stellar labs EC2000 User manual

EC2000
Stellar Industries, Inc.
190 State Street
PO Box 169
Garner, IA 50438
800-321-3741
Fax: [phone]
www.stellarindustries.com
Subject to change without notication.
© 2008 Stellar Industries, Inc. Last Revision: 11/06/08
Safety • Maintenance • Installation • Assembly • Parts
Telescopic Crane
Owner’s Manual

Page 2
Stellar Crane Owner’s Manual
Crane Manual Revisions
Date of Revision Section Revised Description of Revision

Page 3
Stellar Crane Owner’s Manual
Table of Contents
Contents
Crane Manual Revisions.............................................................. 2
Table of Contents......................................................................... 3
Introduction .................................................................................. 5
Crane Specications ................................................................... 6
Chapter 1 - Safety ....................................................................... 7
Chapter 2 - Operation ................................................................ 9
Chapter 3 - Installation ............................................................. 11
Installation Instructions .......................................................... 11
Wiring Schematic - Power Rotation .................................... 12
Wiring Schematic - Manual Rotation .................................. 12
Control Kit Power Rotation - PN 22930 ............................... 13
Decal Kit - PN 18776 .............................................................. 14
Decals of Note ....................................................................... 14
Gear-Bearing Bolt Maintenance ......................................... 15
Torque Data Chart ................................................................ 15
Chapter 4 - Assembly Drawings .............................................. 17
EC2000 Crane (Standard) - PN 17631 ................................. 17
EC2000 Crane (50’ Wire Rope) - PN 33939 ......................... 18
EC2000 Crane (Short Mast) - PN 19146 ............................... 19
EC2000 Crane (Power Rotation) - PN 22601 ...................... 20
EC2000 Crane (Power Rotation Short) - PN 24906 ............. 21
EC2000 Crane (LH Mount) - PN 56658 ................................. 22
Control Kit Power Rotation - PN 22930 ................................ 23
Chapter 5 - Replacement Parts ............................................... 25
Warranty Information................................................................. 26

Page 4
Stellar Crane Owner’s Manual
AN OVERVIEW TO OWNER, OPERATOR AND SERVICE PERSONNEL ABOUT SAFETY
As the owner or employer, it is your responsibility to instruct the operator in the safe opera-
tion of this equipment and to provide the operator with properly maintained equipment.
Failure to read this manual by anyone who will operate, service, or work around this crane
is a misuse of the equipment. Death or serious injury will result from improper use or mainte-
nance of this machine.
Occupational safety is a prime concern of Stellar Industries in the design and production
of this crane. Our goal in writing this manual was the safety of the operator and others who
work around this equipment.
It is your responsibility to know the specic requirements, governmental regulations, pre-
cautions and work hazards that exist in the operation and maintenance of this crane. You
shall make these available and known to all personnel working with and around the equip-
ment, so that all of you will take the necessary and required safety precautions.
FAILURE TO HEED THESE INSTRUCTIONS CAN RESULT IN SERIOUS INJURY OR DEATH.
It is also your responsibility to operate and maintain your crane with caution, skill, and good
judgment. Following the recognized safety procedures will help you avoid accidents.
Modication to any part of his crane can create a safety hazard and therefore shall not
be made without the manufacturer’s written approval. Use only factory approved acces-
sories, options, and parts on this equipment. The rebuilding or remounting of this equipment
requires the mounting procedures and retesting to be in accordance with factory instruc-
tions. Safety covers and devices must remain installed and maintained in proper working
condition. Safety decals must be maintained, be completely legible, and be properly
located. If safety covers, devices, or decals are missing, they must be replaced with the
proper designated Stellar part.
Be capable, careful, and concerned! Make safety your everyday business!
Attention!
According to Federal Law (49 cfr part 571),
each nal-stage manufacturer shall com-
plete the vehicle in such a manner that it
conforms to the standards in effect on the
date of manufacture of the incomplete ve-
hicle, the date of nal completion, or a date
between those two dates. This requirement
shall, however, be superseded by any con-
icting provisions of a standard that applies
by its terms to vehicles manufactured in two
or more stages.
Therefore, the installer of Stellar cranes is
considered one of the manufacturers of
the vehicle. As such a manufacturer, the
installer is responsible for compliance with
all applicable federal and state regulations.
They are required to certify that the vehicle
is in compliance with the Federal Motor Ve-
hicle Safety Standards and other regulations
issued under the National Trafc and Motor
Vehicle Safety Act.
Please reference the Code of Federal
Regulations, title 49 - Transportation, Volume
5 (400-999), for further information, or visit
www.gpoaccess.gov/nara/index.html for
the full text of Code of Federal Regulations.

