StepperOnline BLD-AC750S User manual

User Manual
BLD-AC750S
BLDC DRIVERS
750W High Voltage Brushless Driver
Manual 1.6-0213
Read the operating instructions carefully before putting the driver into operation
with power

BLD-AC750S Brushless Driver
1
Summary
BLD-AC750S BLDC motor driver is suitable for BLDC motor with the power under 750W. The
driver adopts the latest high performance digital logic chips specialized for brushless motors. It
uses a new type of PWM technology that enable the motor running high speed, small vibration,
l ow no i s e , good stability and high reliability.
1. Product Characteristic
System Characteristic:
Input Voltage: 110/220VAC, 50/60Hz,
Continuous Output current: 3.5A (AC), suitable for ≤750W motor
Max. Output current: 7A (AC)
Working temp.: 0~+45°C Storage temp.: -20~+85°C
Working & storage humidity: <85% (no frosting)
Structure: wall-mountable type
Basic Characteristic
Cooling: Radiator
Control terminals: Isolation
Work mode: speed open loop, speed closed loop, external interface control, panel manual control,
sense mode, no sense mode, external analog voltage speed regulation, external PWM signal
speed regulation, speed display, current effective value display, maintenance m od e .
Pro tecti on : over-current, over-voltage, under-voltage, over-heat, over speed, under voltage and
control power abnormal.
2 Electrical Specification
Parameters
BLD-AC750S
Input voltage（VAC）
110
220
Continuous Output Current（A）
4.8
Rated Output Power（W）
375
750
Peak Current(A)
6
★★★★★★★★★★★★★★★★★★★★★★★★★★★★★★★★★★★★★★★★
* Do not measuring or touch any components without housing while operating.
* Should check soleplate or change fuse 1minter later after power off.
* Operating without housing is forbidden.
* Make sure to connect the ground terminal, otherwise the brushless motor will working
unsteadily
* Sudden damage while drives working, our company only affords the service and replace in
the guarantee. Personal injury and motor damage caused by the accident will invalidate the
guarantee.
★★★★★★★★★★★★★★★★★★★★★★★★★★★★★★★★★★★★★★★★

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Mounting Dimension: 166x102x67mm
4. Terminal and Signal
Control Terminal
No.
Terminal Name
D e s c r i p ti on
1
C OM
COM terminal
2
F /R
CW/CCW terminal
3
E N
Stop/Start terminal
4
B K
Brake terminal
5
SV
Analogy signal input terminal
6
PG
Speed output terminal
7
A L M
Alarm output terminal
8
+ 5V
+5V power output terminal
9
Re s e rv e
10
Re s e rv e
Hall Signal Terminal
No.
Name
Description
1
GND
Hall sensor Negative
2
HA
Hall sensor A phase
3
HB
Hall sensor B phase
4
HC
Hall sensor C phase
5
+5V
Hall sensor Positive

BLD-AC750S Brushless Driver
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Motor Connection Terminal
No.
Name
Description
1
U
BLDC winding U phase ( A )
2
V
BLDC winding V phase ( B )
3
W
BLDC winding W phase ( C )
4
FG
GND
Power connection Terminal
No.
N ame
D e s c r i p ti on
1
L 1
220VAC
2
L 2
220VAC
3
FG
GND
4
B1
External resistance release
5
B2
External resistance release
5. Function and Usage
Speed adjust method
This driver provides the user below three-speed control method:
Inner potentiometer speed adjustment: Rotate the potentiometer on the driver panel
counterclockwise, the rotate speed decrease, rotate the potentiometer on the driver panel
clockwise, the rotate speed becomes higher. Please make sure the potentiometer is set in the
minimum state when you use external input mode to adjust the speed.
External input adjustment: Connect the terminals of the external potentiometer to the GND and
+6.25v terminal, connect the regulator terminal to SV, then you can adjust the speed by using an
external potentiometer. It also can achieve speed adjust through other control units (Such as PLC,
SCM, etc) input analog voltage to SV. The acceptance of SV is DC 0V~+5V, and the corresponding
motor rotate speed is 0 to rated speed.
You also can use the external digital signal to adjust speed: apply PWM with 5V amplitude and
1KHz~2KHz Frequency between SV and GND to adjust the speed. the motor rotate speed is
adjusted by the duty radio liner adjustment. At this time, by adjusting the R-SV potentiometer,
SV digital signal amplitude can be 0~1.0 ratio attenuation processing. Generally, adjust R-SV to
1.0, SV input digital signal without attenuation processing.
Motor operate/stop control (EN)
You can control the brushless motor to run or stop by controlling the terminal “EN” and “GND”

