Star Lang RT36 Manual

Star Manufacturing International 10 Sunnen Drive St. Louis, MO.63143-3800
Part Number: 2M-W1091 Ph: 314-781-2777 Fax: [phone]
Rev.D WWW.STAR-MFG.COM June 12, 2008
Installation,
Operation, and
Maintenance Instructions
Range Top: RT36A, B, C, D, E, G
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2
THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE.
READ, UNDERSTAND AND FOLLOW THE INSTRUCTIONS AND
WARNINGS CONTAINED IN THIS MANUAL.
FOR YOUR SAFETY
DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE
VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY
OTHER APPLIANCE.
POST IN A PROMINENT LOCATION
INSTRUCTIONS TO BE FOLLOWED IN THE EVENT USER
SMELLS GAS. THIS INFORMATION SHALL BE OBTAINED BY
CONSULTING YOUR LOCAL GAS SUPPLIER. AS A MINIMUM,
TURN OFF THE GAS AND CALL YOUR GAS COMPANY AND
YOUR AUTHORIZED SERVICE AGENT. EVACUATE ALL
PERSONNEL FROM THE AREA.
WARNING: IMPROPER INSTALLATION, ADJUSTMENT,
ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE
PROPERTY DAMAGE, INJURY OR DEATH. READ THE
INSTALLATION, OPERATING AND MAINTENANCE
INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR
SERVICING THIS EQUIPMENT.
Model # Purchased From
Serial # Location:
Date Purchased Date Installed
Purchase Order # For Service, Call
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Table of Contents
3
CHAPTER PAGE
Table Of Contents ....................................................................................................................... 3
Equipment Description ................................................................................................................ 6
Unpacking ................................................................................................................................... 7
Installation ................................................................................................................................... 8
Initial Start-Up ............................................................................................................................. 10
Operation .................................................................................................................................... 11
Maintenance & Cleaning Procedures ........................................................................................ 12
Troubleshooting .......................................................................................................................... 13
Wiring Diagram ........................................................................................................................... 14
Exploded View & Parts List......................................................................................................... 15 - 17
Sea Rails Exploded View & Parts List ........................................................................................ 18 - 19
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Warnings
4
THE RANGE WEIGHS 410 LBS. (186 KILOGRAMS).
FOR SAFE HANDLING, INSTALLER SHOULD OBTAIN
HELP AS NEEDED, OR EMPLOY APPROPRIATE
MATERIALS HANDLING EQUIPMENT (SUCH AS A
FORKLIFT, DOLLY, OR PALLET JACK) TO REMOVE
THE UNIT FROM THE SKID AND MOVE IT TO THE
PLACE OF INSTALLATION.
CAUTION: ANY STAND, COUNTER OR OTHER DEVICE ON
WHICH RANGE WILL BE LOCATED MUST BE
DESIGNED TO SUPPORT THE WEIGHT OF THE
RANGE (410 LBS.).
SHIPPING STRAPS ARE UNDER TENSION AND CAN
SNAP BACK WHEN CUT.
THIS APPLIANCE MUST BE GROUNDED AT THE
TERMINAL PROVIDED. FAILURE TO GROUND THE
APPLIANCE COULD RESULT IN ELECTROCUTION
AND DEATH.
WARNING: INSTALLATION OF THE UNIT MUST BE DONE BY
PERSONNEL QUALIFIED TO WORK WITH
ELECTRICITY AND PLUMBING. IMPROPER
INSTALLATION CAN CAUSE INJURY TO
PERSONNEL AND/OR DAMAGE TO EQUIPMENT.
UNIT MUST BE INSTALLED IN ACCORDANCE WITH
ALL APPLICABLE CODES.
The data plate is located right of Range top controls.
The range voltage, wattage, serial number, wire size,
and clearance specifications are on the data plate.
This information should be carefully read and
understood before proceeding with the installation.
NOTICE: The installation of any components such as a vent
hood, grease extractors, and/or a fire extinguisher
system, must conform to the applicable National,
State and locally recognized installation standards.
During the first few hours of operation, you may
notice a small amount of smoke coming from the
unit, and a faint odor. This is normal for a new range
and will disappear after the first few hours of use.
ALWAYS KEEP THE AREA NEAR THE APPLIANCE
FREE FROM COMBUSTIBLE MATERIALS.
CAUTION: KEEP FLOOR IN FRONT OF EQUIPMENT CLEAN
AND DRY. IF SPILLS OCCUR, CLEAN IMMEDIATELY,
TO AVOID THE DANGER OF SLIPS OR FALLS.
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Warnings
5
WARNING KEEP WATER AND SOLUTIONS OUT OF CONTROLS.
NEVER SPRAY OR HOSE CONTROL CONSOLE,
ELECTRICAL CONNECTIONS, ETC.