Page 5
Stellar Crane Owner’s Manual
Introduction
Stellar Cranes are designed to provide safe
and dependable service. With proper use
and maintenance, these cranes will operate
at peak performance for many years.
To promote this longevity, carefully study the
information contained in this manual before
putting the equipment into service. Though
it is not intended to be a training manual for
beginners, this manual should provide solid
guidelines for the safe and proper usage of
the crane.
Once you feel comfortable with the mate-
rial contained in this manual, strive to exer-
cise your knowledge as you safely operate
and maintain the crane. This process is vital
to the proper use of the unit.
A few notes on this manual:
A copy of this manual is provided with every
crane and shall remain with the crane at
all times. Information contained within this
manual does not cover all maintenance,
operating, or repair instructions pertinent to
all possible situations.
Please be aware that some sections of this
manual contain information pertaining to
Stellar manufactured cranes in general and
may or may not apply to your specic mod-
el.
This manual is not binding. Stellar Industries,
Inc. reserves the right to change, at any
time, any or all of the items, components,
and parts deemed necessary for product
improvement or commercial/production
purposes. This right is kept with no require-
ment or obligation for immediate manda-
tory updating of this manual.
In closing:
If more information is required or technical
assistance is needed, or if you feel that any
part of this manual is unclear or incorrect,
please contact the Stellar Customer Service
Department by phone at 800-321-3741 or
email at [email protected].
ATTENTION
Failure to adhere to the instructions could result in property damage or even
serious bodily injury to the operator or others close to the crane.
For Technical Questions, Information, Parts, or Warranty, Call Toll-Free at
800-321-3741
Hours: Monday - Friday, 8:00 am - 5:00 pm CST
Or Email at the following addresses:
Technical Questions, and Information [email protected]
Order Parts [email protected]
Warranty Information [email protected]

Page 6
Stellar Crane Owner’s Manual
Crane Rating: 6500 ft-lbs (.899 ton-meters)
Standard Boom Length: 4’ (1.219 m) from CL of Crane
Boom Extension: 1st Position: Manual 18” (45.7 cm)
2nd Position: Manual 18” (45.7 cm)
Maximum Horizontal Reach: 7’ (2.13 m) from CL of Crane
Maximum Vertical Lift (from crane base): 10’9” (3.28 m)
Boom Elevation: 0 to +21 to +56 degrees
Winch Specication
Rope Diameter: 3/16” (.476 cm)
Line Pull Speed: 20 ft/min (6.10 m)
Max. Single Part Line: 1800 lbs (816 kg)
Max. Double Part Line: 2000 lbs (905 kg)
Manual Rotation: 340˚ Manual
Power Rotation: 314˚ Power
Lifting Capacities: 1580 lbs @ 4’ (715 kg @ 1.219 m)
1190 lbs @ 5’6” (540 kg @ 1.676 m)
930 lbs @ 7’ (420 kg @ 2.13 m)
Stowed Height: 60” (152.4 cm)
Crane Only: 30” (76.2 cm) - Short Mast
Mounting Space Required: 12” x 12” (30.5 cm x 30.5 cm
Approximate Shipping Weight: 275 lbs (124.7 kg)
230 lbs (104.3 kg) - Short Mast
300 lbs (136.1 kg) - Power Rotation
Weight of load handling devices are
part of the load lifted and must be
deducted from the capacity.
Maximum 1 - part line capacity is
1800lbs (816kg). For greater loads,
use 2 - part line.
Reach in Feet/Meters
Capacity in Pounds/Kilograms
1565lbs
710kg
1985lbs
900kg
2000lbs
905kg
1190lbs
540kg
1580lbs
715kg
930lbs
420kg
1430lbs
650kg
1075lbs
490kg
860lbs
390kg
6’
1.83 M
0’
0’
7’
2.13 M
8’
2.44 M
9’
2.74 M
10’
3.05 M
11’
3.35 M
1’
.305 M
2’
.610 M
3’
.914 M
4’
1.22 M
5’
1.52 M
6’
1.83 M
7’
2.13 M
Crane Specications

