARTS LIST ............................................................................................................................................................21
ELECTRICAL DIAGRAM.........................................................................................................................................22
REPLACING THE BATTERY (applies only to units S/N 1215090 and below) ........................................................23
TABLE OF CONTENTS
IMPORTANT
To ll out a Product Warranty Validation form, and for information on your warranty,
visit Stanleyhydraulics.com and select the Company tab, Warranty.
(NOTE: The warranty Validation record must be submitted to validate the warranty).

4 ► EPX10 User Manual
Always observe safety symbols. They are included for your safety and for the protection of the tool.
LOCAL SAFETY REGULATIONS
Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and mainte-
nance personnel.
Safety symbols and signal words, as shown below, are used to emphasize all operator, maintenance and repair ac-
tions which, if not strictly followed, could result in a life-threatening situation, bodily injury or damage to equipment.
This is the safety alert symbol. It is used to alert you to potential personal injury
hazards. Obey all safety messages that follow this symbol to avoid possible
injury or death.
DANGER
This safety alert and signal word indicate an imminently hazardous situation
which, if not avoided, will result in death or serious injury.
WARNING
This safety alert and signal word indicate a potentially hazardous situation
which, if not avoided, could result in death or serious injury.
CAUTION
This safety alert and signal word indicate a potentially hazardous situation
which, if not avoided, could result in death or serious injury.
This signal word indicates a potentially hazardous situation which, if not avoid-
ed, may result in property damage.
NOTICE
This signal word indicates a situation which, if not avoided, will result in damage
to the equipment.
IMPORTANT
This signal word indicates a situation which, if not avoided, may result in dam-
age to the equipment.
CAUTION
SAFETY SYMBOLS

EPX10 User Manual ◄ 5
Tool operators and maintenance personnel must always
comply with the safety precautions given in this manual
and on the stickers and tags attached to the tool and
hose.
These safety precautions are given for your safety. Re-
view them carefully before operating the tool and before
performing general maintenance or repairs.
Supervising personnel should develop additional pre-
cautions relating to the specic work area and local
safety regulations. If so, place the added precautions in
the space provided in this manual.
This tool will provide safe and dependable service if
operated in accordance with the instructions given in
this manual. Read and understand this manual and any
stickers and tags attached to the tool before operation.
Failure to do so could result in personal injury or equip-
ment damage.
• Operator must start in a work area without bystanders.
The operator must be familiar with all prohibited work
areas such as excessive slopes, dangerous terrain con-
ditions, and rail trafc.
• Establish a training program for all operators to ensure
safe operation.
• Do not operate the tool unless thoroughly trained or
under the supervision of an instructor.
• Always wear safety equipment such as goggles, ear,
head protection, and respiratory protection at all times
when operating the tool.
• Do not inspect or clean the tool while the battery power
source is connected. Accidental arcing can cause seri-
ous injury.
• Do not load brazing pins or ceramic rings while the bat-
tery power source is connected. Accidental arcing can
cause serious injury.
• Do not use the tool while it is connected to a battery
charger.
• Ensure battery charging is only done in a dry environ-
ment. Charging batteries in the rain or near standing
water presents an electrocution hazard. Read the safe-
ty and operation instructions provided with the battery
charger before using the battery charger.
• Do not operate a damaged, improperly adjusted, or in-
completely assembled tools.
• To avoid personal injury or equipment damage, all tool
repair, maintenance and service must only be performed
by authorized and properly trained personnel.
• Do not exceed the rated limits of the tool or use the tool
for applications beyond its design capacity.
• Always keep critical tool markings, such as labels and
warning stickers legible.
• Always replace parts with replacement parts recom-
mended by Stanley Hydraulic Tools.
• Charging the battery can only be carried out between
0°C to +45°C (32°F to 113°F).
SAFETY PRECAUTIONS

6 ► EPX10 User Manual
LED
LED
Connect the charger to the “grinder / charging” outlet on the unit then plug in the power cord.
The battery is fully charged after about 4 hours (if completely discharged).
CHARGING THE BATTERY CAN ONLY BE
CARRIED OUT BETWEEN 0°C to +45°C
NOTICE
If the batteries are left uncharged, they
may be damaged.
CAUTION
Battery charging
The battery 95% charged.
The battery 100% charged
The battery temperature below 0 or above 45C°.
Battery temperature OK.
CHARGING THE BATTERY

