Stanley EPX10 User manual

© 2013 STANLEY Black & Decker, Inc.
New Britain, CT 06053
U.S.A.
73157 1/2018 Ver.13
EPX10
PIN BRAZING UNIT
USER MANUAL
Safety, Operation and Maintenance

2 ► EPX10 User Manual
DECLARATION OF CONFORMITY
DECLARATION OF CONFORMITY
ÜBEREINSTIMMUNGS-ERKLARUNG
DECLARATION DE CONFORMITE CEE
DECLARACION DE CONFORMIDAD
DICHIARAZIONE DI CONFORMITA
Hydraulic Tools
______________________________________________________________________
I, the undersigned:
Ich, der Unterzeichnende:
Je soussigné:
El abajo firmante:
lo sottoscritto:
Weisbeck, Andy
Surname and First names/Familiennname und Vornamen/Nom et prénom/Nombre y apellido/Cognome e nome
hereby declare that the equipment specified hereunder:
bestätige hiermit, daß erklaren Produkt genannten Werk oder Gerät:
déclare que l’équipement visé ci-dessous:
Por la presente declaro que el equipo se especifica a continuación:
Dichiaro che le apparecchiature specificate di seguito:
1. Category: Digital Pin Braze / ECONECT Unit (Product Group-Railroad)
Kategorie:
Catégorie:
Categoria:
Categoria:
2. Make/Marke/Marque/Marca/Marca Stanley Hydraulic Tools
3. Type/Typ/Type/Tipo/Tipo: EPX10 ECONECT (Digital Pin Braze unit)
4. Serial number of equipment:
Seriennummer des Geräts:
Numéro de série de l’équipement:
Numero de serie del equipo:
Matricola dell´attrezzatura:
All
Has been manufactured in conformity with
Wurde hergestellt in Übereinstimmung mit
Est fabriqué conformément
Ha sido fabricado de acuerdo con
E’ stata costruita in conformitá con
Directive/Standards
Richtlinie/Standards
Directives/Normes
Directriz/Los Normas
Direttiva/Norme
No.
Nr
Numéro
No
n.
Approved body
Prüfung durch
Organisme agréé
Aprobado
Collaudato
IEC
EN
EMC : EN
EN
IEC
EN
Low Voltage Directive
EMC Directive
950: 1991
60950: 1988, 60204-1
50082-2: 1995
55022: 1988 Class B/CISPR 22: 1985 class B
801-2: 1991
55101-2: 1990, 8kV CD, 15kVAD
73/23/EEC
89/336/EEC, 89/392/EEG, 91/368/EEG
Safetrack Baavhammar AB
L. Mölleberga
245 93 Staffanstorp
Sweden
5. Special Provisions: None
Spezielle Bestimmungen:
Dispositions particulières:
Provisiones especiales:
Disposizioni speciali:
6. Representative in the Union: Patrick Vervier,Stanley Dubuis 17-19, rue Jules Berthonneau-BP 3406 41034 Blois Cedex, France.
Vertreter in der Union/Représentant dans l’union/Representante en la Union/Rappresentante presso l’Unione
Done at/Ort/Fait à/Dado en/Fatto a Stanley Hydraulic Tools, Milwaukie, Oregon USA Date/Datum/le/Fecha/Data 2-12-2013
Signature/Unterschrift/Signature/Firma/Firma
Position/Position/Fonction/Cargo/Posizione Director of Product Development

EPX10 User Manual ◄ 3
TABLE OF CONTENTS
SERVICING: This manual contains safety, operation and routine maintenance instructions. STANLEY Infrastructure
recommends that servicing of hydraulic tools, other than routine maintenance, must be performed by an authorized
and certied dealer. Please read the following warning.
To ll out a product warranty validation form, and for information on your warranty,
visit www.stanleyinfrastructure.com and select the Company tab > Warranty.
Note: The warranty validation record must be submitted to validate the warranty.
SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR
SERVICE OF THIS TOOL.
REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN
AUTHORIZED AND CERTIFIED DEALER.
For the nearest certied dealer, call STANLEY Infrastructure at [phone] and ask for a Customer Service Representative.
SAFETY SYMBOLS ...............................................................................................................................................4
SAFETY PRECAUTIONS ......................................................................................................................................5
CHARGING THE BATTERY...................................................................................................................................6
OPERATION ..........................................................................................................................................................7
SPECIFICATIONS................................................................................................................................................10
MAINTENANCE ................................................................................................................................................... 11
TROUBLESHOOTING .........................................................................................................................................15
ACCESSORIES ...................................................................................................................................................16
EPX10 PARTS ILLUSTRATION ...........................................................................................................................20
EPX10 PARTS LIST.............................................................................................................................................21
EPX10 ELECTRICAL DIAGRAM .........................................................................................................................22
REPLACING THE BATTERY ...............................................................................................................................23

