STI D40R-SP User manual

Non-Contact RFID Coded Safety Switches
IMPORTANT NOTE:
Read and understand these instructions before installing operating or maintaining this equipment.
The product is designed to be a component of a customized safety oriented control system. It is the responsibility of the user to ensure the correct overall functionality of its systems and
machines. Omron STI, its subsidiaries and affiliates, are not in a position to guarantee all of the characteristics of a given system or product not designed by Omron STI.
APPLICATION:
RFID oded Non- ontact Safety Switches are designed to interlock hinged, sliding or removable guard doors. They are specifically advantageous when:
a) poor guard alignment exists
b) high level anti-tamper is required
c) high hygiene requirements exist e.g. food industry hose down
d) long mechanical life is required (no moving or touching parts)
When used in combination with a Dual hannel Safety ontrol Device, RFID oded Non- ontact Safety Switches can be used to provide protection up to ategory 4 and PLe to ISO13849-1.
OPERATION:
All RFID oded Non- ontact Safety Switches are designed to conform to EN60947-5-3 and be used as directed by ISO14119 and EN ISO12100.
They have coded RFID and magnetic sensing which provides a wide (>10mm) sensing distance and provides a high tolerance to misalignment after sensing. They can operate in extreme
environments of temperature and moisture. The switches are provided factory coded either uniquely (U types) or by a basic code (B types). For U types the individual code numbers are
shown on the reverse of switch / actuator. For B types (basic code) any actuator will operate any switch.
If a Basic B type actuator is to be changed then a re-teach process is needed. Power down – place new actuator to switch – Power up.
IMPORTANT:
Record any RFID codes as required by factory rules or with reference to any risk assessment for the particular application.
The Risk Assessment for the particular application should include the risk of spare actuators. Spare actuators should not be readily available and must be securely controlled.
The safety functions and mechanics must be tested regularly. For applications were infrequent guard access is foreseeable, the system must have a manual function test to detect a possible
accumulation of faults. At least once per month for PLe at3/4 or once per year for PLd at3 (ISO13849-1). Where possible it is recommended that the control system of the machine
demands and monitors these tests, and stops or prevents the machine from starting if the test is not done. (See ISO14119).
INSTALLATION:
Installation of all RFID oded Non- ontact Safety Switches must be in accordance with a risk assessment for the individual application.
The use of a Safety Relay or ontrol Device is required for monitoring RFID oded switches. These devices monitor 2 redundant circuits as per ISO13849-1 for up to PLe / ategory 4
protection.
M4 mounting bolts must be used to fix the switches. Tightening torque for mounting bolts to ensure reliable fixing is 1.0 Nm. Always mount on Non Ferrous materials.
The recommended setting gap is 5mm. The Safety Switch must not be used as a mechanical stop or be adjusted by striking with a hammer.
The actuator must not be allowed to strike the switch. Do not mount adjacent switches or actuators closer than 100mm.
Typical misalignment tolerance after setting is 5mm.
After installation always check each switch function by opening and closing each guard individually in turn and ensuring that the Green LED on the switch and the LEDs on the Safety Relay
are illuminated when the switch is closed and are extinguished when the switch is open. heck that the machine stops and cannot be re-started when each switch is open.
D40R
-
SP
D40R
-
LP
Actuator Operating Directions for optimum performance:
Align actuator and switch using t
he target lines
D40R
-
SP
D40R
-
LP
D40R Operating Instructions
Diagnostics:
LED Green ‘on’ = N 1 and N 2 closed.
MAINTENANCE:
Monthly: heck alignment of actuator and look for signs of mechanical damage to the switch casing.
heck wiring for signs of damage.
heck each switch function by opening and closing each guard individually in turn and ensuring that the Green LED on
the switch and the appropriate LED’s on the ontrol Device are illuminated when the switch is closed and are
extinguished when the switch is open. heck that the machine stops and cannot be re-started when each switch is
open.
WARNINGS:
The Risk Assessment for the particular application should include the risk of spare actuators. Spare actuators should not be readily available and must be securely controlled.
The safety functions and mechanics must be tested regularly. For applications were infrequent guard access is foreseeable, the system must have a manual function test to detect a
possible accumulation of faults. At least once per month for PLe at3/4 or once per year for PLd at3 (ISO13849-1). Where possible it is recommended that the control system of the
machine demands and monitors these tests, and stops or prevents the machine from starting if the test is not done. (See ISO14119).

Non-Contact RFID Coded Safety Switches
Standard Quick onnect (Q )
M12 8 way Male Plug
(on Flying Lead 250mm)
(Pin view from switch)
Flying
Lead
olours
ircuit
(Actuator
present)
Output Types
Solid State
8
Orange
Auxiliary (NO)
24V.dc
200mA.Max.
(minimum internal
resistance 8.5ohms)
5
Brown
Auxiliary (NO)
4
Yellow
N 2
6
Green
N 2
7
Black
N 1
1
White
N 1
2
Red
Supply +24Vdc
+/
-
10%
USE SELV / PELV
3
Blue
Supply 0Vdc
Standards:
ISO14119
EN
60947
-
5
-
3 EN
60204
-
1
ISO
13849
-
1
EN
62061
UL508
Technical
Data:
Dielectric Withstand:
250V.ac
Insulation Resistance:
100 Mohms
Recom
mended setting gap:
5mm
Switching Distance:
Sao
8
mm lose
Sar 20mm Open
Tolerance to Misalignment:
5mm in any direction from 5mm setting gap
Switching frequency:
1.0 Hz maximum
Approach speed:
200mm/m to 1000mm/s
Body material:
Polyester
Temperature Range:
-
25/80
105 for IP/SIP cleaning (temporary)
Enclosure Protection:
IP67 and IP69K
(Q versions IP67 for connector)
able Type:
PV
8 core 6mm O.D.
onductors 0.25 sq.mm.
Mounting Bolts:
2 x M4 Tightening torque 1.0 Nm
Mounting Position:
Any
Safety Integrity Level
SIL3
PFH (1/h)
4.77E
-
10
orresponds to 4.8% of SIL3
PFD
4.18E
-
05
orresponds to 4.2% of SIL3
Proof Test Interval T
1
20a
Performance Level
e
If both channels are used in combination w
ith a
SIL3/PLe control device
ategory
at4
MTTF
d
1100a
Diagnostic overage D
99% (high)
Switch Dimensions (mm)
D40R
-
S
P
Housing and Actuator
D40R
-
LP Housing
and Actuator
Connection example
–
G9SA-301
102711 Dec 17
Characteristic Data acc
ording
to IEC62061 (use
d
as a sub system)
Characteristic Data acc
ording
to
EN ISO13849
-
1
Number of operating days per year:
d
op
= 365d
Number of operating hours per day: hop = 24h
B10d no mechanical parts implemented
When the product is used deviant from these assumptions (different load, operating frequency,
etc.) the values have to be adjusted accordingly.
Connecti
on example
–
G9SB-2002-C
OMRON Scientific Technologies Inc.
www.sti.com/info
Dumbarton ircle, Fremont A 94555 USA
USA: 800.556.6766 anada: 866.986.6766 Mexico and South America: 847.843.7900
All othe
r countries: 510.608.3400
Connection example – G9SP
Information with regard to UL 508:
Type 1 Enclosures. Max.Temp: 50º
Max. Output 24V.dc 100mA. Use lass 2 supply or equivalent.
Original Instructions.
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For all switches the N circuits are closed when the guard is closed and the actuator is present.