EPX10 User Manual ◄ 7
GENERAL PROTECTION
Store the Electronic Pin Brazing Unit in a place where it is
protected from the elements, abrasive dust, and damage.
Use only recommended repair and replacement parts and
materials specied in this manual.
Use only recommended accessories also specied in the
this manual.
Do not use the Electronic Pin Brazer for applications it was
not designed for.
Use the carrying handle to transport the unit from location
to location.
CLEANING
Establish a routine to keep the unit as free from dirt as pos-
sible – daily, or at each shift change, for example.
Pin Brazers exposed to rain, sand, or grit-laden air should be
cleaned prior to each use.
Keep tool labels and stickers legible.
PREOPERATION PROCEDURES
Before putting a new ECONECT Pin Brazing unit into initial
service, or after an extended period of being unused, perform
a visual inspection for bent, broken, cracked, missing or worn
components.
INITIAL SETUP AND BATTERY CHARGING
WARNING
Failure to follow the instructions in the battery charger
operation manual can result in battery explosion and
serious bodily injury. To reduce the risk of battery ex-
plosion, read and understand the safety and operation
instructions in the battery charger operation manual,
the instructions published by the battery manufacturer,
and the instructions in this manual before attempting to
charge the batteries.
PREOPERATION

8 ► EPX10 User Manual
PREPARE THE RAIL SURFACE
Select the type and length of bonding cable to use for the
bond and use it as a guide to determine where brazing points
on the rail will be required.
Before brazing, the rail must be cleaned of rust, corrosion,
paint, pits, or other contamination at the points where the braz-
ing is going to be done and on an area close to the brazing for
placement of the grounding cable. Cleaning is accomplished
with a grinder to ensure clean, bare metal.
CAUTION
Always use eye protection when grinding and brazing.
1. Grind the surface of the rail where brazing is going to be
done, until the surface shows shiny metal, free of rust, cor-
rosion, pits, or other contamination. When grinding, use the
edge of the grinding wheel - not the face of the wheel.
2. Grind the surface of the rail where the grounding cable
will be placed to ensure a good ground. The grounding cable
should be placed in close proximity to the brazing area. If us-
ing a magnet ground try to attach the magnet within 0.5m/20
in. of brazing area. Ground should be on same work piece
where pin brazing is taking place.
PLACING THE GROUNDING CABLE
3. When nished grinding the rail for placement of the ground-
ing cable, place the grounding cable on the cleaned surface
and then insert the other end into the twist lock receptacle in
the Econect unit marked "GROUND" and twist to lock.
SELECT PINS AND RINGS
4. Select brazing pins and ceramic rings to match the speci-
cations of the bonding cable you selected.
CHANGING PIN AND RING HOLDER
5. Check that the pin holder and ring holder on the gun are
the correct sizes for the brazing pins and ceramic rings you
selected. If the sizes are incorrect, the pin holder and ring
holder can be changed as follows:
a. The ring holder is a "push t" to the gun. To remove it from
the gun, simply pull it away from the gun.
b. The pin holder is threaded onto a threaded shaft in the gun
and locked in place with a nut. Place an open end wrench
over the nut and an open end wrench over the ats on the
pin holder. While holding the nut in place, unscrew the pin
holder counter clockwise.
Figure 3. Pin and Ring Holder
c. Install the correct pin holder and tighten it securely against
the nut.
IMPORTANT
Warning! Never rotate the shaft when mounting the pin
holder, it can damage the gun.
d. Install the correct ring holder by placing it over the pin holder
and into the circular groove in the gun, and nally, pushing
on it to seat it in place.
LOADING PIN AND RING
6. Insert the brazing pin into the pin holder. The rounded tip
should be facing away from the gun.
7. Insert the ceramic ring into the ring holder. The serrated
edge should be facing away from the gun. See gure 4.
Figure 4. Loading pin and ring
Pin Holder Ring Holder
Brazing Pin
Ceramic Ring
Nut
OPERATION