4 ► EPX10 User Manual
Always observe safety symbols. They are included for your safety and for the protection of the tool.
LOCAL SAFETY REGULATIONS
Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and
maintenance personnel.
Safety symbols and signal words, as shown below, are used to emphasize all operator, maintenance and repair
actions which, if not strictly followed, could result in a life-threatening situation, bodily injury or damage to equipment.
This is the safety alert symbol. It is used to alert you to potential personal injury
hazards. Obey all safety messages that follow this symbol to avoid possible
injury or death.
This safety alert and signal word indicates an imminently hazardous situation
which, if not avoided, will result in death or serious injury.
This safety alert and signal word indicates a potentially hazardous situation
which, if not avoided, could result in death or serious injury.
This safety alert and signal word indicates a potentially hazardous situation
which, if not avoided, could result in death or serious injury.
This signal word indicates a potentially hazardous situation which, if not avoided,
may result in property damage.
This signal word indicates a situation which, if not avoided, will result in damage
to the equipment.
This signal word indicates a situation which, if not avoided, may result in damage
to the equipment.
SAFETY SYMBOLS

EPX10 User Manual ◄ 5
Tool operators and maintenance personnel must always
comply with the safety precautions given in this manual
and on the stickers and tags attached to the tool and
hose.
These precautions are given for your safety. Review
them carefully before operating the tool and before
performing general maintenance or repairs.
Supervising personnel should develop additional
precautions relating to the specic work area and local
safety regulations. Place the added precautions in the
space provided in this manual.
This tool will provide safe and dependable service if
operated in accordance with the instructions given in
this manual. Read and understand this manual and any
stickers and tags attached to the tool before operation.
Failure to do so could result in personal injury or
equipment damage.
• Operator must start in a work area without
bystanders. The operator must be familiar with all
prohibited work areas such as excessive slopes,
dangerous terrain conditions, and rail trafc.
• Establish a training program for all operators to
ensure safe operation.
• Do not operate the tool unless thoroughly trained or
under the supervision of an instructor.
• Always wear safety equipment such as goggles,
ear, head protection and respiratory protection at all
times when operating the tool.
• Do not inspect or clean the tool while the battery
power source is connected. Accidental arcing can
cause serious injury.
• Do not load brazing pins or ceramic rings while
the battery power source is connected. Accidental
arcing can cause serious injury.
• Do not use the tool while it is connected to a battery
charger.
• Ensure battery charging is only done in a dry
environment. Charging batteries in the rain or near
standing water presents an electrocution hazard.
Read the safety and operation instructions provided
with the battery charger before using the battery
charger.
• Do not operate a damaged, improperly adjusted or
incompletely assembled tools.
• To avoid personal injury or equipment damage,
all tool repair, maintenance and service must only
be performed by authorized and properly trained
personnel.
• Do not exceed the rated limits of the tool or use the
tool for applications beyond its design capacity.
• Always keep critical tool markings, such as labels
and warning stickers, legible.
• Always replace parts with replacement parts
recommended by STANLEY.
• Charging the battery can only be carried out between
0°C to +45°C (32°F to 113°F).
SAFETY PRECAUTIONS

6 ► EPX10 User Manual
Econect battery charger.
1. 2. 3. 4. 5.
1. Infrared-LED, For factory programing only.
2. Mains, indicating that mains are connected and the charger is on.
3. Red Error-LED, indicating different errors by flashing, see chart 1.
4. Yellow Charging-LED, indicating when the charger is charging the battery.
5. Green Full-LED, indicating when battery is fully charged.
Chart 1.
Blinking signal
*
Error description
Troubleshooting
1
x
Blinking, 2 sec pause
No battery or defect battery
Please che
ck
charger
cable and
connecter
for
damage and the 15A fuse on Econect.
2
x
Blinking, 2 sec pause
Battery voltage is
too
high
.
3
x
Blinking, 2 sec pause
Battery
temperature
isunder0
°C
or over 45°C.
Please let the unit co
ol
or heat to
the
right
temperature, charging will start automatically.
5
x
Blinking, 2 sec pause
Device temperature
is to high
Please turn off the charger and give it some
time to cool down.
*Blinking signals in continuous loop.
Connect the charger to the “grinder / charging” outlet on the unit then plug in the power cord.
The battery is fully charged after about 1 - 1.5 hours and it is ok to leave the charger connected.
See battery charger operating instructions that comes with the battery charger for more information.
CHARGING THE BATTERY
CHARGING THE BATTERY CAN ONLY BE
CARRIED OUT BETWEEN 0°C to +45°C
If the batteries are left uncharged, they
may be damaged.