Page 7
Stellar Crane Owner’s Manual
Chapter 1 - Safety
Please Read the Following Carefully! This
portion of the manual contains information
regarding all Stellar manufactured cranes.
Some items contained within this chapter
may not apply to your specic equipment.
Safety should be the number one thought
on every operator’s mind. Three factors
should exist for safe operation: a qualied
operator, well-maintained equipment, and
the proper use of this equipment. The fol-
lowing information should be read and un-
derstood completely by everyone working
with or near the crane before putting the
unit into operation.
Please take note that Stellar Industries, Inc.
is not liable for accidents incurred by the
crane because of non-fulllment from the
operator’s side of current rules, laws, and
regulations.
GENERAL
It is the responsibility of the owner to instruct
the operator in the safe operation of your
equipment and to provide the operator with
properly maintained equipment.
Trainees or untrained persons shall be under
the direct supervision of qualied persons.
Do not operate equipment under the ad-
verse inuence of alcohol, drugs, or medica-
tion.
PERSONAL SAFETY
Keep clear of all moving parts.
Always wear the prescribed personal safety
devices.
Always wear approved accident-prevention
clothing such as: protective helmets, anti-
slip shoes with steel toes, protective gloves,
anti-noise headphones, protective glasses,
and reective jackets with breathing ap-
paratus. Consult your employer regarding
current safety regulations and accident-pre-
vention equipment.
Do not wear rings, wristwatch, jewelry, loose-
tting or hanging clothing such as ties, torn
garments, scarves, unbuttoned jackets or
unzipped overalls, which could get caught
up in the moving parts of the crane.
Keep a rst-aid box and a re extinguisher
readily available on the truck. Regularly
check to make sure the re extinguisher is
fully charged and the rst-aid kit is stocked.
Do not use controls and hoses as handholds.
These parts move and cannot provide sta-
ble support.
Never allow anyone to ride the crane hook
or load.
MAINTENANCE SAFETY
Never modify or alter any of the equipment,
whether mechanical, electrical, or hydrau-
lic, without explicit approval from Stellar
Industries.
Do not perform any maintenance or repair
work on the crane unless authorized and
trained to do so.
Failure to correctly plumb and wire the
crane can cause a malfunction and dam-
age to the crane and/or operator.
Decals are considered safety equipment.
They must be maintained, as would other
safety devices. Do not remove any Decals.
Replace any Decals that are missing, dam-
aged, or not legible.
The safety instruction plates, notices, load
charts and any other sticker applied to the
crane or service body must be kept legible

Page 8
Stellar Crane Owner’s Manual
and in good condition. If necessary, re-
place them.
STABILITY
Know the crane components and their ca-
pabilities and limitations. Overloading the
crane may result in serious injury to self and
others, and damage to the equipment and
immediate surroundings.
Never exceed manufacturer’s load ratings.
These ratings are based on the machine’s
hydraulic, mechanical, and structural design
rather than stability.
The supporting surface under the service
truck must be able to support the weight of
the machine and its load.
Set the parking brake and disengage the
drive axle before attempting a lift.
LOAD SAFETY
Operate the crane in compliance with
the load capacity chart at all times. Know
the weight of the load being lifted. Do not
rely on the overload device to determine
maximum rated loads. If the crane is pick-
ing more than the maximum rated load, the
overlord protection device may be mal-
functioning. Discontinue use immediately
and contact Stellar Customer Service for
support.
Never use a sling bar or anything larger than
the hook throat that could prevent the hook
latch from closing. This would negate the
safety feature.
Do not apply side loads to the booms.
Do not leave a crane load suspended or
unattended.
Do not walk under suspended loads.
Do not position any load over a person nor
should any person be permitted to place
him or herself under a load.
Do not use the boom or the winch to drag a
load.
Do not use the crane boom to push down-
ward onto anything.
ELECTROCUTION
Allow extra space for swaying power lines in
windy conditions.
Keep a minimum of ten feet between any
portion of the crane and an electrical line.
Add an additional 12” for every additional
30,000 Volts or less.
Remember - Death or serious injury can oc-
cur when working near power lines or during
electrical storms.
Use a signal person when operating near
electrical sources.
ENVIRONMENT
Do not operate the crane during electrical
storms.
In dusty work areas, every effort must be tak-
en to keep dust and sand out of the moving
parts of the machinery.
In high humidity work areas, keep parts as
dry as possible and well lubricated.