BLD-AC750S Brushless Driver
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connecting. The motor will be running when we connect the terminal “EN” to “GND”; when
shut down, the motor will stop naturally, and the stopping time will be decided by the inertia
and load adding on the motor.
Motor rotation direction control ( F/R )
You can control the motor rotation direction by controlling the terminal “F/R” and “GND”
connecting. When connecting terminal “F/R” to terminal “GND”, the motor will run at CCW
(view from motor output side), and when shut down, the motor will run at another direction.
Attention: If you need to change the motor rotation direction, please stop the motor at
first, otherwise the driver shall be caused to damage.
Brake the motor to stop ( BK )
You can break the motor to stop if need. The motor will run when the terminal “ B K” not
connects to “GND”, but if you connect these two terminals, the motor will stop quickly. And the
motor stopping time will be decided by inertia and load adding on the motor.
Attention: If you are not necessary to stop the motor quickly, please DO NOT use this function,
cause it has some electrical and mechanical impact on the motor and driver.
Speed signal output(PG)
The speed pulse output port is 0C, output 30V/10mA max. You can connect with a resistance
(3K ohm ~10K ohm) between signal and input power to get the pulse signal, this port will output
serial pulses which has fixed extent ( it is 50uS). This output pulse from every rotation of the
motor is 3 x N, “N” means the total pole number of the magnet. For example, 2 pair of poles,
means 4 poles motor, 12 pulses per turn, when the motor speed is 500rpm, the pulses out
from the PG is 6000.
Alarm output (ALM)
The alarm output port is 0C, output 30V/10mA max. You can connect a resistance (3K ohm
~10K ohm) with the input power to get the alarm signal. When alarm, this port is connecting
the
GND (Low voltage), and the driver will stop working and keep in alarm status.
Drive failure
Over-voltage or over-current will lead the driver to a protection status, the driver will
automatically stop working, the motor stop and blue light are flashing. As long as you enable

BLD-AC750S Brushless Driver
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terminals to reset (EN and GND disconnected) or power Off, the driver will disarm the alarm.
Please check the motor wiring once this failure occurred.
6. Display and k e yboa r d
Display and Keyboard O p er at i on
Remark:“SET”: ON/OFF (backspace)
“△”: Plus 1
“▽” : Minus 1
“ENT”: Confirm key (call out setting parameter)
6.1 Parameter Setting Sequence
Please insure that the motor is under the stop situation when set the parameter. That is, in
panel mode, the motor is in the stop state or, the motor is enabled to disconnect in external
port mode,
1. In standby condition, press “ENTER” to call out the system parameters, press “ENTER” again, it
will call out the parameter value.
2. Press “△” or “▽” to the parameter number you want. Press “SET” to return to standby mode if
there is no need to change value.
3. Press “ENTER” to show the parameter setting value. Press “SET” to return to standby mode if
there is no need to change value.
4. Press “△” or “▽” to the value demanded.
5. Press “ENTER” to save the changes and press “SET” to return to standby mode.
Note: At setting mode, it will return to speed display interface if there is no press within one minute.
6.2 Working mode
Motor works at two modes. One is the panel mode, another is terminal control. The motor runs
as the setting, display shows the speed of motor. Under the panel mode, Press “SET” to start/stop
the motor, long press “△”or “ ▽ ” to acceleration or deceleration speed, press “ENT” to insure
and know the running speed.