EPX10 User Manual ◄ 7
GENERAL PROTECTION
Store the Electronic Pin Brazing Unit in a place where it is
protected from the elements, abrasive dust, and damage.
Use only recommended repair and replacement parts and
materials specied in this manual.
Use only recommended accessories also specied in the
this manual.
Do not use the Electronic Pin Brazer for applications it was
not designed for.
Use the carrying handle to transport the unit from location
to location.
CLEANING
Establish a routine to keep the unit as free from dirt as pos-
sible – daily, or at each shift change, for example.
Pin Brazers exposed to rain, sand, or grit-laden air should be
cleaned prior to each use.
Keep tool labels and stickers legible.
PREPARATION PROCEDURES
Before putting a new ECONECT Pin Brazing unit into initial
service, or after an extended period of being unused, perform
a visual inspection for bent, broken, cracked, missing or worn
components.
INITIAL SETUP AND BATTERY CHARGING
Failure to follow the instructions in the battery charger
operation manual can result in battery explosion and
serious bodily injury. To reduce the risk of battery ex-
plosion, read and understand the safety and operation
instructions in the battery charger operation manual,
the instructions published by the battery manufacturer,
and the instructions in this manual before attempting to
charge the batteries.
OPERATION

8 ► EPX10 User Manual
PREPARE THE RAIL SURFACE
Select the type and length of bonding cable to use for the
bond and use it as a guide to determine where brazing points
on the rail will be required.
Before brazing, the rail must be cleaned of rust, corrosion,
paint, pits, or other contamination at the points where the braz-
ing is going to be done and on an area close to the brazing for
placement of the grounding cable. Cleaning is accomplished
with a grinder to ensure clean, bare metal.
Always use eye protection when grinding and brazing.
1. Grind the surface of the rail where brazing is going to be
done, until the surface shows shiny metal, free of rust, cor-
rosion, pits, or other contamination. When grinding, use the
carbide burr and try to maintain a at as possible surface.
2. Grind the surface of the rail where the grounding cable
will be placed to ensure a good ground. The grounding cable
should be placed in close proximity to the brazing area. A
(vise grip) style clamp for grounding is provided, a magnet
grounding style clamp is also available, if using the magnet
style try to attach the magnet within 0.5m/20 in. of brazing
area. Ground should be on same work piece where pin braz-
ing is taking place.
PLACING THE GROUNDING CABLE
3. When nished grinding the rail for placement of the ground-
ing cable, place the grounding cable on the cleaned surface
and then insert the other end into the twist lock receptacle
in the ECONECT unit marked "GROUND" and twist to lock.
SELECT PINS AND RINGS
4. Select brazing pins and ceramic rings to match the speci-
cations of the bonding cable you selected.
CHANGING PIN AND RING HOLDER
5. Check that the pin holder and ring holder on the gun are
the correct sizes for the brazing pins and ceramic rings you
selected. If the sizes are incorrect, the pin holder and ring
holder can be changed as follows:
a. The ring holder is a "push t" to the gun. To remove it from
the gun, simply pull it away from the gun.
b. The pin holder is threaded onto a threaded shaft in the gun
and locked in place with a nut. Place an open end wrench
over the nut and an open end wrench over the ats on the
pin holder. While holding the nut in place, unscrew the pin
holder counter clockwise.
Figure 3. Pin and Ring Holder
c. Install the correct pin holder and tighten it securely against
the nut.
Warning! Never rotate the shaft when mounting the pin
holder, it can damage the gun.
d. Install the correct ring holder by placing it over the pin holder
and into the circular groove in the gun, and nally, pushing
on it to seat it in place.
LOADING PIN AND RING
6. Insert the brazing pin into the pin holder. The rounded tip
should be facing away from the gun.
7. Insert the ceramic ring into the ring holder. The serrated
edge should be facing away from the gun. See gure 4.
Figure 4. Loading pin and ring
Pin Holder Ring Holder
Brazing Pin
Ceramic Ring
Nut
OPERATION