Page 9
Stellar Crane Owner’s Manual
Chapter 2 - Operation
This chapter contains information regarding
the operation of Stellar manufactured tele-
scopic cranes. Please study the following
pages to ensure your familiarity with the op-
eration process. This understanding is vital to
the safe and efcient operation of the crane.
Job-Site Set-Up
Thoroughly plan the lift before positioning the
vehicle. Consider the following:
1. The vehicle should be positioned in an
area free from overhead obstructions to
eliminate the need for repositioning.
2. Position the vehicle so that it is impossible
for any portion of the equipment to come
within the minimum required safe distance of
any power line. Maintain a clearance of at
least 10 feet between any part of the crane,
load line, or load, and any electrical line or
apparatus carrying up to 50,000 volts. One
foot additional clearance is required for ev-
ery additional 30,000 volts or less. Remember
to allow for winds that cause power lines to
sway. It is recommended that a signal per-
son be used when the vehicle is set-up near
power lines.
Crane Controls
1. Be familiar with the sequence and opera-
tion of the crane controls.
2. Each individual crane function should
have control function decals. Replace them
immediately if they are missing or illegible.
3. Keep hands, feet, and control levers free
from mud, grease, and oil.
4. Be familiar with the remote control and
how it operates before attempting to lift a
load.
5. Be prepared before beginning operation
of the crane:
• All protective guards must be in place.
• Be aware of the surroundings: low
branches, power lines, unstable ground.
• Be sure all safety devices provided are in
place and in good operating condition.
• Be prepared for all situations. Keep re
extinguisher and rst aid kit near.
• Be sure all regular maintenance has been
performed.
• Visually inspect all aspects of the crane
for physical damage.
ATTENTION
Stellar Industries, Inc. is not liable
for accidents incurred by the
crane because of the operator’s
non-fulllment of current rules,
laws and regulations.
Power Rotation Remote Manual Rotation Remote
Basic Operation
1. Turn on power to crane. The
power switch will be located on
the crane or in the cab.
2. Operate crane as desired us-
ing the appropriate remote.
3. Stow the crane when nished.
4. Power down crane.

Page 10
Stellar Crane Owner’s Manual

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Stellar Crane Owner’s Manual
Chapter 3 - Installation
Installation Instructions
Installation Instructions:
Prepare Platform For Crane Installation (Not Sup-
plied)
1. When designing the platform, maintain a
proper clearance for the crane mounting and
operation.
2. The platform must be strong enough to sup-
port the crane and rated load.
3. Platform/crane support minimum require-
ments: Top plate should be made from 0.50”
grade 50 plate. The structure should be sup-
ported by 4 x 4 x 3/16 tubing.
Mounting Instructions:
1. Lower the crane onto the mounting platform.
2. Mount the crane using 5/8” grade 8 bolts, at
washers, and nyloc nuts.
3. Connect power (+12V) and ground wires per
winch manufacturer’s specications. Power
Rotation: Route 4 ga. wires (not included) from
junction box to power (+12V) and ground.
Recommended: Use solenoid and a toggle
switch to power the crane.
4. Operate the crane for several cycles.
10.25
10.50
Mounting Hole Diagram
Item No. Part No. Description Qty.
1 D1034 CAP SCR 0.63-11 X 3.00 HHGR8 ZY 4
2 C5902WASHER 0.63 FLAT GR8 8
3 2826 NUT 0.63-11 HH NYLOC 4
10.25”
10.25”

Page 12
Stellar Crane Owner’s Manual
Wiring Schematic - Power Rotation
E-Brake
Ground
Ground Stud
Ec2k Mast
Battery -
Battery
Ignition
Switch
E-Brake
Ground
Ground Stud
Ec2kM ast
W inch M otor-
W inch M otor+
Battery-
Battery+
Ignition
Switch
Wiring Schematic - Manual Rotation
Control Box
Ignition
On/Off
Switch
(PN C4815)
E-Brake
Ground
Ground Stud
EC2K Mast
Battery +
Battery -
Ignition
E-Brake
Ground
Battery -
Battery +
Ground Stud
EC2K Mast
Winch Motor -
Winch Motor +
Solid State Solonoid PN 39687
Relay PN C6072
Solid State Solonoid PN 39687
Relay PN C6072
On/Off
Switch
(PN C4815)

Page 13
Stellar Crane Owner’s Manual
Control Kit Power Rotation - PN 22930
3,4,5
RO TATION
M OTOR
BLACK
RED
CUT W INCH CABLETO
6.5',W ITH 6"OF W IRE
INSIDEOF BOX
2
GROUND
POW ER ROTATION
CW
RELAY
FRONT
VIEW
POW ER
ROTATION
AUX
BREAKER
POW ER
12V
BAT
GD
RT
LT
SA
TM
BLK
GRN
ROTATION
CCW
RELAY
W IN CH
DOW N
UP
Rotation
ITEM PART NO. DESCRIPTION QTY
01 28834 WIRE HARNESS 1
02 22932 HANDLE ASM 2 FCTN EC2K POWER 1
03 9751 CONNECT 2 PIN SHROUD PACKARD 1
04 11359 CABLE SEAL 14-16 PACKARD 39001 2
05 13564 CONTACT M TERM SHROUD 12 32038 2
Rotation
Motor
Black
Red
3,4,5
Ground
Power
Breaker
Power
12V
Power
Rotation
Black
Green
Front
View
Bat
Aux GD
TM LT
SA RT
Cut winch cable to
6.5’ with 6” of wire
inside of box.
Rotation
CCW
Relay
Rotation
CW
Relay