EPX10 User Manual ◄ 9
• Connect the brazing gun, power and trigger cable to the unit.
• Connect the ground device to the unit, if not already connected.
• Press on/off button and select the right pin type by pressing the ”setting” button.
The unit will remember what setting was used last.
• Load the gun with brazing pin and ferrule, if not already loaded.
ON / OFF
Fuse for electronics
Selected setting
Pin setting
Battery Indicator
Grinding / charging
Ground
Fuse for grinding
/ charge
Gun power
Gun control
Error Indication
Make sure to braze in the top of the hole when
brazing to a vertical surface.
• Hold the gun rmly with both hands against the work
piece and pull the trigger just once.
• The electronic unit will by itself nish the brazing pro-
cess.
• Hold the gun in place for 3-4 seconds after the braz-
ing is complete to allow for cooling.
• Remove the gun straight backwards without pulling
the trigger!
• Knock off the shank of the brazing pin with a ham-
mer.
• The brazing is completed.
PIN BRAZE
NOTE:
If the brazing is aborted to early “ERROR” will turn on.
The brazing should be redone for a good result.
The error lamp will turn off after 8 seconds
Use a new ceramic ring for each new pin braze.
The battery indicator “LOW BATT” ashes when
the batteries are almost discharged,
when the “LOW BATT” is constantly lit the batter-
ies are discharged and you can’t do
any more pin brazing. Charge the battery.
NOTICE
OPERATION

10 ► EPX10 User Manual
Voltage............................................................................................................................................................................... 36 V DC
Number of Brazes (Per Charge).................................................................................................................................................. 50
Weight (incl. Battery) ............................................................................................................................................... 9.8 kg / 21.6 lb
Width .................................................................................................................................................................. 5.9 inch / 150 mm
Height ................................................................................................................................................................11.0 inch / 280 mm
Length............................................................................................................................................................... 12.5 inch / 320 mm
Temperature Range........................................................................................................................-4° F - 130° F / -20° C - 55° C
EQUIPMENT
- Always make sure the batteries are fully charged.
- Check the cables from time to time for damage.
- Check the contact surface on the ground magnet from time to time to ensure a good connection.
- Make sure that the brazing pin with the ferule passes easily in the gun, centered.
BRAZING PINS AND FERRULES
-Keep them dry.
RAILBONDS AND CABLE LUGS
-Keep them free from oxidation.
-Keep them free from contamination like: Grease, oil.
-Make sure they are not damaged.
SETTING RIGHT LIFT HEIGHT
The S15 brazing gun self adjust to the same lift height every time.
See separate instructions in the maintenance section if adjustment for the gun is necessary.
PIN HOLDERS
Squeeze the ngers on the pin holder together each time you feel that the brazing pin goes in too easy when
mounting them into the pin holder. This is important since all the current goes thru the pin holder to the
brazing pin. If the ngers are too loose the pin holder will be damaged and must be replaced.
MAINTENANCE
SPECIFICATIONS
SPECIFICATIONS
EPX10 Econect Battery Kit (For Units S/N 1215091 and Up) ..........................................................................................73077
EPX10 Econect Battery Kit (For Units S/N 1215090 and Below) ......................................................................................73720

EPX10 User Manual ◄ 11
Replace the fuses:
Push and unscrew counter-clockwise to remove fuse holder.
Replace fuse and re-install the fuse holder.
NOTE!
Control: 5A fuse.
Grinder: 15A fuse.
Special functions:
1. BATTERY INDICATOR:
Press and hold the “SETTING” button, while you push the “ON / OFF” button.
“LOW BATTERY” LED will light. Release the buttons.
The LEDs on the front panel show the charge status of battery.
2. LIFTING HEIGHT CONTROL:
First follow step 1 above.
Press “Settings” and the lights start ashing, at this point, you can check the
lifting height of the gun.
3. Pressing “Settings” one more time and you go back to battery indicator.
MAINTENANCE