EPX10 User Manual ◄ 9
• Connect the brazing gun, power and trigger cable to the unit.
• Connect the ground device to the unit, if not already connected.
• Press on/off button and select the right pin type by pressing the ”setting” button.
The unit will remember what setting was used last.
• Load the gun with brazing pin and ferrule, if not already loaded.
ON / OFF
Fuse for electronics
Selected setting
Pin setting
Battery Indicator
Grinding / charging
Ground
Fuse for grinding
/ charge
Gun power
Gun control
Error Indication
Make sure to braze in the top of the hole when
brazing to a vertical surface.
• Hold the gun rmly with both hands against the work
piece and pull the trigger just once.
• The electronic unit will by itself nish the brazing pro-
cess.
• Hold the gun in place for 3-4 seconds after the braz-
ing is complete to allow for cooling.
• Remove the gun straight backwards without pulling
the trigger!
• Knock off the shank of the brazing pin with a ham-
mer.
• The brazing is completed.
PIN BRAZE
NOTE:
If the brazing is aborted to early “ERROR” will turn on.
The brazing should be redone for a good result.
The error lamp will turn off after 8 seconds
Use a new ceramic ring for each new pin braze.
The battery indicator “LOW BATT” ashes when
the batteries are almost discharged,
when the “LOW BATT” is constantly lit the batter-
ies are discharged and you can’t do
any more pin brazing. Charge the battery.
OPERATION

10 ► EPX10 User Manual
Voltage............................................................................................................................................................................... 36 V DC
Number of Brazes (Per Charge).................................................................................................................................................. 50
Weight (incl. Battery) ............................................................................................................................................... 9.8 kg / 21.6 lb
Width .................................................................................................................................................................. 5.9 inch / 150 mm
Height ................................................................................................................................................................11.0 inch / 280 mm
Length............................................................................................................................................................... 12.5 inch / 320 mm
Temperature Range........................................................................................................................-4° F - 130° F / -20° C - 55° C
EQUIPMENT
- Always make sure the batteries are fully charged.
- Check the cables from time to time for damage.
- Check the contact surface on the ground magnet from time to time to ensure a good connection.
- Make sure that the brazing pin with the ferule passes easily in the gun, centered.
BRAZING PINS AND FERRULES
-Keep them dry.
RAILBONDS AND CABLE LUGS
-Keep them free from oxidation.
-Keep them free from contamination like: Grease, oil.
-Make sure they are not damaged.
SETTING RIGHT LIFT HEIGHT
The S15 brazing gun self adjust to the same lift height every time.
See separate instructions in the maintenance section if adjustment for the gun is necessary.
PIN HOLDERS
Squeeze the ngers on the pin holder together each time you feel that the brazing pin goes in too easy when
mounting them into the pin holder. This is important since all the current goes thru the pin holder to the
brazing pin. If the ngers are too loose the pin holder will be damaged and must be replaced.
MAINTENANCE
SPECIFICATIONS
SPECIFICATIONS
EPX10 Econect Battery Kit (For Units S/N 1215091 and Higher) .......................................................................................73720
EPX10 Econect Battery Kit (For Units S/N 1215090 and Below) ......................................................................................73077

EPX10 User Manual ◄ 11
Replace the fuses:
Push and unscrew counter-clockwise to remove fuse holder.
Replace fuse and re-install the fuse holder.
NOTE!
Control: 5A fuse. P/N-74643
Grinder: 15A fuse. P/N-56558
Special functions:
1. BATTERY INDICATOR:
Press and hold the “SETTING” button, while you push the “ON / OFF” button.
“LOW BATTERY” LED will light. Release the buttons.
The LEDs on the front panel show the charge status of battery.
2. LIFTING HEIGHT CONTROL:
First follow step 1 above.
Press “Settings” and the lights start ashing, at this point, you can check the
lifting height of the gun.
3. Pressing “Settings” one more time and you go back to battery indicator.
MAINTENANCE

