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Case JX60 User manual

JX60, JX70, JX80
JX90, JX95
Tractors
Operator’s Manual
6–62550
CAUTION
THIS WARNING SYMBOL POINTS OUT IMPORTANT MESSAGES CONCERNING YOUR
SAFETY. READ THE FOLLOWING SAFETY REGULATIONS CAREFULLY AND FOLLOW
THE RECOMMENDATIONS IN ORDER TO AVOID POTENTIAL HAZARDS AND SERIOUS
OR FATAL ACCIDENTS. SAFEGUARD YOUR HEALTH AND SAFETY AND THAT OF
OTHERS BY ALWAYS TAKING THE UTMOST CARE.
In this Manual and on the decals attached to the trac-
tor, the symbol is accompanied by the following key–
words:
JCAUTION – When the warning is to prevent po-
tential damage to the machine, which could also put
the operator’s safety at risk.
JDANGER – This warning specifically indicates a
potential danger to the user or to any other person di-
rectly involved.
Failure to observe the instructions preceded by the
aforementioned key words (CAUTION and
DANGER) may result in severe or fatal injury to the
persons involved.
Furthermore, this Manual also contains instructions
in italics preceded by the terms NOTE and WARN-
ING, with the following relevance in relation to ma-
chine protection:
JNOTE – Underlines the correct procedure or tech-
nique to be followed by the operator.
JWARNING – Informs the operator of the danger
of damaging the machine if the specified procedure
is not followed.
IMPORTANT WARNINGS
The machine is designed and produced exclusively
for agricultural and forestry use. Any other use may
lead to serious accidents.
All other use will be considered to be contrary to the
use specified by CASE IH, who cannot be held liable
for damage to property or the machine, or for per-
sonal injuries which may result.
Persons who risk improper use will therefore assume
the responsibility for any consequences arising from
such use.
Compliance with the instructions for use, mainten-
ance and repairs described in this Manual, are the
essential preconditions for the use specified by
CASE IH.
The machine must only be used, serviced or repaired
by personnel trained in the relevant working methods
and safety regulations and who have been autho-
rised to work on the machine.
The driver must also observe the rules concerning
general safety and accident prevention, including the
Highway Code when driving on public highways.
Any arbitrary modifications made to this machine will
release CASE IH from any liability resulting from
damage or injury.
CASE IH and all distribution organisations, inclusive
of, but not restricted to, national, regional or local dis-
tributors, cannot be held liable for damage resulting
from the malfunction of parts and/or components not
approved by CASE IH.
Under no circumstances will a guarantee be issued
for products made or sold by CASE IH that are dam-
aged as a result of the malfunction of parts and/or
components not approved by CASE IH.
TRACTOR NOISE LEVEL INFORMATION SHEET
In compliance with DPR no. 212 enclosure 8 section II incorporating directive 77/311/CEE, the
noise levels for tractors fitted with tyres covered by the Use and Maintenance Manual are as specified
below.
TRACTORS WITH ROLL BARS 2/4WD
Maximum noise level
at
Model a
t
driver’s ear dB (A)
Model
30 km/h
(19 mph) 40 km/h
(25 mph)
JX60 85
JX70 85
JX80 86
JX90 85
JX95 84
TRACTORS WITH CABS 2/4WD
Maximum noise level at
driver
’
s ear with cab doors
d
r
i
ver
’
s
ear
w
ith
ca
b d
oors
and windows closed
Model dB (A)
30 km/h
(19 mph) 40 km/h
(25 mph)
JX60 84
JX70 86
JX80 85
JX90 85
JX95 86
TRACTORS WITH CABS 2/4WD
Maximum noise level at
driver
’
s ear with cab doors
d
r
i
ver
’
s
ear
w
ith
ca
b d
oors
and windows open
Model dB (A)
30 km/h
(19 mph) 40 km/h
(25 mph)
JX60 85
JX70 86
JX80 86
JX90 86
JX95 85
WARNING – If the noise level during continu-
ous use reaches or exceeds 85 dB (A), the user
must adopt the precautions.
i
CONTENTS
Page
To the user 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Introduction 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Using this Manual 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Communication for the user 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Important ecological considerations 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tractor identification data 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety regulations 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Guards and safety covers 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety decals 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Symbols 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Controls and instruments 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seat adjustment 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Instrument panel 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Instrument console controls 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operating controls, right–hand side 39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operating controls, left–hand side 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cab 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cab controls 45. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Air conditioning 53. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operating instructions 59. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Before using the tractor 59. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Starting the engine 60. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transmission with range gear – 30 km/h (19 mph) (12F+4R – Synchromesh) 63. . . . . . . . . . . . . . . . . . . . . . . .