CAUTION MOST CLEANERS ARE HARMFUL TO THE SKIN, EYES,
MUCOUS MEMBRANES AND CLOTHING. WEAR RUBBER
GLOVES, GOGGLES/FACE SHIELD AND PROTECTIVE
CLOTHING. CAREFULLY READ THE WARNING AND
FOLLOW THE DIRECTIONS ON THE LABEL OF THE
CLEANER.
NOTICE Service on this or any other Lang appliance must be
performed by qualified personnel only. Consult your Lang
Authorized Service Agent Directory. You can call our toll
free number 1-800-807-9054 or visit our website
WWW.STAR-MFG.COM for the service agent nearest you.
WARNING BOTH HIGH AND LOW VOLTAGES ARE PRESENT INSIDE
THIS APPLIANCE WHEN THE UNIT IS PLUGGED/WIRED
INTO A LIVE RECEPTACLE. BEFORE REPLACING ANY
PARTS, DISCONNECT THE UNIT FROM THE ELECTRIC
POWER SUPPLY.
CAUTION USE OF ANY REPLACEMENT PARTS OTHER THAN
THOSE SUPPLIED BY STAR OR THEIR AUTHORIZED
DISTRIBUTORS CAN CAUSE BODILY INJURY TO THE
OPERATOR AND DAMAGE TO THE EQUIPMENT. THIS
WILL VOID ALL WARRANTIES.
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Installation
6
Model: RT36
Electric Range Top
Exterior
The range dimensions are 8” (20.3 cm) high, 38” (96.5cm) deep, and 36” (91.5cm) wide.
The sides, bottom, and rear wall are constructed of stainless steel.
The range surface can come in 5 different configurations.
Controls
The RT36 Series Range is available with various controls depending upon model number. Shown below
are layouts of each top configuration with its proper model number and a brief description of the controls.
The RT36 provides three (3) options for the bottom of the range. A standard bake oven, convection oven,
or just as a range top.
RT36-ATA
One 24”x24” griddle controlled by
Two (2) 450°F thermostats and
Two (2) French plates controlled by
two 6-heat switches.
RT36-ATB
Three (3) Hot Tops controlled by
Three (3) 850°F thermostats.
RT36-ATC
Two 12”x24” Hot tops
controlled by two (2) 850°F
thermostats and two (2) French
plates controlled by two (2) 6-
heat switches.
RT36-ATD
One 36”x24” Griddle controlled by one 450°F
thermostat.
RT36-ATE
Six French plates controlled by six 6-heat
switches.
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Installation
7
Receiving the Range
Upon receipt, check for freight damage, both visible and concealed.
Note visible damage on the freight bill at the time of delivery and require
the carrier's agent to sign the freight bill. Concealed loss or damage
means loss or damage, which does not become apparent until the
merchandise has been unpacked. If concealed loss or damage is
discovered upon unpacking, make a written request for inspection by
the carrier's agent within 15 days of delivery. Keep all packing material
for inspection. Do not return damaged merchandise to STAR
Manufacturing Company. File your claim with the carrier.
Location
Prior to un-crating, move the range as near its intended location as
practical. The crating will help protect the unit from the physical
damage normally associated with moving it through hallways and
doorways.
Un-crating
The range will arrive completely assembled inside a wood frame
covered by cardboard box and strapped to a skid. Remove the
cardboard cover, cut the straps and remove the wood frame.
RANGE WEIGHS 410 LBS (186 kilograms). FOR SAFE
HANDLING, INSTALLER SHOULD OBTAIN HELP AS
NEEDED, OR EMPLOY APPROPRIATE MATERIALS
HANDLING EQUIPMENT (SUCH AS A FORKLIFT,
DOLLY, OR PALLET JACK) TO REMOVE THE UNIT
FROM THE SKID AND MOVE IT TO THE PLACE OF
INSTALLATION.
CAUTION ANY STAND, COUNTER OR OTHER DEVICE ON WHICH
RANGE WILL BE LOCATED MUST BE DESIGNED TO
SUPPORT THE WEIGHT OF THE OVEN (410 LBS.).
SHIPPING STRAPS ARE UNDER TENSION AND CAN
SNAP BACK WHEN CUT.
Remove range from skid and place in intended location.
INSTALLING THE LEGS
Legs or Casters are available and must be specified upon ordering.
To install the 6-inch legs, remove the legs from the range packing,
place some cardboard on the floor and gently tip the range onto its
back. Fasten the legs into the threaded holes provided and then gently
flip the oven onto its legs.
To install the 6-inch casters, remove the casters from the oven cavity,
place some cardboard on the floor and gently tip the range onto its
back. Attach the casters to the adapter plates. Install the four adapter
plates (one in each corner with the flange pointed toward the oven).
Gently tip the oven onto its casters.
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Installation
8
DANGER THIS APPLIANCE MUST BE GROUNDED AT THE
TERMINAL PROVIDED. FAILURE TO GROUND THE
APPLIANCE COULD RESULT IN ELECTROCUTION AND
DEATH.