12 ► EPX10 User Manual
Periodic maintenance of S15 automatic gun
1. Check that all cables and lugs are not damaged and properly tighten in gun and unit.
2. Check that the right pin holder is installed in the gun.
See selection of pin holders in the
accessories section of this manual.
Make sure the pin holder is tight on the gun, otherwise a spark can destroy the axle.
Use a wrench to hold the nut from turning and tighten the pin holder as shown in the
picture. Do not allow the main shaft to turn, only turn the pin holder to tighten. Use one
8mm and one 10mm wrench for 8-9,5 mm and M8 pin holders.
Two 10mm wrenches for M10 and M12 pin holders.
Make sure, never twist the main shaft when mounting the pin holder!
When loading the brazing pin, it should not go in loose into the pin holder, if it does
push the pin holder together with your ngers to gain a tighter t. Otherwise you can
have a contact fault or a spark can arise if their is not a tight contact.
3. Check that the ring holder is the right type. You can remove it by hand and its ease
of removing can be adjusted with the small screw on the side of the gun (see photo).
4. Load the gun with the appropriate pin & ferrule. Check that the axle moves easily
with the pin and ferrule installed by pushing back and forward on the pin with your
nger (see photo).
If the pin does not move easily, change either pin holder or ring holder.
If it still does not move easily the axle is damaged and must be sent for repair.
Ring holder Adjustment
Screw
MAINTENANCE

EPX10 User Manual ◄ 13
Lift level tool
P/N-62394
IMPORTANT! The normal lift height is 2mm / 0.078 in.
This is very important for the arc and energy amount.
Too high lift height increase the risk of a “coldbrazing”,
too low lift height reduce the time and increase misres.
1. Insert this end in to the gun.
2. Press and hold “SETTING” and press =”ON/OFF”.
When “LOW BATTERY” is lit, release buttons.
Press “SETTING” and the LEDs will start to blink.
In this mode the unit is able to check the lift height.
Important! Press the tool completely against the gun then pull the trigger.
Otherwise the gun may be damaged!
Important! Hold the gun so the tool is horizontal.
3. The lift level is calibrated when the inner rod, made of brass, on the tool is in same level as the outer plastic
sleeve. Tolerance ±0,2 mm / 0.007 in. If the gun is not calibrated see separate instruction for adjusting of the gun.
MAINTENANCE

14 ► EPX10 User Manual
Advanced maintenance work
Adjusting the lift level.
1. Resetting correct lift height of a S15 gun.
Only reset a maladjusted gun.
Install the lift level tool (shown below) onto the gun.
2. Connect the cables to the pin brazing unit and
switch on the power.
3. Take off the plastic plug with a pin in the upper
small hole in the front of the gun (see photo).
IMPORTANT, never adjust in the hole where the
big plug is!
4. When lift height is too low. Use the 3mm hexagon
allen wrench and adjust the screw in the small hole
counter-clockwise about 1/4 of a turn then check with
the lift level tool.
5. When lift height is too high. Use the 3mm hexagon
allen wrench and adjust the screw in the small hole
clockwise about 1/4 of a turn then check with the
lift level tool.
If height is ok, replace the plug in the hole.
If height is not ok, send for repair.
P/N-62394
Lift Level Tool
Remove plastic plug with
a pin or sharp object.
MAINTENANCE

EPX10 User Manual ◄ 15
Error indications on the unit:
“ERROR” led is lit.
- The temperature of the battery is over +55 °C/131°F
Action: Wait until the light goes out, when the tem-
perature drops you will be able to braze again.
“ERROR” led ashes.
- The temperature of the battery is below +10 °C/50°F
Action: Leave the unit on, the built-in heating ele-
ment will heat up the battery. Wait until light goes out
and the temperature has risen, and you will be able to
braze again.
“ERROR” and ”LOW BATTERY” led ashes.
- The temperature of the battery is below +10 °C/50°F
and the battery is almost discharged.
Action: Charge the batteries.
“ERROR” Led is lit after a braze.
- The pin brazing was not complete.
Action: The braze should be remade to achieve good
results. The Led turns off after 8 seconds.
“ERROR” Led glows.
- Failure of a sensor in the unit.
Action: The unit should be sent for repair.
”LOW BATTERY” Led ashes.
- Battery is almost discharged
”LOW BATTERY” led is lit.
- Battery is discharged. Charge the batteries.
“NOTHING HAPPENS WHEN YOU PRESS THE
BUTTONS”
- The electronics may have gotten stuck.
Action: Remove control 5A fuse for a short time, put
it back again.
“THE BRAZING NEVER STOPS”
- The electronics may have gotten stuck.
Action: Remove the gun and the ground magnet from
the rails and disconnect them from the unit as soon as
possible. Remove the control 5A fuse, check that noth-
ing has been damaged before the fuse is put back.
TROUBLESHOOTING

