Starfire SF-HC25C3 User manual

SF-HC25C3HeightController
Directory
1.Preface
1.1Purpose
1.2Importantstatement
1.3warning
2.Overview
2.1Technicalfeatures
2.2Functionalfeatures
2.3main technicalindicators
3.Install
3.1Install
3.2Electricalinstallationconnect
4.Parametersillustration
4.1Parametersettinginstruction
4.2Parameterspecification
5.Useguide
5.1Manualoperation
5.2Automaticoperation
6.CNC systemand block adjustmentforMinstructions
6.1CNC systemcontrol directoutputportoftheMfunction
6.2FixedcycleofMfunction
6.3CNC systemrecommendedsettings(STARFIRECNC)
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1introduction
Bothflamecuttingand plasmacutway,in theprocess ofcuttingtorchbetween
nozzleand thedistance(heighten)ofcuttingboardisveryimportanttothe
stability, itwill directly affectthecuttingspeedand thequality oftheincision.
SF-HC25C3 Plasma cuttingtorchheightcontroller
1.1Purpose
SF-HC25C3plasmacuttingtorchheightcontrollerisspeciallydesignedfor
portableplasma cuttingmachinecuttingtorchheightautomaticcontrol module.
SF-HC25C3plasmacuttingtorchheightcontroller,simpleoperation,convenient
debugging,affordable,adoptsdigitalcontrol,reliableperformance.Itisanideal
productofformacompletesetofweldingequipmentmanufacturers.Adoptthe
hostand thepanelsplittypestructure,especiallysuitableforportablecutting
machine.
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1.2Importantstatement
SF-HC25C3plasmacuttingtorchheightcontrollerand thecontentofthemanual
may betherearesomedifferences, pleasein kind prevail.Afterthisproductorits
accessorieshave anychanges,withoutpriornotice.Needtorefertoupdate
content.
Pleasebesuretoreadthesafetywarningsandprecautions,so astoavoid
improperuseleadtodangerousaccidents.
Beforeinstall and usethisproduct,mustbestrictlycarriedoutin accordancewith
thedetailsoftheproductsystemmanualoperation,in ordertoensurethe
correctuseoftheproduct.
AboutSF-HC25C3plasmacuttingtorchheightcontrollerand thecontentsofthis
manual,becarriedoutifanyspecificillegaluse,donotrepresentthepositionof
thecompany,and refusedtoacknowledgeitslegalliability,theconsequences
shall beborneby theusers.
Safety warningisusedtopreventthehumanbodyand property damage.
In theuseofSF-HC25C3cuttingtorchheightcontroller,ifthereisanyquality
problem,consumerscancontactourservicecenterorauthorizedoffice,dealers,
agentstogetthecorrespondingproductsand services.
1.3Warning
Tosafeoperation ofthisproduct,and achieve thedesignoftheproductcontrol
accuracy,toavoiddamagetoits,carefullyreadtherelatedwarningand strictly
abideby it.
Installation personmustberelatedindustryorrelatedexperienceoftechnical
personnel.
Youmustbecarefully readthismanualbeforeinstallation.
Toconfirmtheselectedpowersupplyisconsistentwithhisrequirement
specification.
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Youarestrictlybeenprohibitedundertheconditionsofelectricityinstallation or
plugorunplug.
Installation position should asfaraspossibleaway from heatsource.
Controllerenclosuremustbegoodgrounding, orinfluencethecontrollerin work.
Thebecuttingsteelplatemustbein goodgroundingandkeepgoodconnection
withcontrollershell, toensuretheaccuracy oftheheightcontrol.
Pleasecareful carryaway,and pleasedonotintensecollision,vibration,in order
toavoiddamagetotheproduct.
Pleasedonnotdosomethingwithoutauthorization toopencuttingtorchheight
controllerorchangeitsinternalstructure,topreventtheaccidentorfailure.
Note:thecontrollercasingand cutsteelwithoutgoodgrounding,heightcontrol
will notbeabletowork properly.
Withouttheexplicitwrittenpermission touseanyofthisinformation maynotbe
copied, reproducedorcontent, theoffenderswill befullyliabletodamage.
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2.Overview
2.1Technicalfeatures
SF-HC25C3plasma cuttingtorchheightcontrollerisaftermany yearsof
practiceandseveralgenerationsofrelatedproductsintoplay.