Page 14
Stellar Crane Owner’s Manual
Decals of Note
DANGER
• Main safe clearances from electrical lines. This crane
does not provide protection from contact with or proximity to
an electrically charged conductor. Allow for boom, electrical
line and load line swaying.
• Maintain a clearance of at least 10 feet between any part of
the crane, load line or load and any electrical line carrying
up to 50,000 volts.
• One foot additional clearance is required for every additional
30,000 volts or less.
ELECTROCUTION HAZARD
THIS CRANE IS NOT INSULATED
DEATH OR SERIOUS INJURY
WILL RESULT FROM CONTACT
OR INADEQUATE CLEARANCE
6727
STELLAREC2K
Decal Kit - PN 18776
Item Part No. Description QTY
01 18040 DECAL IDENTIFICATION EC2K 2
02 18039 DECAL CAPACITY EC2K 2
03 4214 DECAL CONTACT STELLAR 1
04 6727 DECAL DANGER ELECTROCUTION VERT 1
05 C4540 DECAL DANGER 1
06 4190 DECAL DANGER OPERATION CONDITION 1
07 4189 DECAL DANGER OPERATION RESTRICTION 1
08 C4544 DECAL CAUTION 1
DANGER
FAILURE TO OBEY THE FOLLOWING
WILL RESULT IN
INSTABILITY OR
STRUCTURAL DAMAGE
• Read, understand and follow the equipment
load and work area charts.
• Do not exceed winch or equipment ratings.
• Do not exceed jib load ratings at reduced
boom lengths.
• Weights of accessories attached to the
boom or loadline must be deducted from
the load chart ratings or be added to the
load weight.
4189
DEATH OR SERIOUS INJURY
DANGER
AN UNTRAINED OPERATOR
SUBJECTS HIMSELF AND
OTHERS TO
YOU MUST NOT OPERATE
THIS EQUIPMENT UNLESS
• You have been trained in the safe
operation of this equipment.
• You read, understand and follow the
safety and operating recommendations
contained in the equipment manufacturer’s
manuals, your employer’s work rules and
applicable government regulations.
C4540
DEATH OR SERIOUS INJURY
DANGER
FAILURE TO OBEY THE FOLLOWING
WILL RESULT IN
• Inspect equipment and its operation daily.
• For equipment stability, use only on solid,
level surface with outriggers properly
extended.
• Equipment must be level.
• Operate all controls slowly and smoothly.
• Never operate the equipment with
personnel under boom or load.
• Keep load underboom tip. Do not side
load boom or drag loads.
Avoid free
swinging loads.
• Keep at least 3 wraps of loadline on
winch drum.
• For travel, boom and outriggers must be
in stowed position.
C4544
DEATH OR SERIOUS INJURY
DANGER
FAILURE TO OBEY THE FOLLOWING
WILL RESULT IN
• Follow all recommended inspections and
maintenance practices listed in the equipment
manufacturer’s manuals. If manuals are
missing from this equipment, contact
manufacturer for replacement.
• Do not modify or alter this equipment without
written manufacturers approval. Use only
manufacturer approved attachments or parts
on this equiupment.
• Equipment must be mounted on factory
recommended chassis. If re-mounted or
rebuilt, the equipment must be re-certified.
4190
DEATH OR SERIOUS INJURY