Transmission with range gear and shuttle – 30 km/h (19 mph) (12F+12R – Synchro Shuttle) 65. . . . . . . . . . .
Transmission with creeper and shuttle – 30 km/h (19 mph) (20F+12R – Synchro Shuttle) 68. . . . . . . . . . . . . .
Four wheel drive 71. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mechanical differential lock 72. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Field use 75. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power take–off 75. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hydraulic lift 87. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Three–point linkage 92. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Towing equipment 99. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Folding roll bar 105. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Remote control valves 106. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hydraulic trailer brakes (not available in all markets) 108. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ii
Page
Tyres, wheels, tracks, ballast 111. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wheel track adjustment 111. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Steering angle adjustment 116. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tyre maintenance 118. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tyre loading information 119. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inflation pressures 120. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tyre combinations 122. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ballasting 129. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maximum permitted weight 134. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lubrication, maintenance 137. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Introduction 137. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Access for inspection and maintenance 140. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Products and quantities for refilling 141. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lubrication and maintenance table 143. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Flexible maintenance 145. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
When an indicator light illuminates on the dashboard 131. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Every 10 hours of work 149. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Every 50 hours of work 154. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Every 300 hours of work 157. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Every 600 hours of work 163. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Every 900 hours of work 163. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Every 1200 hours or every year 164. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Every 1200 hours of work or every 2 years 166. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General maintenance 171. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tractor storage 173. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical sysyem 174. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Recommendations for bodywork maintenance 181. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Troubleshooting 183. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Specifications and data 191. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Index 205. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TO THE USER
1
JX SERIES 1
TRE0065A
Dealer’s stamp
TO THE USER
2
INTRODUCTION 2
This Use and Maintenance Manual provides informa-
tion, documents and a practical guide for the user with
regard to running–in, use and maintenance of the
tractor.
Read and refer to this Manual carefully, and always
keep it in a convenient place so that you can refer to
it whenever necessary.
This Manual is a part of your tractor. If the tractor is
sold or hired–out, this Manual must be presented to
the new user.
If you have any doubts in the future about tractor use,
contact your CASE IH dealer.
The dealer can provide skilled personnel, original
spare parts and the necessary equipment to carry out
your service requirements.
All the data provided in this Manual is subject to prod-
uct modifications. Weights and measures are to be
considered approximate figures and the illustrations
do not necessarily show tractors with standard fit-
tings.
For precise information on specific tractor models
and versions, please contact your authorised dealer.
The manufacturer is engaged in a continuous pro-
cess of product development and improvement and
therefore reserves the right to change the specifica-
tions, components and prices of the product itself at
any time, without prior notice.
In this Manual, the “left–hand” and “right–hand” parts
of the tractor are as seen from the driver’s seat facing
forward.
All necessary precautions to guarantee the safety of
the operator or bystanders are listed and described
in the «Working safely» section, at the start of the
Manual. Read and follow this information provided
BEFORE using the tractor.
TO THE USER
3
USING THIS MANUAL
In order to find information easily, the Manual is subdivided into single chapters, according to the index. Informa-
tion regarding the tractor is included in the following chapters:
SAFETY NORMS – Working safely.
CONTROLS AND INSTRUMENTS – Location and operation of all controls.
OPERATING INSTRUCTIONS – General information regarding daily use, e.g.: starting and stopping the
tractor, using the gears etc.
FIELD USE – This chapter deals with specific agricultural use e.g.:three point linkage, PTO etc.
TYRES/WHEELS/TRACKS/BALLAST – Various adjustments for agricultural use, e.g.: track variations,
ballast types and use, etc.
TROUBLESHOOTING – This information is used to identify and correct any eventual tractor faults or mal-
functions.
Maintenance operations are divided into two chapters:
LUBRICATION/MAINTENANCE – Maintenance periods.
ELECTRICAL SYSTEM – Electrical system maintenance.
When looking for a specific tractor part use Index at the end of the Manual.
Make sure that the Manual is kept in good condition.
If you want to know more about your tractor ask your CASE IH dealer for ulterior manuals and information. The
Service Manual, Spare Parts Catalogue and Use and Maintenance Manual are also available. Your dealer em-
ploys skilled technicians who are specifically trained to service and maintain your tractor.
TO THE USER
4
COMMUNICATION FOR THE USER
GENERAL GUIDELINES
The tractor is a power and drive–propulsion gener-
ator for normal and traditional use in agriculture and
forestry work. The main tractor functions are: towing,
pushing, transporting, lifting, operating machines or
determined implements.
Do not use the tractor for other purposes than those
described in this Manual.
The tractor is designed and constructed to provide
the best performance economically, safely and is
easy to use in a wide range of working conditions.