12 ► EPX10 User Manual
Periodic maintenance of S15 automatic gun
1. Check that all cables and lugs are not damaged and properly tighten in gun and unit.
2. Check that the right pinholder is installed in the gun.
See selection of pinholders in the
accessories section of this manual.
Make sure the pinholder is tight on the gun, otherwise a spark can destroy the axle.
Use a wrench to hold the nut from turning and tighten the pinholder as shown in the
picture. Do not allow the main shaft to turn, only turn the pinholder to tighten. Use one
8mm and one 10mm wrench for 8-9,5 mm and M8 pinholders.
Two 10mm wrenches for M10 and M12 pinholders.
Make sure, never twist the main shaft when mounting the pinholder!
When loading the brazing pin, it should not go in loose into the pinholder, if it does
push the pinholder together with your ngers to gain a tighter t. Otherwise you can
have a contact fault or a spark can arise if their is not a tight contact.
3. Check that the ringholder is the right type. You can remove it by hand and its ease
of removing can be adjusted with the small screw on the side of the gun (see photo).
4. Load the gun with the appropriate pin & ferrule. Check that the axle moves easily
with the pin and ferrule installed by pushing back and forward on the pin with your
nger (see photo).
If the pin does not move easily, change either pinholder or ringholder.
If it still does not move easily the axle is damaged and must be sent for repair.
Ringholder Adjustment
Screw
MAINTENANCE

EPX10 User Manual ◄ 13
Lift level tool
P/N-62394
IMPORTANT! The normal liftheight is 2mm / 0.078 in.
This is very important for the arc and energy amount.
Too high liftheight increase the risk of a “coldbrazing”,
too low liftheight reduce the time and increase misres.
1. Insert this end in to the gun.
2. Press and hold “SETTING” and press =”ON/OFF”.
When “LOW BATTERY” is lit, release buttons.
Press “SETTING” and the leds will start to blink.
In this mode the unit is able to check the lift height.
Important! Press the tool completely against the gun then pull the trigger.
Otherwise the gun may be damaged!
Important! Hold the gun so the tool is horizontal.
3. The lift level is calibrated when the inner rod, made of brass, on the tool is in same level as the outer plastic
sleeve. Tolerance ±0,2 mm / 0.007 in. If the gun is not calibrated see seperate instruction for adjusting of the gun.
MAINTENANCE

14 ► EPX10 User Manual
Advanced maintenance work
Adjusting the liftlevel.
1. Resetting correct liftheight of a S15 gun.
Only reset a maladjusted gun.
Install the lift level tool (shown below) onto the gun.
2. Connect the cables to the pinbrazing unit and
switch on the power.
3. Take off the plastic plug with a pin in the upper
small hole in the front of the gun (see photo).
IMPORTANT, never adjust in the hole where the
big plug is!
4. When liftheight is too low. Use the 3mm hexagon
allen wrench and adjust the screw in the small hole
counter-clockwise about 1/4 of a turn then check with
the lift level tool.
5. When liftheight is too high. Use the 3mm hexagon
allen wrench and adjust the screw in the small hole
clockwise about 1/4 of a turn then check with the
lift level tool.
If height is ok, replace the plug in the hole.
If height is not ok, send for repair.
P/N-62394
Lift Level Tool
Remove plastic plug with
a pin or sharp object.
MAINTENANCE

EPX10 User Manual ◄ 15
Error indications on the unit:
“ERROR” led is lit.
- The temperature of the battery is over +55 °C/131°F
Action: Wait until the light goes out, when the tem-
perature drops you will be able to braze again.
“ERROR” led ashes.
- The temperature of the battery is below +10 °C/50°F
Action: Leave the unit on, the built-in heating ele-
ment will heat up the battery. Wait until light goes out
and the temperature has risen, and you will be able to
braze again.
“ERROR” and ”LOW BATTERY” led ashes.
- The temperature of the battery is below +10 °C/50°F
and the battery is almost discharged.
Action: Charge the batteries.
“ERROR” Led is lit after a braze.
- The pin brazing was not complete.
Action: The braze should be remade to achieve good
results. The Led turns off after 8 seconds.
“ERROR” Led glows.
- Failure of a sensor in the unit.
Action: The unit should be sent for repair.
”LOW BATTERY” Led ashes.
- Battery is almost discharged
”LOW BATTERY” led is lit.
- Battery is discharged. Charge the batteries.
“NOTHING HAPPENS WHEN YOU PRESS THE
BUTTONS”
- The electronics may have gotten stuck.
Action: Remove control 5A fuse for a short time, put
it back again.
“THE BRAZING NEVER STOPS”
- The electronics may have gotten stuck.
Action: Remove the gun and the ground magnet from
the rails and disconnect them from the unit as soon as
possible. Remove the control 5A fuse, check that noth-
ing has been damaged before the fuse is put back.
TROUBLESHOOTING