Page 15
Stellar Crane Owner’s Manual
Anytime a gear-bearing bolt is removed, it must be replaced with a new bolt of the identi-
cal grade and size. Once a bolt has been torqued to 75% of its proof load and then re-
moved, the torque coefcient may no longer be the same as when the bolt was new thus
giving indeterminate damp loads after torquing.
Size Bolt DIA Plain Plated Plain Plated Plated
(DIA-TPI) (Inches) (Ft-Lbs) (Ft-Lbs) (Ft-Lbs) (Ft-Lbs) (Ft-Lbs)
5/16-18 0.3125 17 13 25 18 22
3/8-16 0.3750 31 23 44 33 39
7/16-14 0.4375 49 37 70 52 63
1/2-13 0.5000 75 57 105 80 96
9/16-120.5625 110 82 155 115 139
5/8-11 0.6250 150 115 220 160 192
3/4-10 0.7500 265 200 375 280 340
7/8-9 0.8750 395 295 605 455 549
1-8 1.000 590 445 910 680 823
1 1/8-7 1.1250 795 595 1290 965 1167
1 1/4-7 1.2500 1120 840 1815 1360 1646
1 3/8-6 1.3750 1470 110 2380 1780 2158
1 1/2-6 1.500 1950 1460 3160 2370 2865
When using the torque data in the charts above, the following rules should be observed:
1. Bolt manufacturer’s particular specications should be consulted when provided.
2. Flat washers of equal strength must be used.
3. All torque measurements are given in foot-pounds. To convert to inch-pounds, multiply
by 12.
4. Torque values specied are for bolts with residual oils or no special lubricants applied. If
special lubricants of high stress ability, such as Never-Seez compound graphite and oil,
molybdenum disulphite, colloidal copper or white lead are applied, multiply the torque
values in the charts by the factor .90. The use of Loctite does not affect the torque values
listed above.
5. Torque values for socket-head capscrews are the same as for Grade 8 capscrews.
Gear-Bearing Bolt Maintenance
Torque Data Chart
Grade 5 Grade 8 Grade 9

Page 16
Stellar Crane Owner’s Manual

Page 17
Stellar Crane Owner’s Manual
Chapter 4 - Assembly Drawings
EC2000 Crane (Standard) - PN 17631
#40365 ON BACK SIDE
1
26
27
5
7
6
8
12
9
10
2
18
17
25
24
23
2221
11
16
15
28
15
13
14
19
16
20
3
4
30
31
22 32
33
43
34
15
35
Ship Loose
36
37
38
29
39
41
Mounting Hardware
42
40
USE COMPOUND
11
.YTQNOITPIRCSEDTRAPMETI
1K2CEESAB396931
1K2CETSAMCP006712
1K2CEMOOBNIAM196933
1K2CEMOOBTXE096934
5 18069 BEARING RADIAL BALL 6" BRB6217-2RS 1
16104-RIROT"05.2RENNIECAR860816
7 18067 BEARING DRAWN CUP NEEDLE 2.75" TORB-4416 1
8 18475PC BR 1K2CETNEMDLEWEKA
1K2CETNEMDLEWELDNAHCP384819
1K2CEPIRGELDNAH5848101
11 17222 SHEAVE EC2K 5.00 DIA .19R/.75 THK 2
183.2X04HCS57.0EPIPCP1178121
2KCOLBHCTANSK2CEETALPCP5697131
14 18036PC 1K2CEKCOLBHCTANSRECAPS
6COLYNHH11-36.0TUN628251
25RGHH00.2X11-36.0RCSPAC993061
1COLYN8RGHH01-57.0TUN8350C71
18 18712 CAP SCR 0.75-10X7.50 HHGR8 ZY 1
1GNIHCTALTNEMDLEWNIPCP4178191
1K2CETXEPOTSCP5178102
2TALF52.0REHSAW043012
25RGHH57.0X02-52.0RCSPAC974022
.YTQNOITPIRCSEDTRAPMETI
1200300001HCNIW4778132
28RGTALF83.0REHSAW3536C42
28RGHH52.1X61-83.0RCSPAC6753152
1TALF83.0REHSAW643062
15RGHH00.1X61-83.0RCSPAC153072
1TF04CAG91X761/3EPORERIW3778182
1HCNYL65.1X91.0NIP357592
30 18778 PIN HITCH 0.75X6.25 W\ LANYARD 1
31 18777 PIN HITCH 0.63X4.00 W\ LANYARD 1
1KCOL52.0REHSAW125023
1NOT3-ENARCKOOH8106C33
34 D1034 CAP SCR 0.63-11 X 3.00 HHGR8 ZY 4
35 C5902 WASHER 0.63 SAE FLAT YELLOW GR8 8
15RGHH57.1X81-13.0RCSPAC784063
37 19374PC 1K2CEPITMOOBRECAPS
1COLYNHH81-13.0TUN243083
39 39687 SOLENOID SOLID STATE SSC 10-100 1
40 37751 BOOT TERML SOLENOID SOLID TB-22-2 2
4CNIZTALFEAS01#REHSAW8710D14
4SSDHNTB83.0X42-01#WERCS4630424
43 C0078 HOSE CLAMP #8 RUBBER COATED 2
PN 17631