Prior to delivery, all machines are carefully inspected
by both the Manufacturer and your local authorised
dealer, to make sure that they reach the user in per-
fect condition. To maintain the tractor in this condition
and ensure trouble–free operation, the routine main-
tenance operations described in the Lubrication/
Maintenance chapter of this Manual must be carried
out at the specified intervals.
SAFETY
Safety precautions for the operator and bystanders
are shown on page 11 to page 17, inclusive. Read the
safety instructions and follow recommendations and
hints before starting to use the tractor.
CAUTION: It is the tractor owner’s responsi-
bility to apply the laws and relevant directives
and all CASE IH instructions with regard to tractor
work and maintenance.
CLEANING THE TRACTOR
Care must be taken when cleaning the tractor, es-
pecially if a pressurised water cleaner is used.
JNever stand too close to the tractor or direct the
water jet on electrical components, seals or intake
openings, etc.
JNever direct jets of cold water at the hot engine or
exhaust. See also “Recommendations for bodywork
maintenance” in section “Lubrication and
Maintenance”.
SPARE PARTS
“Non–original” spare parts have not been tested or
authorised by the Manufacturer. Installment and/or
use of such products may adversely affect the trac-
tor’s design specifications, thereby compromising
operational safety. The manufacturer cannot be held
responsible for any damage resulting from the use of
“non–original” spare parts.
No modifications may be made to the tractor without
written authorisation from the Manufacturer.
WARRANTY
The tractor is guaranteed in accordance with current
legislation in your country and in line with contractual
agreements reached with the dealer at the time of
sale. However, the warranty is no longer valid if the
rules and instructions for the use and maintenance of
the tractor, described in this Manual, are not ob-
served.
The manufacturer must authorize any special fittings
that may be required by the user. Non authorised fit-
tings terminate the tractor warranty conditions.
TO THE USER
5
IMPORTANT ECOLOGICAL CONSIDERATIONS
Soil, air and water are essential elements for agricul-
ture and for life in general. If local legislation does not
control the treatment of certain substances, the pro-
duction of which is necessitated by advanced techno-
logies, products derived from chemical and petroche-
mical products must be used and disposed of
according to the rules of common sense.
The following recommendations may be of help:
JFind out what the relevant legislation in your coun-
try stipulates.
JAsk your suppliers of lubricants, oils, fuels,
antifreeze, detergents, etc. for information on the ef-
fects of these products on humans and the environ-
ment and for instructions concerning their use, stora-
ge and disposal. In many CASE IHs, local agricultural
consultants will be able to provide assistance.
SUGGESTIONS
1. Avoid using unsuitable, pressurised filling sy-
stems or fuel cans when filling tanks, as these may
cause considerable spillage and leakage of liquids.
2. As a general rule, do not allow liquid fuels,
lubricants, acids, solvents, etc., to come into contact
with the skin. The majority of these products contain
substances that are potential health hazards.
3. Modern lubricants contain additives. Do not burn
contaminated fuel oils and/or oils used in conventio-
nal heating systems.
4. Avoid spillage when transferring used engine
cooling liquids, engine and transmission lubricants,
hydraulic oils, brake fluids, etc. Never mix used brake
oil with fuel oil, or fuel oil with lubricants. Store safely
until suitable disposal can be arranged according to
national legislation or local regulations.
5. Modern antifreeze liquids and solutions, e.g.
antifreeze and other additives, must be replaced
every two years. They must not be left to be absorbed
into the ground, but must be collected and disposed
of in a suitable manner.
6. Do not open the air conditioning systems to carry
out work. These systems contain gas that must not
be released into the atmosphere. Contact your dealer
who are equipped with the appropriate equipment
and are authorised to refill the system.
7. Any leakage or defect in the engine cooling or
hydraulic systems must be repaired immediately.
8. Do not increase the pressure in pressurised sy-
stems, as this may cause component parts to burst.
9. When welding, make sure that hoses are properly
protected as sparks or molten material may puncture
or weaken the tubes and sleeves, resulting in leakage
of oil, cooling liquid, etc.
TRACTOR IDENTIFICATION DATA
7
TRACTOR IDENTIFICATION
Serial numbers identify the tractor and its main components. The identification data must be supplied by the
dealer for requests for spare parts or service operations. Identification data is of fundamental importance in the
event of theft of the tractor. The location of the various identification data is shown below.
Frame identification data plate.
Tractor frame number identification data
plate (stamped on the axle support ).
Frame and engine
type identification
data plate.
TRE0063A
TRACTOR IDENTIFICATION DATA
8
Frame and engine type identification data
plate (inside the cab).
Cab identification data plate.
TRE0061A
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