16 ► EPX10 User Manual
ACCESSORIES
STANDARD BRAZING PINS
Item
No. Part No. Qty Description
Ceramic Ring
Required
1 35835 1 8mm 35832
2 35836 1 8mm with extra silver 35832
3 35837 1 9.5mm 35833
4 35840 1 M8/12 threaded 35834
5 35841 1 M10 threaded 35834
6 35839 1 M12 threaded 35834
For use on rail only!
CERAMIC RINGS
Item
No. Part No. Qty Description
7 35832 1 8mm
8 35833 1 9.5mm
9 35834 1 12mm
PIN & RING HOLDERS
Item
No. Part No. Qty Description
10 35826 1 Pin Holder for Pin brazing, 8-9,5 mm brazing pins.
11 35827 1 Pin Holder for Pin brazing, M8 Threaded pins.
12 35828 1 Pin Holder for Pin brazing, M10 Threaded pins.
13 35829 1 Pin Holder for Pin brazing, M12 Threaded pins.
14 35825 1 Extended pin and ring holder set for 8-9,5 mm brazing pins.
15 35830 1 Ring Holder, 8-9,5 mm ceramic rings.
16 35831 1 Ring Holder, M8/M10/M12 mm ceramic rings.
CABLE LUGS
Item
No Part No. Qty Description
Brazing Pin
Required
17 47523 1 Braze Lug for 25 mm Cable 35836
18 47524 1 Braze Lug for 35 mm Cable 35836
19 47525 1 Braze Lug for 50 mm Cable 35836
20 39241 1 Cable Shoe #6 35836 x2
21 35847 1 Cable Shoe 10 mm 35835
22 35855 1 Cable Shoe D=8 mm 35836
23 47526 1 Cable Lug for 16 mm Cable 35835
24 47527 1 Cable Lug for 25 mm Cable 35836
25 47528 1 Cable Lug for 35 mm Cable 35836
26 47529 1 Cable Lug for 50 mm Cable 35836
27 47522 1 Cable Lug 5/8” ground rod to #2 cable 35836 x2
28 47521 1 Braze Sleeve #6 to #6 35836
29 41625 1 Multi-Wire Track Connection 35836 x2
30 67122 1 Brazing Clip (Secures Wire to Rail) 35835

EPX10 User Manual ◄ 17
ACCESSORIES
BONDING CABLE WITH LUGS (for pin brazing)
Item
No. Part No. Qty Description
Brazing Pin
Required
31 35845 1 Contact Bond / 50 mm², 185 mm long, copper 35837
32 35844 1 Contact Bond / 25 mm², 145 mm long, copper 35835
33 39243 1 3/16 Bond, 300 mm long 35835
34 39244 1 Bond 25 mm², 200 mm long 35835
35 37944 1 Rail Bond 50 mm², 185 mm long 35836
36 39705 1 Bond Wire 16” OAL x 25 mm 35835
37 39706 1 Bond Wire 24” OAL x 25 mm 35835
38 39707 1 Bond Wire 36” OAL x 25 mm 35835
39 39242 1 3/16 Bond Crimp-able Sleeve 35835
40 40366 1 Signal Extension Bond 3/16” (170 mm) 35835
41 40091 1 Signal Extension Bond 150 mm L=430 35837
42 40090 1 Signal Extension Bond 2 x 35 mm - 2 x L=170 35836
43 41635 1 3/16 Signal Bond Wire W/Eye & Crimp-able sleeve, 24”
long. 35835
44 41815 1 3/16 Bond 12’ Long Eyelet one end, AL block for T.I.G. Weld
Other End 35835
45 43686 1 Extension Bond CU, 25 mm², x 330 mm Long 35835
46 43519 1 3/16 Extension Bond 12” 35835
47 41225 1 Bond Wire 34” Long C/L-C/L W/9 mm eyelets on both ends 35835
48 41226 1 Bond Wire 46” Long C/L-C/L W/9 mm eyelets on both ends 35835
49 66579 1 25mm2 x 500mm Extension Bond 35835
50 66580 1 25mm2 x 900mm Extension Bond 35835
51 66269 1 Signal Bond 3/16” x 6’ Braze Lug Both Ends 35835
52 67634 1 Railbond 300 mcm L=330 mm Uninsulated (4) 9.5 Pins
Required 35837
53 73652 1 Railbond 300 mcm L=430 mm Use with 4X Pins
54 73016 1 Railbond 300 MCM
55 72988 1 Railbond 3/16, 4 in. Reversed (50 pack)
56 72989 1 Railbond 3/16, 6 in. Reversed (50 pack)
57 67635 1 Extension Bond 300 mcm x 200 mm crimp, 2) 9.5 Pins
Required 35837
58 47530 1 Bungalow Grounding Bond 3/16” 35836
59 80784 1 Railbond 95mm², L=155mm, bare copper 35837
60 81167 1 Railbond 95mm², L=155mm 60°, bare copper 35837
61 80785 1 Railbond 95mm², L=255mm, bare copper 35837
62 81168 1 Railbond 95mm², L=255mm 60°, bare copper 35837
63 80786 1 Railbond 95mm², L=355mm, bare copper 35837
64 81169 1 Railbond 95mm², L=355mm 60°, bare copper 35837
35844 Pictured
39242 Pictured
40366 Pictured
41635 Pictured
67634 Pictured
67635 Pictured