Thisproductadoptsthe32-bitarmasthecore, twogroupsofthree digitaltube
display, adoptsdigitalcontrol mode.Donotcontain linearadjustmentdevice
internal,greatly improvingthestability.
Velocity parameterscanbemodified, accordingtotheliftingmechanism with
powersupply and any modification.
Circuitadoptsthetechnology ofthepatch. Thereisnotinternaladjustment
device,full digitalcontroltechnologytoensurethattheproducthashigh
reliability.
Operation simple, twogroupsofdigitaltubedisplay settingarcvoltageandthe
arcpressurerespectively,conciseand straightforward. Settingparameters
operatingintotalofthree knobs.
Interfacesimply andcontrol convenient, itsuitableforall plasma cutting
numericalcontrol system,canalso beusedalone.
Itadoptstheproximity switchinitialalignmentmethod.
PWMoutput, speedadjustableoflevel255, control ofmotorspeedprecise,
severalcurrentsetting, shortcircuitprotection.
Cuttingwiththefunction ofcollision. Whencutlipstouchthesteelplate,the
controllercanquickly cutraisea certain distance, effectiveprotection ofnozzle.
All inputand outputadoptphotoelectricisolation, plasma voltagefeedback using
linearphotoelectricisolated, independentpowersupply,canverygood
compatibility withthepartialpressureofvariousbrandsofimportedplasma
powersupply.
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Itisintegration startingarcsuccessful judgmentfunction,and arcsuccessful
feedback function.
2.2Functionalfeatures
Automaticinitialpositioning
real-timearcvoltagefeedback.
inputlogiclevelcanbesetfreely.
two-speedinitialalignment.
manual, automatic, positioningoftheup and downspeedcanbesetrespectively.
Grade255 lPwmoutput, adjustablespeed, precisecontrol ofmotorspeed,
severalcurrentsetting, shortcircuitprotection.
all inputand outputadoptphotoelectricisolation, plasmavoltagefeedback using
linearphotoelectricisolated, independentpowersupply,canverygood
compatibility withthepartialpressureofvariousbrandsofimportedplasma
powersupply.
integration andarcsuccessful judgmentfunction, and arcsuccessful feedback
function.
Lsetelementslinkingpiece, withoutspecialshieldingbox.Plasma powersupply
onthebackoftheterminalcontrol all meetinthiscontroller, convenient
connection.
all interfacesusingpluggableterminal, don't needwelding.
built-in softwarecalibration pressureratio.
self-learningfunction, usethefool,convenientdebuggingand use.
2.3Main technicalindicators
Powersupply requirements:DC24V +/-10%3A
Suitablemotor:24V withDCmotor
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Drive mode:PWM
Outputcurrent: <2A
Initialalignmentmethod:proximityswitch(normallyopennormallyclosed
throughthejumpercapset)
Highestaccuracy:+/ -1V
Box body size:271X221X70.5
Workingenvironmenttemperature:-10 ~60 ℃
Weight: 2.5Kg
Detection system:Built-in electricsubsection platen(specialedition)
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3.2.1 The interface definition
P1 P2 P3
figure3-2-1
table3-2-1
label
attribute
explain
note
P1 Control
input
CNC systemcontrol input: automatically,
lift, rev arcand success feedback, this
interfaceonthe24 vpowersupply is
isolatedandP1, providedby theCNC.
figure
3-2-2
P2 Input/outpu
t Improve motorandcollisionsignalandlimit
signals. figure
3-2-3
P3 Thepower
input
24 vpowersupply, itspowerconsumption,
improve themotorpower, impactsignals
and limittheinterfacesprovideelectricity.
figure
3-2-4
Thepower
input
Connected
liftingmotor
ConnectCNC
system
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figure3-2-2ConnectCNCsystem
label attribute
explain note
automatic
input CNC output Automatic signal
(M38)
rising input CNC outputrising signal (M14)
falling input CNC outputfalling signal (M16)
Rev arc input CNC output Rev arc Signal (M12)
Successfu
lfeedback
output Rev arcsuccessful feedback
+24V power IO powersupply isprovidedbythe
CNC
24VG power IO powersupply providedbythe
CNC
figure3-2-3Connectingtheliftingmechanism
label attribute explain note
24V- POWER Offer 3lines closeto the
switch power supply
Cannotbeused
forother
equipment
ZERO INPUT Theinitialinputand
proximity -switchpositioning
way
24V+ POWER Offer3linesclosetothe
switchpowersupply
Cannotbeused
forother
equipment
M+ OUTPUT Liftingmotor+
M- OUTPUT Liftingmotor-
UP
limit INPUT UP limit
DOWM
limit INPUT DOWM
limit
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24VG COM the public end of the
limit
switch ,Positioning
Ofthelimitswitchisrecommendedtousenormally opentype.
