AGCO FENDT 800 Vario SCR Series User manual

Workshop Service Manual
)ENDT 800 Vario SCR (6WDJHE
832 .. 1001-
833 .. 1001-
834 .. 1001-
835 .. 1001-
836 .. 1001-
AGCO GmbH - Johann-Georg-Fendt-Str. 4 D-87616 Marktoberdorf
FENDT is a worldwide brand of AGCO
© AGCO 2013
0DUFK 201
No.;
4146-HQ03
FENDT ;80 ($0(
English

TABLE OF CONTENTS
Overall system/tractor 1
Gearbox 2
Engine 3
Overall system/front axle 4
LS signal generation 5
Vehicle layout 6
Overall system/air conditioning system 7
Cab 8
Power lift/EPC electro-hydraulic control 9
Overall system/compressed air system 10
Electrical system 11
Hydraulic pump installation 12
Hydraulic pipes 13
Overall system/hydraulic equipment 14
Electronics 15
Service 16
.
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3
0000 - Overall system/tractor
Table of contents
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0000 - Overall system/tractor
A General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Technical data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
B Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
D Component position. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
F Setting and calibrating. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 317
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4
0000 - Overall system/tractor
Table of contents
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5
0000 - Overall system/tractor
A - General
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A-General
1 Component overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
2 Notes on documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
3 Safety briefing and measures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
4 Biodegradable hydraulic oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
5 Tightening torques for bolts in Nm (kpm). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
6 Location of rating plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
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6
0000 - Overall system/tractor
A - General
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832 .. 1001-
833 .. 1001-
834 .. 1001-
835 .. 1001-
836 .. 1001-
7
T000265
Version 1
07-11-2007
0000 - Overall system/tractor
A - General
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1 Component overview
0000 Tractor – overall system
1000 Tr a n s m i s s i o n
1005 Transmission control system
1010 Differential gear
1015 Axle drive
1030 Hand brake
1050 Housing
1070 Brake system
1080 Drive train
1090 Emergency actuation
110 0 Clutch actuation
1150 Cardan brake
1170 ML range control
1200 Front PTO
1220 Live PTO
1320 Front wheel drive
1430 Hydrodamp
1432 Hydraulic pump
1470 Transmission lubrication
1490 Pump drive
1530 ML adjustment
1600 Enhanced control actuation valves
1620 Enhanced control actuation pipes
2000 Engine
2010 Cylinder head
2020 Speed setting
2050 Cooling system
2060 Fuel system
2170 Engine brake
2180 Cold-start system
2190 Intercooler
2210 Crankcase
2250 Engine preheater
2312 Lubrication
2710 Injection pump
2712 Injector valves
2714 Governor
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832 .. 1001-
833 .. 1001-
834 .. 1001-
835 .. 1001-
836 .. 1001-
8T000265
Version 1
07-11-2007
0000 - Overall system/tractor
A - General
Crop_this_page
3000 Front axle
3010 Front axle chock
3020 Axle body
3050 Suspension
3060 Suspension valve installation
3070 Suspension piping
3100 Track rod
3120 Steering cylinder
3170 Frame
3180 Cardan shaft
3190 Differential lock actuation
4000 Steering
4070 Steering wheel
4090 Hydraulic steering unit
5000 Vehicle layout
5010 Layout
5030 Driver seat
5050 Towing device
5161 Towing hitch
5200 Cab bearing, suspension
5500 Air conditioning system
5520 Compressor drive
5530 Coolant piping
5550 Evaporator
5560 Condenser
5570 Electrical wiring
8100 Cab
8113 Heater
8114 Ventilation
8117 Windscreen wipers
8121 Cable loom
8600 Power lift
8610 Electro-hydraulic EPC control
8618 External control
8631 Power lift control
8700 Three point linkage
8730 Lifting struts
8740 Support
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832 .. 1001-
833 .. 1001-
834 .. 1001-
835 .. 1001-
836 .. 1001-
9
T000265
Version 1
07-11-2007
0000 - Overall system/tractor
A - General
Crop_this_page
8800 Compressed air system
8810 Air compressor
8820 Brake fittings
8830 Cables
8850 Electric actuation
8890 Air vessel
8900 Front loader
8910 Mounting frame
8915 Hydraulic equipment actuation
8955 3. Hydraulic circuit
8958 Multi coupling
5970 Piping
8990 Lift cylinder
9000 Electrical system
9010 Alternator
9015 Starter lock
9040 Fuses
9050 Battery installation
9060 Starter system
9200 Front power lift
9210 Linkage
9211 External control
9220 Cylinder
9230 Piping
9260 Enhanced power lift control
9280 Frame
9400 Hydraulic pump installation
9410 LS pump
9420 Transmission pump
9430 Steering pump
9500 Hydraulic piping
9510 Basic circuit
9516 Power lift
9525 With oil cooler
9530 Hydraulic trailer brake
9531 Steering
9534 Reverse operation
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832 .. 1001-
833 .. 1001-
834 .. 1001-
835 .. 1001-
836 .. 1001-
10 T000265
Version 1
07-11-2007
0000 - Overall system/tractor
A - General
Crop_this_page
9600 Hydraulic equipment
9605 Hydraulic connections
9610 Central control block (ZSB)
9620 Valve installation
9666 External pressure supply
9690 Auxiliary valves
9700 Electronics
9710 Instrument panel
9715 Terminal
9717 LBS – agricultural bus system
9720 Sensor
9730 Radar sensor
9740 E-box
9750 Transmission actuator unit
9760 Driving switch
9770 Control panel
9780 Engine EDC
9790 Linkage ECU
9900 Service
9920 Special tools
9970 FENDIAS
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