Page 18
Stellar Crane Owner’s Manual
EC2000 Crane (50’ Wire Rope) - PN 33939
11
1
26
27
5
7
6
8
12
9
10
2
18
17
25
24
23
22
21
11
16
15
28
15
13
14
19
16
20
3
4
30
31
22
33
21
34
32
35
15
36
Ship Loose
37
38
39
29
40
42
43
41
Mounting Hardware
#40365 ON BACK SIDE
USE COMPOUND
13
.YTQNOITPIRCSEDTRAPMETI .YTQNOITPIRCSEDTRAPMETI
1K2CEESAB396931
1K2CETSAMCP006712
1K2CEMOOBNIAM196933
1K2CEMOOBTXE096934
5 18069 BEARING RADIAL BALL 6" BRB6217-2RS 1
16104-RIROT"05.2RENNIECAR860816
7 18067 BEARING DRAWN CUP NEEDLE 2.75" TORB-4416 1
8 18475PC BR 1K2CETNEMDLEWEKA
1K2CETNEMDLEWELDNAHCP384819
1K2CEPIRGELDNAH5848101
11 17222 SHEAVE EC2K 5.00 DIA .19R/.75 THK 2
183.2X04HCS57.0EPIPCP1178121
2KCOLBHCTANSK2CEETALPCP5697131
14 18036PC 1K2CEKCOLBHCTANSRECAPS
6COLYNHH11-36.0TUN628251
25RGHH00.2X11-36.0RCSPAC993061
1COLYN8RGHH01-57.0TUN8350C71
18 18712 CAP SCR 0.75-10X7.50 HHGR8 ZY 1
1GNIHCTALTNEMDLEWNIPCP4178191
1K2CETXEPOTSCP5178102
2TALF52.0REHSAW043012
25RGHH57.0X02-52.0RCSPAC974022
1200300001HCNIW4778132
28RGTALF83.0REHSAW3536C42
28RGHH52.1X61-83.0RCSPAC6753152
1TALF83.0REHSAW643062
15RGHH00.1X61-83.0RCSPAC153072
28 33940 WIRE ROPE 3/16 7X19 IWRC-XIP 50 FT 1
1HCNYL65.1X91.0NIP357592
30 18778 PIN HITCH 0.75X6.25 W\ LANYARD 1
31 18777 PIN HITCH 0.63X4.00 W\ LANYARD 1
32 C5946 HOSE CLAMP #8 RUBBER COATED 2
1KCOL52.0REHSAW125033
1NOT3-ENARCKOOH8106C43
35 D1034 CAP SCR 0.63-11 X 3.00 HHGR8 ZY 4
36 C5902 WASHER 0.63 SAE FLAT YELLOW GR8 8
15RGHH57.1X81-13.0RCSPAC784073
38 19374PC 1K2CEPITMOOBRECAPS
1COLYNHH81-13.0TUN243093
40 39687 SOLENOID SOLID STATE SSC 10-100 1
41 37751 BOOT TERML SOLENOID SOLID TB-22-2 2
4CNIZTALFEAS01#REHSAW8710D24
4SSDHNTB83.0X42-01#WERCS4630434

Page 19
Stellar Crane Owner’s Manual
EC2000 Crane (Short Mast) - PN 19146
MOUNTING HARDWARE
38
1
26
27
5
7
6
8
12
9
10
2
18
17
25
24
23
22
21
11
16
15
28
15
29
13
14
19
16
20
3
4
30
31
33
34
42
32
35
41
15
36
SHIP LOOSE
21
39
22
37
40
43
USE COMPOUND
#40365 ON BACK SIDE
.YTQNOITPIRCSEDTRAPMETI .YTQNOITPIRCSEDTRAPMETI
1TROHSK2CEESAB307931
1K2CETSAMCP006712
1K2CEMOOBNIAM196933
1K2CEMOOBTXE096934
5 18069 BEARING RADIAL BALL 6" BRB6217-2RS 1
16104-RIROT"05.2RENNIECAR860816
7 18067 BEARING DRAWN CUP NEEDLE 2.75" TORB-4416 1
8 18475PC BR 1K2CETNEMDLEWEKA
1K2CETNEMDLEWELDNAHCP384819
1K2CEPIRGELDNAH5848101
11 17222 SHEAVE EC2K 5.00 DIA .19R/.75 THK 2
183.2X04HCS57.0EPIPCP1178121
2KCOLBHCTANSK2CEETALPCP5697131
14 18036PC 1K2CEKCOLBHCTANSRECAPS
6COLYNHH11-36.0TUN628251
25RGHH00.2X11-36.0RCSPAC993061
1COLYNHH01-57.0TUN828271
18 18712 CAP SCR 0.75-10X7.50 HHGR8 ZY 1
1GNIHCTALTNEMDLEWNIPCP4178191
1K2CETXEPOTSCP5178102
2TALF52.0REHSAW043012
25RGHH57.0X02-52.0RCSPAC974022
1200300001HCNIW4778132
28RGTALF83.0REHSAW3536C42
28RGHH52.1X61-83.0RCSPAC6753152
1TALF83.0REHSAW643062
15RGHH00.1X61-83.0RCSPAC153072
1TF04CAG91X761/3EPORERIW3778182
1HCNYL65.1X91.0NIP357592
30 18778 PIN HITCH 0.75X6.25 W\ LANYARD 1
31 18777 PIN HITCH 0.63X4.00 W\ LANYARD 1
15RGHH57.1X81-13.0RCSPAC784023
1COLYNHH81-13.0TUN243033
34 19374PC 1K2CEPITMOOBRECAPS
35 D1034 CAP SCR 0.63-11 X 3.00 HHGR8 ZY 4
36 C5902 WASHER 0.63 SAE FLAT YELLOW GR8 8
1NOT3-ENARCKOOH8106C73
38 C5946 HOSE CLAMP #8 RUBBER COATED 2
1KCOL52.0REHSAW125093
40 39687 SOLENOID SOLID STATE SSC 10-100 1
41 37751 BOOT TERML SOLENOID SOLID TB-22-2 2
4SSDHNTB83.0X42-01#WERCS4630424
4CNIZTALFEAS01#REHSAW8710D34
PN 19146