Theinitialposition switchesisrecommendedtousetypeNPNnormally
open.(see appendix wiringmethods, 23 pages)
Initialposition switchescanalso usetheprotectivecap+ relay mode.
figure3-2-4POWERSUPPLY
label attribute
explain note
24VG input Switchpowersupplyoutput
negativeside Bytheswitch
powersupply
provide
24V+ input Theanodeswitchpowersupply
output
Requirements:switchingpowersupplycapacityisgreaterthan3.5Aabove.
Note:whenusingstarFCNCsystem,thistableallwiringisdirectnumericalcontrol
input/outputinterface,don'tneedtorelayequipmenttransformation.Itisbesttouse
shieldedcable.
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figure3-2-5Connecttheplasmapowersupply
label attribute
explain note
arcout
+ output Connection pointslinking
piece"rev arccontrol" Theoutputfor
relay normally
openoutput
output
arcout
- output Connection pointslinking
piece"rev arccontrol"
plasma
arc + input Connection points
linking piece "partial
pressure output" +
Pointslinking
piecebydefault
Thepartial
pressurethan1:50
plasma
arc - input Connectionpointslinking
piece"partialpressure
output"-
Plasma arc "+"connectthemainloopoftheplasma anode, Plasma arc "-"connect
theprimaryloopoftheoutputoftherectifierdiode.
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4. Parametersshows
4.1 Parametersset
Therearethree commonlyusedparametersand30enhancedparameters:1.Set
voltage.2.Startingarcdelay.3.Locatelatency.Theseparameterscanbedirectlyset
correspondingknobonthepaneltoadjustadjustment.
1, setvoltage,canatanytimeby theknob GIVEN VOLTAGE to adjustthe"height",on
theleftsideofthedigitaltubedisplayvoltagevalueset,theunit:(v),clockwiseto
increase thevoltage,counterclockwisetoreducevoltage.Automaticcuttingaccordingto
theparametersofthecontrolleradjustthedistancebetweenthenozzleandthesteel
plate,makethearcvoltage isalways closertosetthevoltage.Thisparametercanbe
directlyas asetofhighly.Specificsetnumberaccordingtotheselected powersupply
manufacturersprovide technicalparameterSettings.
2, revarclatency, punchtimeshouldbe usedaccordingtotheactualperforatedtime
Settings,differentthicknessofsteelplateanddifferentcurrentwhenthetimeisalso
different. Setbytheknob ARCDELAY ,Clockwisetolengthentheperiodofrevarc,
counterclockwise toreducearcingtime.
3, positioningdelay,initialpositioningtime istheinitialpositioning,cutdown totouch
withsteelplate,afterascendingtothetime requiredfor settingheight.Thetimerequired
fordifferentliftingmechanismtopromoteacertaindistanceisdifferentalso,shouldbe
setaccordingtotheactualsituation.Setbytheknob IHSDELAY ,Clockwiserotationfor
higherpositionheight,counterclockwiseto reducepositioningheight. Thedisplay
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windowabove aftertherotationshowsthatthevalueisabout3seconds.Afterthetimer
isfinished,thearcpressureisshow.
4.2 Parameterspecification
theknob GIVEN VOLTAGE :In theworkingcondition ofparametersetting: when
pressed,enterthemenu cursorswitch;Whenrotating,rotatecounterclockwise
and rotateclockwise.
Press (GIVEN VOLTAGE)button3secondstoentertheparametermenu
withoutanyaction. Theupperdigitaltubedisplaystheparameternumberand
flashes,rotatingthe(GIVEN VOLTAGE)knobcanchangetheparameternumber.
Thenumberis32 withPbeginning,indicatingP01~P32.Thedigitaltubebelow
showsthevalueofthecurrentparameternumber,withamaximum ofthree
digits.Clickthe(GIVEN VOLTAGE)buttontoswitchtothedisplaywindowbelow,
and rotatethesettingofthearcknobtochangetheparametervalue.Save and
exittheparametermenu atp00-001.
For example: modify manualascentspeed(P03)for 99.