BLD-AC750S Brushless Driver
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P 00X : Operating P a r am e t er
Function
Code
Function Name
Setting Range
Unit
Default value
Change
P000
Control mode
00 External port mode
01 Panel mode
02 External port PWM speed
ajustment
03 RS485
00
P001
Po le
1~99
Pairs
2
⭕
P002
Rated Speed
100~9999
Valid for external port mode
RPM
3000
⭕
P003
Max. c urr e n t
s etti ng
0~255
A
16 corresponds to
7A bus c urr e n t
⭕
P004
Panel runn i ng
sp ee d
0~rated sp ee d
( only valid for panel m od e )
RPM
3000
⭕
P005
Start time
0~255
0.1s
0
⭕
P006
Brake for ce
s etti ng
0~950
Decimal
900
⭕
P007
Open /closed
loop control
00 Open loop
01 Closed loop
01
⭕
P008
Sense/no s e ns e
c on t ro l
00 no sense
01 with sense
01
⭕
P009
Display mode
00 display real-time speed
01 display real-time current
00
P010
Initial speed w / o
sensor s ta r t
0-FFH
Hexade
cimal
03H
Immutable
6.3 Protect mode
While Motor operates abnormality, display shows ERR×
(1) Err-01: stall alarm
(2) Err-02: over current alarm
(3) Err-04: hall fault alarm
(4) Err-08: input under-voltage alarm.
(5) Err-10: input over-voltage alarm
(6) Err-20: peak current alarm
(7) Err-40: temperature alarm
(8) Err-80: power module temperature alarm
6.4 Drives parameter setting:

BLD-AC750S Brushless Driver
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Mark 1:
P013
00: External control port effective EN: low level active FR: low level active BK: low level active
01: External control port effective EN: high level active FR: low level active BK: low level active
02: External control port effective EN: low level active FR: high level active BK: low level active
03: External control port effective EN: high level active FR: high level active BK: low level active
04: External control port effective EN: low level active FR: low level active BK: high level active
05: External control port effective EN: high level active FR: low level active BK: high level active
06: External control port effective EN: low level active FR: high level active BK: high level active
07: External control port effective EN: high level active FR: high level active BK: high level active
08: Internal control port effective EN: ineffective FR: low level BK: ineffective
09: Internal control port effective EN: effective FR: low level BK: ineffective
0A: Internal control port effective EN: ineffective FR: high level BK: ineffective
0B: Internal control port effective EN: effective FR: high level BK: ineffective
0C: Internal control port effective EN: ineffective FR: low level BK: effective
0D: Internal control port effective EN: effective FR: low level BK: effective
0E: Internal control port effective EN: ineffective FR: high level BK: effective
0F: Internal control port effective EN: effective FR: high level BK: effective
P011
Starting torque
0-FFH
Hexade
cimal
10H
Immutable
P012
C urr e n t
a d j us tme n t
0-FFH
Hexade
cimal
2 C H
Immutable
P013
Control mode
0-FH
Hexade
cimal
00
P014
Site address
1-250H
Decim
al
1
P015
Temperature
alarm point
0-FFH
Hexade
cimal
30H
Immutable