16 ► EPX10 User Manual
PIN & RING HOLDERS
35826 Pin Holder for Pinbrazing, 8-9,5 mm brazing pins.
35827 Pin Holder for Pinbrazing, M8 Threaded pins.
35828 Pin Holder for Pinbrazing, M10 Threaded pins.
35829 Pin Holder for Pinbrazing, M12 Threaded pins.
35825 Extended pin and ring holder set for 8-9,5 mm brazing pins.
37945 Ring Holder, 8 mm pin & ringholder Set
35830 Ring Holder, 8-9,5 mm ceramic rings.
35831 Ring Holder, 12 mm ceramic rings.
CABLE LUGS (for Pin Brazing to rail)
47523 Braze Lug for 25 mm Cable 35836
47524 Braze Lug for 35 mm Cable 35836
47525 Braze Lug for 50 mm Cable 35836
39241 Cable Shoe #6 2 x 35836
35847 Cable Shoe 10 mm 35835
35855 Cable Shoe D=8 mm 35836
47526 Cable Lug for 16 mm Cable 35835
47527 Cable Lug for 25 mm Cable 35836
47528 Cable Lug for 35 mm Cable 35836
47529 Cable Lug for 50 mm Cable 35836
47522 Cable Lug 5/8" ground rod to #2 cable 2 x 35836
47521 Braze Sleeve #6 to #6 35836
41625 Multi-Wire Track Connection 2 x 35836
35865 Clip for 18x5mm 35835
67122 Brazing Clip 35835
(Secures Wire to Rail)
BRAZING PINS & CERAMIC RINGS
STANDARD BRAZING PINS
Part No. Description Ceramic Ring Reqd
35835 8 mm 35832
35836 8 mm w/ extra silver 35832
35837 9.5 mm 35833
35840 M8/12 Threaded 35834
35841 M10 Threaded 35834
35839 M12 Threaded 35834
CERAMIC RINGS
35832 8 mm
35833 9.5 mm
35834 12 mm
35831 Pictured
47523 Pictured
47527 Pictured
47521 Pictured
41625 Pictured
67122 Pictured
35827 Pictured
Part No. Description
Part No. Description Brazing Pin Reqd
Part No. Description
Brazing Pins are for
use on Rail Only
39241 Pictured
ACCESSORIES