1.Press (GIVEN VOLTAGE)buttonfor3secondsand entertheparameter
Settings.ThedisplaywindowdisplaysP01 and flashes,and thenextwindow
shows01.0.
2.Rotate(GIVEN VOLTAGE)knobtoP03 andblink.Thelowerwindow
shows080 (default).
3.Click(GIVEN VOLTAGE)buttontoswitchthecursor,theupperwindowis
alwaysbright, thenextwindowisflashing.
4.Rotate(GIVEN VOLTAGE)knobto099.
5.Click(GIVEN VOLTAGE)buttontoswitchthecursor,theupperwindow
flickerand thewindowisalwaysbright.
6.Rotate(GIVEN VOLTAGE)knobtoP00.
7.Click(GIVEN VOLTAGE)buttontoswitchthecursor,theupperwindowis
alwaysbright, thenextwindowisflashing.
8.Rotate(GIVEN VOLTAGE)knobto001.
9.Press (GIVEN VOLTAGE)buttontosaveand exit.
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Modify multipleparameterstorepeat2, 3, 4, 5stepsandsave themtogether.
Whentheinputlevelsettingerrorcausesthefailuretooperate,press(GIVEN
VOLTAGE)buttontoadd electricitytoentertheparametermenu.
Declaration: parameterP00 canflashingstatusindicatorlighton/off onbehalfof
thecorrespondingstateofinputsignals,suchasrosesaidthelighttonestorise
ontheinputterminalblock behindthesignalislow(connectedwith24G).
Enhancedparameterlist
Above
LED
Below
LED
Setthe
range instruction
P00 0 0-4
0donotsave,1save,2restoreuserdefault,3
restorefactorydefaultvalue,4save asuser
defaultvalue
P01 2.0
0.1-9.9
Unit: V.Accuracyofarcpressureadjustment.
P02 5 1-10 Thesensitivitycoefficient,thegreaterthe
coefficient, thehigherthesensitivity.
P03 80 10-99 Manual(CNC)increasespeed, 0min, 99 Max.
P04 80 10-99 Manual(CNC)dropspeed, 0min, 99 Max.
P05 80 10-99 Automaticrisingspeed,0min, 99 Max.
P06 80 10-99 Automaticdescentspeed, 10 min, 99Max.
P07 80 10-99 Location downspeed, 10 min, 99 Max.
P08 80 10-99 Locatetheupliftspeed, 10 min, 99Max.
P09 50 0-99 Unit: V (V), thearcfeedbackreferencevoltage
P10 0 0-9.9 Unit: second,doublespeedpositioningspeed
droptime.
P11 255 0-255 Unit: volt(V), arcvoltageprotectionvoltage.
P15 0 0-1 Motorforwardand reverseswitching.
P16 0 0-20 Brakingforce.
P17 10 0-10 Unit: seconds,impacttime,0donotusethis
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function.
P18 5 0-2.0 Unit: second,timetointroducearcpressure
delay.
P19 0 0-9.9 Unit: seconds, startingup time,0donotusethis
feature.
P20 0 0-9.9 Unit: seconds,turnoff thearctime,0donotuse
thisfunction.
P21 0 0-9.9 Unit: second,dynamicpunchrisetime,0donot
usethisfeature.
P22 50 30-99 Dynamicpiercingincreasesspeed.
P23 1 0-1 Output2function definition.
P24 128 32-
255
Partialpressureratio calibration,settingrangeof
32~255.
P26 0 0-1 Upperand lowerlimiteffective level,0is
effective,1iseffective.
P27 0 0-1 Thepositioningswitchiseffectivelevel,lowand
effective,1highandeffective.
P28 0 0-1 Therisedropiseffective level,0iseffective,1is
effective.
P29 0 0-1 Cornersignaleffective level,0lowand effective,
1highefficiency.
P30 0 0-1 Arcsignaleffective level,0lowand effective,1
highand effective.
P31 1 0-1 Thearcbeltpositioningmovement,zero
positioningmovement, 1positioningmovement.
Detaileddescription:
P00:0donotsave, 1save, 2restoreuserdefault, 3restorefactory defaultvalue, 4
save asuserdefaultvalue.Whenentering,display6.Inthisinterface,youcan
also viewthestateoftheinputsignal,and use7statusindicatorstorepresent
thestateof7inputs,indicatingthatthecorrespondinginputsignalisconnected
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to24V whenthelightison.