Page 20
Stellar Crane Owner’s Manual
EC2000 Crane (Power Rotation) - PN 22601
?
38
#40365 ON BACK SIDE 1
31
17
32
14
33
34
17
18
2
11
10
18
17
16
15
14
5
9
8
19
8
20
6
7
12
9
13
3
4
21
22
15
24
14
25
26
27
Ship Loose
28
29
30
35
36
14
33
37
8
40
39
Mounting Hardware
USE COMPOUND
23
.YTQNOITPIRCSEDTRAPMETI .YTQNOITPIRCSEDTRAPMETI
1REWOPK2CEESAB886931
2 22608PC MAST EC2K POWER ROTATION 1
1K2CEMOOBNIAM196933
1K2CEMOOBTXE096934
5 17222 SHEAVE EC2K 5.00 DIA .19R/.75 THK 2
6 17965PC PLATE EC2K SNATCH BLOCK 2
7 18036PC SPACER SNATCH BLOCK EC2K 1
8 2826 NUT 0.63-11 HH NYLOC 6
9 0399 CAP SCR 0.63-11X2.00 HHGR5 2
10 C0538 NUT 0.75-10 HHGR8 NYLOC 1
11 18712 CAP SCR 0.75-10X7.50 HHGR8 ZY 1
12 18714PC PIN WELDMENT LATCHING 1
1K2CETXEPOTSCP5178131
9TALF52.0REHSAW043041
15 0479 CAP SCR 0.25-20X0.75 HHGR5 2
1200300001HCNIW4778161
17 C6353 WASHER 0.38 FLAT GR8 20
18 13576 CAP SCR 0.38-16X1.25 HHGR8 10
19 18773 WIRE ROPE 3/16 7X19 GAC 40FT 1
1HCNYL65.1X91.0NIP357502
21 18778 PIN HITCH 0.75X6.25 W\ LANYARD 1
22 18777 PIN HITCH 0.63X4.00 W\ LANYARD 1
1LYNIVKLB05.0PMALC1800C32
1KCOL52.0REHSAW125042
1NOT3-ENARCKOOH8106C52
26 D1034 CAP SCR 0.63-11 X 3.00 HHGR8 ZY 4
27 C5902 WASHER 0.63 SAE FLAT YELLOW GR8 8
28 0487 CAP SCR 0.31-18X1.75 HHGR5 1
29 19374PC SPACER BOOM TIP EC2K 1
30 0342 NUT 0.31-18 HH NYLOC 1
31 22924 CAP SCR 0.38-16X2.25 HHGR8 10
1K2CEBTTDRAUGCP6162223
33 0478 CAP SCR 0.25-20X0.50 HHGR5 7
34 22612 BEARING HOUSING SD14511S 1
35 22613 BEARING GEAR SY7B0101N-10-B 1
36 22930PC CONTROL KIT EC2K POWER 1
37 39687 SOLENOID SOLID STATE SSC 10-100 1
38 37751 BOOT TERML SOLENOID SOLID TB-22-2 2
39 40364 SCREW #10-24X0.38 BTNHD SS 4
40 D0178 WASHER #10 SAE FLAT ZINC 4
PN 22601