EPX10 User Manual ◄ 17
BONDING CABLE WITH LUGS (for Pin Brazing)
Part No. Description Brazing Pin Reqd
35845 1 AWG / 50 mm², 185 mm long, copper 35837
35844 4 AWG / 25 mm², 145 mm long, copper 35835
39243 3/16 Bond, 300 mm long 35835
39244 25 mm², 200 mm long 35835
37944 50 mm², 185 mm long 35836
39705 Bond Wire 16" OAL x 25 mm 35835
39706 Bond Wire 24" OAL x 25 mm 35835
39707 Bond Wire 36" OAL x 25 mm 35835
39242 3/16 Bond Crimpable Sleev 35835
40366 Signal Extension Bond 3/16" (170 mm) 35835
40091 Signal Extension Bond 150 mm L=430 35837
40090 Signal Extension Bond 2 x 35 mm - 2 x L=170 35836
41635 3/16 Signal Bond Wire W/Eye & Crimpable sleeve 35835
24 inch long
58563 3/16 x 7”/180 mm Long with Electrode & Ferrule
41815 3/16 Bond 12’ Long Eyelet one end, AL block for 35835
Tig Weld Other End
43686 Extension Bond CU, 25 mm², x 330 mm Long 35835
43519 3/16 Extension Bond 12" 35835
41225 Bond Wire 34" Long C/L-C/L W/9 mm eyelets on 35835
both ends
41226 Bond Wire 46" Long C/L-C/L W/9 mm eyelets on 35835
both ends.
66579 25mm2 x 500mm Extension Bond 35835
66580 25mm2 x 900mm Extension Bond 35835
66269 Signal Bond 3/16" x 6' Braze Lug Both Ends 35835
67634 Railbond 300 mcm L=330 mm Uninsulated 35837
(4) 9.5 Pins Required
73016 Railbond 300 MCM
72988 Railbond 3/16, 4 in. Reversed (50 pack)
72989 Railbond 3/16, 6 in. Reversed (50 pack)
73016 300MCM Rail Bond
67635 Extension Bond 300 mcm x 200 mm crimp sleeve 35837
(2) 9.5 Pins Required
47530 Bungalow Grounding Bond 3/16" 35836
"T" CONNECTORS
(for Pin Brazing)
TYPE C
Part No. Description Brazing Pin Reqd
35857 Copper Plate with M8 x 18 Brass Threaded Stud 35835 x 2
TYPE D
Part No. Description Brazing Pin Reqd
35860 Copper Plate with M16 x 26 Staniless Steel Threaded Stud 35837 x 4
35861 Copper Plate with M16 x 32 Stainless Steel Threaded Stud 35837 x 4
41635 Pictured
39242 Pictured
40366 Pictured
35857 Pictured
35860 Pictured
67634 Pictured
67635 Pictured
35844 Pictured
ACCESSORIES

18 ► EPX10 User Manual
Grinder Abrasives
Part No. Description
73052 Bull Nose Stone 2 in. Dia, (1/4 in. Shank)
66976 Bull Nose Stone BNSF 2 in. Dia, (1/4 in. Shank)
73358 Carbide Burr SF 5 (1/4 in. Shank)
Fuses, Chargers, & Batteries
Part No. Description
Control Fuse, 5A
Grinder Fuse, 15A
72972 Charger 36 V / 110 V ECONECT
73077 Econect Battery Kit
GRINDER
Part No. Qty Description
HGE12141 Cordless Grinder - Includes: (Grinder Only) NO Battery or Charger
HGE12151 Cordless Grinder Kit (Includes: Grinder, Battery and Charger)
HGE12161 Cordless Grinder Kit (Includes: Grinder, Battery, Charger and
Bull Nose Stone)
HGE12161B Cordless Grinder Kit (Includes: Grinder, Battery, Charger, Bull Nose
Stone and BNSF Stone)
73399 Battery 18V and Charger 120V
73400 Battery 18V
ACCESSORIES

EPX10 User Manual ◄ 19
CABLES
Part No. Description
72999 ECONECT Ground Magnet______________________________
72973 Carrying Strap__________________________________
66266 Ground Clamp Assembly (Vise Grip Style)_______________
72974 Carrying Case___________________________________
EPX10200 Econect Unit______________________________________
EPX10340 SafeBond Kit Econect (Includes: BG20600 Brazing Gun Econect Safebond,
EPX10200 Econect Unit, HGE12151 Grinder Elec Cordless Kit, 72972
Charger 36V/110V Econect, 72973 Carrying Strap, and 72974 Carrying Case, 73358 Carbide Burr).
EPX10040 Econect Kit - (Includes: BG10600 S-15 Automatic Brazing Gun,
EPX10200 Econect Unit, HGE12151 Grinder Elec Cordless Kit, 72972
Charger 36V/110V Econect, 72973 Carrying Strap, and 72974 Carrying Case, 73358 Carbide Burr)
GUNS
Part No. Description
BG10600 S-15 Automatic Brazing Gun_____________________________
73078 Econect S-15 Gun Cable________________________________
BG20600 Brazing Gun Econect Safebond___________________________
ACCESSORIES

20 ► EPX10 User Manual
EPX10 PARTS ILLUSTRATION
ECONECT – Part Sheet
Q1-6
D1-6
R5 K1
M1
C1,C2
F1
L1
BT1 AND R4+F4+R3
FRONT PANEL
S1,S2
J4
J5
J3
J2
F3
F2