18 ► EPX10 User Manual
ACCESSORIES
FUSES, CHARGERS & BATTERIES
Item
No. Part No. Qty Description
75 74643 1 Control Fuse, 5A
76 56558 1 Grinder Fuse, 15A
77 66847 1 Fuse Holder
78 72972 1 Charger - 36V / 110V ECONECT
79 73077 1 ECONECT Battery Kit (For Units S/N 1215090 & Below)
80 73720 1 EPX10 Battery Kit (For S/N 1215091 and Higher)
“T” CONNECTIONS (for pin brazing)
Item
No. Part No. Qty Description
Brazing Pin
Required
65 35857 1 Type C Copper Plate with M8 x 18 Brass Threaded Stud T-Bolt 35835 x2
66 35861 1 Type D Copper Plate with M16 x 32 Stainless Steel Threaded
Stud T-Bolt 35837 x4
GRINDER ABRASIVES
Item
No. Part No. Qty Description
67 73358 1 Carbide Burr (1/4” Shank)
68 35810 1 Grinding Wheel - NOT for SafeBonding!
69 73052 1 Bull Nose Stone, 2” (1/4” Shank)
GRINDER
Item
No. Part No. Qty Description
70 HGE12141 1 Grinder Only with out battery or charger
71 HGE12151 1 Grinder, Battery and Charger.
72 HGE12161 1 Grinder, Battery, Charger and Bull Nose Stone
73 73399 1 Battery (18v) and Charger (120v)
74 73400 1 Lithium Ion Battery (18v)

EPX10 User Manual ◄ 19
ACCESSORIES
CABLES
Item
No. Part No. Qty Description
81 72999 1 ECONECT Ground Magnet
82 72973 1 Carrying Strap
83 66266 1 Ground Clamp Assembly (Vise Grip Style)
84 72974 1 Carrying Case
85 72970 1 ECONECT Unit
86 EPX10340 1
SafeBond Kit Econect (Includes: BG20600 Brazing Gun Econect
Safebond, 72970 Econect Unit, HGE12151 Grinder Elec
Cordless Kit, 72972. Charger 36V/110V Econect, 72973 Carrying
Strap, and 72974 Carrying Case, 73358 Carbide Burr).
87 72975 1
Econect Kit - (Includes: 72971 S15 Automatic Brazing Gun,
72970 Econect Unit, HGE12151 Grinder Elec Cordless Kit,
72972. Charger 36V/110V Econect, 72973 Carrying Strap, and
72974 Carrying Case, 73358 Carbide Burr)
88 72971 1 S15 Automatic Brazing Gun
89 73078 1 ECONECT S15 Gun Cable
90 BG20600 1 Brazing Gun ECONECT Safebond
91 62394 1 Lift Level Tool
92 73653 1 Brazing Gun Cable for S15 / SB15

20 ► EPX10 User Manual
ECONECT – Part Sheet
Q1-6
D1-6
R5 K1
M1
C1,C2
F1
L1
BT1 AND R4+F4+R3
FRONT PANEL
S1,S2
J4
J5
J3
J2
F3
F2
EPX10 PARTS ILLUSTRATION
1A