New Holland T6040 ELITE User manual

Part number 84276574ANA
1st Edition English
December 2010
SERVICE MANUAL
T6010 / T6020 / T6030 / T6040 /
T6050 / T6060 / T6070
Tractor
Printed!in!U.S.A.
Copyright © 2010 CNH America LLC. All Rights Reserved. New!Holland!is!a!registered!trademark!of!CNH America LLC.
Racine Wisconsin 53404 U.S.A.

SERVICEMANUAL
T6010,T6020,T6030,T6040,T6050,T6060,T6070
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Contents
INTRODUCTION
HYDRAULIC-PNEUMATIC-ELECTRICAL-ELECTRONICSYSTEMSA
PRIMARYHYDRAULICPOWERSYSTEM...............................................A.10.A
PRIMARYHYDRAULICPOWERSYSTEMClosedcentermechanicalremotevalve....A.10.B
PRIMARYHYDRAULICPOWERSYSTEMElectro-hydraulicremotevalve..............A.10.C
PRIMARYHYDRAULICPOWERSYSTEMOpencentermechanicalremotevalve......A.10.D
SECONDARYHYDRAULICPOWERSYSTEM...........................................A.12.A
HYDRAULICCOMMANDSYSTEM.......................................................A.14.A
ELECTRICALPOWERSYSTEM.........................................................A.30.A
ELECTRONICSYSTEM..................................................................A.50.A
FAULTCODES............................................................................A.50.A
ENGINEANDPTOIN....................................................................B
ENGINE...................................................................................B.10.A
FUELANDINJECTIONSYSTEM.........................................................B.20.A
AIRINTAKESYSTEM.....................................................................B.30.A
EXHAUSTSYSTEM.......................................................................B.40.A
ENGINECOOLANTSYSTEM............................................................B.50.A
STARTINGSYSTEM......................................................................B.80.A
TRANSMISSION,DRIVEANDPTOOUT.........................................C
POWERCOUPLINGClutch..............................................................C.10.C
TRANSMISSIONMechanical.............................................................C.20.B
TRANSMISSIONPowerShuttle..........................................................C.20.C
TRANSMISSIONSemi-Powershift.......................................................C.20.D
ADDITIONALREDUCERSCreeper......................................................C.30.C
ADDITIONALREDUCERSOverdrive....................................................C.30.D
REARPTOHydraulic.....................................................................C.40.C
FRONTPTOHydraulic...................................................................C.42.C
AXLES,BRAKESANDSTEERING..................................................D
FRONTAXLE.............................................................................D.10.A
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REARAXLE...............................................................................D.12.A
2WD-4WDSYSTEMHydraulic...........................................................D.14.C
STEERINGHydraulic.....................................................................D.20.C
SERVICEBRAKEHydraulic..............................................................D.30.C
PARKINGBRAKEMechanical............................................................D.32.B
BRAKECONNECTIONHydraulic........................................................D.34.C
SUSPENSIONHydraulic.................................................................D.40.C
WHEELSANDTRACKSWheels.........................................................D.50.C
FRAMEANDCAB.........................................................................E
FRAMEPrimaryframe....................................................................E.10.B
SHIELD....................................................................................E.20.A
USERCONTROLSANDSEAT...........................................................E.32.A
USERPLATFORM........................................................................E.34.A
ENVIRONMENTCONTROLHeating,ventilationandair-conditioning....................E.40.D
HITCHANDWORKINGTOOL........................................................H
HITCHFronthitch.........................................................................H.10.B
HITCHRearhitch.........................................................................H.10.C
HITCHElectronicdraftcontrol............................................................H.10.D
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INTRODUCTION
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Contents
INTRODUCTION
Foreword........................................................................................3
Safetyrules.....................................................................................9
Torque........................................................................................21
ConsumablesLubricationsandCoolants.....................................................25
Capacities.....................................................................................27
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INTRODUCTION
Foreword
TechnicalInformation
Thismanualhasbeenproducedbyanewtechnicalinformationsystem.Thisnewsystemisdesignedtodeliver
technicalinformationelectronicallythroughCD-ROMandinpapermanuals.AcodingsystemcalledICEhasbeen
developedtolinkthetechnicalinformationtootherProductSupportfunctionse.g.Warranty.
Technicalinformationiswrittentosupportthemaintenanceandserviceofthefunctionsorsystemsonacustomers
machine.Whenacustomerhasaconcernonhismachineitisusuallybecauseafunctionorsystemonhismachine
isnotworkingatall,isnotworkingefciently,orisnotrespondingcorrectlytohiscommands.Whenyourefertothe
technicalinformationinthismanualtoresolvethatcustomersconcern,youwillndalltheinformationclassiedusing
thenewICEcoding,accordingtothefunctionsorsystemsonthatmachine.Onceyouhavelocatedthetechnical
informationforthatfunctionorsystemthenyouwillndallthemechanical,electricalorhydraulicdevices,compo-
nents,assembliesandsubassembliesforthatfunctionorsystem.Youwillalsondallthetypesofinformationthat
havebeenwrittenforthatfunctionorsystem,thetechnicaldata(specications),thefunctionaldata(howitworks),
thediagnosticdata(faultcodesandtroubleshooting)andtheservicedata(remove,installadjust,etc.).