P01:arcpressureadjustmentprecision. Example:thearcpressureadjustment
precision issetto1V,and thearcpressureissettobeless than1Vunderthe
actualarcpressure,so itisnotnecessarytohavetheautomaticheight
adjustment,theunit: V (V), settherangeof0.1V~10V.
P02:thesensitivitycoefficient,thegreaterthecoefficient,thehigherthe
sensitivity.Thesensitivityistoo hightocausethetorchtovibratein abalanced
position. Defaultvalue2, setrange1~10.
P03:manual(key and CNC control)increasespeed, settingrange10~99.
P04:manual(key and CNC control)dropspeed, setrange10~99.
P05:automaticrisingspeed, automatictrackingspeed, settingrangeof10~99.
P06:automaticdescentspeed, automatictrackingspeed,settingrangeof10~99.
P07:locatethespeedofdescent,thespeedofdecreaseafterthearcsignalis
effective,settherangeof10~99.
P08:positioningtherisingspeedand therisingspeedofthearcsignal,setting
therangeof10~99.
P09:thearcsuccess feedbackreferencevoltage,actualarcpressure<(setting
voltage+voltage)oractualarcpressure>(settingvoltage-thisvoltage),unit:V
(V), setrange0~99.
P10:two-speedpositioningspeeddecreasetime,arcsignaltheneffective use
P07 declinein acertain timeafterfallingattherateofhalfP07,until meetsteel
plate,theparameterssuggestthatless thanthetimeofP20,settozerowithout
thisfeature, unit:second, settingrange0~9.9.
P11:arcvoltageprotection voltage.Thevoltageisaddedtothesetvoltageto
preventthearcpressurefrom increasingabruptlyand thecuttingtorchis
reduced, unit:V.Setrange0~255.
P12-- -p14 systemreservation
P15:motorforwardand backwardswitching,whenthemomentofmomentof
cuttingand liftingisinconsistent,itcanchangethedirection ofoperation ofthe
motorby thisparameter, settinga rangeof0~1.
P16:brake,motorinertiabigcansetthisparameterunderthecondition of
properbraking,thedefaultis0,thelargerthevalueofparkingthenasty,this
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SF-HC25C3HeightController
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parameteriscareful, theSettingsmaycauseshock, settherange0to20.
P17:thetimeoftheimpactofthecollision,thetimeofliftingafterthestopstate
cuttingmomentimpactplate,0doesnotusethisfunction,theunit:seconds,the
settingrangeis0~10.
P18:arcrollingintotime,whentheblocktotheplasmapowersourcesignaland
thearcafterwaitingforaperiod oftimetodetectarcpressure,toavoidthe
punchwhenunstablevoltage,canbeunderstoodasrevarcdelay,aspartofthe
unit: second, settingtherangeof0~10.
P19:startup time,preventthepanfrom scrapingtothecuttinggun,when
startingup,youcansetaliftdistance,0donotusethisfunction,theunit:
seconds, setrange0~10.
P20:thetimeofthearcraisinggun,aftercuttingcompletion,raiseadistanceto
preventthescrapinggun,0donotusethisfunction,theunit:seconds,setthe
rangeof0~10.
P21:dynamicperforation risetime,setthistimecanbecutmomentin
perforatedwhileincreasingacertain distance,thenfell totheheightofthe
original,canavoidtheslagsplashingupappropriatelycutmouthadhesion. 0do
notusethisfunction,thespeedofP22 isusedwhenlifting,and P04 speedis
usedwhendescending, unit: seconds, settingrange0~2.
P22:dynamicperforation isrisingfaster,usewithP21 P21iszerothisparameter
meaningless,becausethemotorfordcmotorusedthisspeedisgreaterthanthe
appropriateP04 speed,settherange0to120.
P23:output2function definition,setto0,output2isdefinedastheinitial
location tocompletethefeedbacksignal, settingrange0~1.
P24:partialpressureratio calibration, block and plasma display voltagedifference
from theactualvoltagecanadjusttheparameters,thenumericalincreasethe
block showsthevoltageincrease, and vice, setrange32 ~255.
P26:upperand lowerlimiteffective level,0lowandeffective,1highand
effective,ifnotusedpleasesetto0.
P27:location switcheffectively level, 0iseffective, 1iseffective.
P28:risedowneffective level, 0loweffective, 1higheffective.
P29:cornersignaleffective level,0lowand effective, 1highand effective.
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