WARNING INSTALLATION OF THE UNIT MUST BE DONE BY
PERSONNEL QUALIFIED TO WORK WITH ELECTRICITY
AND PLUMBING. IMPROPER INSTALLATION CAN CAUSE
INJURY TO PERSONNEL AND/OR DAMAGE TO
EQUIPMENT. UNIT MUST BE INSTALLED IN
ACCORDANCE WITH ALL APPLICABLE CODES.
The data plate is located right of range top controls. The
oven voltage, wattage, serial number, wire size, and
clearance specifications are on the data plate. This
information should be carefully read and understood
before proceeding with the installation.
NOTICE The installation of any components such as a vent hood,
grease extractors, fire extinguisher systems, must
conform to their applicable National, State and locally
recognized installation standards.
Electrical Connection
Make all electrical connections in accordance with local codes or in the
absence of local codes with NFPA No. 70 latest edition (in Canada use:
CSA STD. C22.1).
Place spacers, (i.e. 2x4 wood block not supplied) at the front and rear of
the oven top.
Place the range top on the spacers that are located on top of the oven.
The six wire leads that supply electricity to the cook top are bundled
under the front of the top. Route the six wires through the bushing
provided in the oven top.
Align the four locating pins in the bottom corner of the top with the four
holes in each corner of the oven top.
Remove the spacers and lower the top onto the oven.
CAUTION
MAKE SURE THE SIX WIRE LEADS TO SUPPLY
ELECTRICITY TO THE RANGE TOP ARE NOT CRIMPED
BETWEEN THE OVEN AND RANGE TOP. FAILURE TO
COMPLY WILL RESULT IN DAMAGE TO EQUIPMENT.
WARNING:
TURN OFF THE MAIN POWER SUPPLY TO THE RANGE
AT THE SOURCE PRIOR TO CONNECTING POWER TO
THE RANGE. FAILURE TO COMPLY MAY RESULT IN
SERIOUS INJURY AND OR DEATH.
The range can now be connected to power.
CAUTION
BE SURE THE POWER SUPPLY VOLTAGE
MATCHES THE VOLTAGE SPECIFIED ON THE
NAMEPLATE LOCATED ON THE FRONT OF THE
RANGE. FAILURE TO COMPLY MAY RESULT IN
PERSONAL INJURY AND/OR DAMAGE TO
EQUIPMENT
Use the wiring diagram provided in this manual for determining the connections of the cook top
wires to the oven terminal block.
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Installation
9
Electrical Connection
The following table and illustrations provide the voltage and kilowatts necessary to operate the
range and oven.
Electrical Specifications
Three Phase Single Phase
208 Volt 240 Volt 480 Volt 208 V 240 V
Range style Total
k.W. L1 L2 L3 L1 L2 L3 L1 L2 L3 L1 L2
Range Top
Only 15.0 41.7 41.7 41.7 36.1 36.1 36.1 18.1 18.1 18.1 72.1 62.5
W / Conv.
Oven 21.6 48.3 69.2 62.5 41.9 59.9 54.1 20.5 29.5 27.1 103.8 90.0
W / Bake
Oven 21.0 45.8 66.7 62.5 39.7 57.8 54.1 19.9 28.9 27.1 101.0 87.5
Three Phase with Oven Single Phase with Oven
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Installation
10
Hot Plates
To "dry out" the hot plate, set the thermostat dial at 250°F and turn on the
power switch. Allow unit to cycle at least 15 minutes at this heat level. Reset
the thermostat to 350°F allowing the same time. Then reset the thermostat to
450°F allowing the same time. Continue doing this until you reach 850°F then
allow the unit to maintain this temperature for a minimum of 4 hours. More
time may be required if the unit has to operate in a moist environment.
If the unit is out of use for three or more days, a one-hour preheat schedule
should be used, especially when exposed to high humidity and/or cool
temperatures.
French Plates
To “dry out” the Frenchplate, set the six-heat switch to the first setting and turn
on the power switch. Allow unit to cycle at least 15 minutes at this heat level.
Reset the six-heat switch to position 2 and allow the same time. Reset the
six-heat switch to position 3 and allow the same time. Continue doing this
until you reach position 6 then allow the unit to maintain the temperature for a
minimum of 4 hours. More time may be required if the unit has to operate in a
moist environment.
If the unit is out of use for three or more days, a one-hour preheat schedule
should be used, especially when exposed to high humidity and/or cool
temperatures.
Griddles
To “dry out” the griddle, set the thermostat to 250°F and turn on the power
switch. Allow the unit to cycle at least 15 minutes at this heat level. Reset the
thermostat to 350°F allow the same time. Reset the thermostat to 450°F and
allow the unit to maintain the temperature for a minimum of 4 hours. More
time may be required if the unit has to operate in a moist environment.
If the unit is out of use for three or more days, a one-hour preheat schedule
should be used, especially when exposed to high humidity and/or cool
temperatures.
NOTICE During the first few hours of operation you may notice a
small amount of smoke coming off the range, and a faint
odor from the smoke. This is normal for a new range and
will disappear after the first few hours of use.
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