BLD-AC750S Brushless Driver
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AC current=display real-time DC current/power factor Q
Mark 2: The system working mode is divided into "speed mode" and "control mode". The
speed mode is defined in P000, and the control mode is defined in P013.
7. System usage
Connect on the wires of the motor and driver (motor winding wires, Hall sensor, and power supply)
strictly as request. It can not achieve the CW and CCW through changing the wires connection like
the asynchronous motor. The motor will run abnormality with the wrong wires connection, like
brushless motor will shake much or heat quickly (the temperature will up to 80 degrees in seconds
to 2 min.), and will damage the motor and driver.
Please run the motor while connecting the power supply, Hall wires and drive power supply. Firstly
set the potentiometer to the minimum, press the start switch, increase the motor potentiometer
a little, the motor should run. If the motor does not run or shaking, maybe did the wrong wires
connection, please recheck the brushless motor wires till the motor running normally.
8. Communication Mode
This communication model is used standard Mod bus protocol, implement national standards GB/T
19582.1 - 2008. It is using RS485 two-wire serial link communication, Physical interface uses two
3.81mm spacing 3 core Phoenix terminals, the serial connection is very convenient. The transmission
mode is RTU, the testing mode is CRC, CRC start word is FFFFH. Data mode is 8-bit asynchronous
serial, 2 stops bit, without an invalid bit, Supports multiple communication rates (see the table of
parameters)
Parameters function supporting: 03H is for multi-register read, 06H is for single register write
Site address:
00: broadcast address
1-250: user address
251-255: special address, users can not use

BLD-AC750S Brushless Driver
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8000: first byte:
EN: when NW=0, 0: external EN low level effective 1: external EN high level effective
No.
address
name
Setting range
Default
unit
00
$8000
First byte: control bit
state
First byte: Bit0: EN
Bit1: FR
00H
Second byte: Hall angle
and motor pole
Bit2: BK
Bit3: NW
Bit4: null
Bit5: SENS
Bit6: HR60
Bit7: KH Second byte:
Bit0-7: poles 1-255
02H
01
$8001
Maximum speed in
analog adjustment
0-65535
3000
RPM
02
$8002
First byte: start torque
second byte: start
speed
1-255
1-255
10H
04H
03
$8003
First byte: accelerate time
second byte: decelerate
time
1-255
0
0
0.1s
04
$8004
First byte: max. current
second byte: temperature
alarm point
38H
30H
05
$8005
External speed setting
0-65535
2000
RPM
06
$8006
Brake force
0-1023
1023
07
$8007
First byte: site address
second byte: reserve
1-250
1
0
08-0F
$8008-$800F
Segmental speed
value(invalid)
10-17
$8010-$8017
Reserve
18
$8018
Real speed
19
$8019
First byte: bus voltage
second byte: bus current
1A
$801A
first byte: control port
state
Second: empty
Bit4: SW1
Bit5:: SW2
Bit6:: SW3
1B
$801B
First byte: fault state
Second byte: motor
running state
Bit0: stall
Bit1: over current
Bit2::hall abnormality
Bit3: low bus voltage Bit4: over bus
voltage Bit5: peak current alarm Bit6:
temperature alarm Bit7: reserve
1C
$801C above illegal

BLD-AC750S Brushless Driver
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when NW=1, 0: EN ineffective 1: EN effective
FR: when NW=0, 0: FR low level effective 1: external FR high level effective
when NW=1, 0: FR ineffective 1: FR effective
BK: when NW=0, 0: external BK low level effective 1: external BK high level effective
when NW=1, 0: BK ineffective 1: BK effective
NW: 0: external control effective （EN,FR,BK）1: internal effective
SENS: when SENS=0, the drive is no hall mode, SENS=1, the drive is hall mode
HR60: 0: 120° hall control 1: 60° hall control temporarily not supported
KH: 0: open loop control 1: closed loop control
Example:

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Closed loop without hall 2 pair poles Start 01 06 80 00 09 02 27 9B
Write speed 1000 01 06 80 05 E8 03 BE 0A
Write speed 1500 01 06 80 05 DC 05 28 C8
Stop 01 06 80 00 08 02 26 0B Brake
stop 01 06 80 00 0D 02 25 5B Open loop
with hall 2 pair poles Start 01 06 80 00 A9 02 5F 9B Closed loop
with hall 2 pair poles Start 01 06 80 00 29 02 3E 5B
9. Communication wires connection
RS-485 communication can be carried out by using the RJ45 cable connector
The RJ45 connector pins are defined as follows:
Pin
Function
8
GND
6
A
3
B