ByintegratingthisnewICEcodingintotechnicalinformation,youwillbeabletosearchandretrievejusttheright
pieceoftechnicalinformationyouneedtoresolvethatcustomersconcernonhismachine.Thisismadepossibleby
attaching3categoriestoeachpieceoftechnicalinformationduringtheauthoringprocess.
TherstcategoryistheLocation,thesecondcategoryistheInformationTypeandthethirdcategoryistheProduct:
•LOCATION-isthecomponentorfunctiononthemachine,thatthepieceoftechnicalinformationisgoingto
describee.g.Fueltank.
•INFORMATIONTYPE-isthepieceoftechnicalinformationthathasbeenwrittenforaparticularcomponentor
functiononthemachinee.g.CapacitywouldbeatypeofT echnicalDatathatwoulddescribetheamountoffuel
heldbytheFueltank.
•PRODUCT-isthemodelthatthepieceoftechnicalinformationiswrittenfor.
Everypieceoftechnicalinformationwillhavethose3categoriesattachedtoit.Youwillbeabletouseanycombination
ofthosecategoriestondtherightpieceoftechnicalinformationyouneedtoresolvethatcustomersconcernonhis
machine.
Thatinformationcouldbe:
•thedescriptionofhowtoremovethecylinderhead
•atableofspecicationsforahydraulicpump
•afaultcode
•atroubleshootingtable
•aspecialtool
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INTRODUCTION
HowtoUsethisManual
ThismanualisdividedintoSections.EachSectionisthendividedintoChapters.Contentspagesareincludedatthe
beginningofthemanual,theninsideeverySectionandinsideeveryChapter.AnalphabeticalIndexisincludedatthe
endofaChapter.PagenumberreferencesareincludedforeverypieceoftechnicalinformationlistedintheChapter
ContentsorChapterIndex.
EachChapterisdividedintofourInformationtypes:
•TechnicalData(specications)forallthemechanical,electricalorhydraulicdevices,componentsand,assemblies.
•FunctionalData(howitworks)forallthemechanical,electricalorhydraulicdevices,componentsandassemblies.
•DiagnosticData(faultcodes,electricalandhydraulictroubleshooting)forallthemechanical,electricalorhydraulic
devices,componentsandassemblies.
•Servicedata(removedisassembly,assemble,install)forallthemechanical,electricalorhydraulicdevices,com-
ponentsandassemblies.
Sections
Sectionsaregroupedaccordingtothemainfunctionsorasystemsonthemachine.EachSectionisidentiedby
aletterA,B,Cetc.TheamountofSectionsincludedinthemanualwilldependonthetypeandfunctionofthe
machinethatthemanualiswrittenfor.EachSectionhasaContentspagelistedinalphabetic/numericorder.This
tableillustrateswhichSectionscouldbeincludedinamanualforaparticularproduct.
SECTION
A-DistributionSystems
B-PowerProduction
C-PowerTrain
D-Travelling
E-BodyandStructure
F-FramePositioning
G-T oolPositioning
H-WorkingArm
J-ToolsandCouplers
K-CropProcessing
L-FieldProcessing
PRODUCT
TractorsXXXXXXXX
Vehicleswithworkingarms:backhoes,
excavators,skidsteers,.....
XXXXXXXXX
Combines,forageharvesters,balers,....XXXXXXXXXX
Seeding,planting,oating,spraying
equipment,....
XXXXXXXXX
Mountedequipmentandtools,.....XXXX
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INTRODUCTION
ThismanualcontainstheseSections.ThecontentsofeachSectionareexplainedoverthefollowingpages.
Contents
INTRODUCTION
DISTRIBUTIONSYSTEMSA
POWERPRODUCTIONB
POWERTRAINC
TRAVELLINGD
BODYANDSTRUCTUREE
TOOLPOSITIONINGG
CROPPROCESSINGK
SectionContents
SECTIONA,DISTRIBUTIONSYSTEMS
ThisSectioncoversthemainsystemsthatinteractwithmostofthefunctionsoftheproduct.Itincludesthecentral
partsofthehydraulic,electrical,electronic,pneumatic,lightingandgreaselubricationsystems.Thecomponentsthat
arededicatedtoaspecicfunctionarelistedintheChapterwhereallthetechnicalinformationforthatfunctionis
included.
SECTIONB,POWERPRODUCTION
ThisSectioncoversallthefunctionsrelatedtotheproductionofpowertomovethemachineandtodrivevarious
devices.
SECTIONC,POWERTRAIN
ThisSectioncoversallthefunctionsrelatedtothetransmissionofpowerfromtheenginetotheaxlesandtointernal
orexternaldevicesandadditionalProcessDrivefunctions.
SECTIOND,TRAVELLING
ThisSectioncoversallthefunctionsrelatedtomovingthemachine,includingtracks,wheels,steeringandbraking.It
coversalltheaxlesbothdrivenaxlesandnon-drivenaxles,includinganyaxlesuspension.
SECTIONE,BODYANDSTRUCTURE
ThisSectioncoversallthemainfunctionsandsystemsrelatedtothestructureandbodyofthemachine.Including
theframe,theshields,theoperator’scabandtheplatform.
SECTIONG,TOOLPOSITIONING
ThisSectioncoversallthefunctionsrelatedtothenaland/orautomaticpositioningofthetooloncethetoolisposi-
tionedusingtheWorkingArmorthemachineframe.
SECTIONK,CROPPROCESSING
ThisSectioncoversallthefunctionsrelatedtocropprocessing.
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