STILLA Bromley 6x12 User manual

STILLA
ASSEMBLY INSTRUCTIONS
‘Bromley’6x12
Every part needed to construct your shed is included inside the pack; cedar
panels, doors, windows, hardware kits & roof sheeting. Please ensure you fully
unpack all the parts & check against the parts checklist before contacting
customer service about anything you believe may be missing. Thank-you!

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Caution
Please be careful when handling all components, some parts have sharp metal edges.
Always wear work gloves, eye protection and long sleeves when assembling or maintaining
your shed.
Tools required for assembly
•Level
•Drill
•Hammer
•Ladder
•Phillips head drive
•Hex Head Drive (5/16’)
•Safety glasses
•Gloves
Before assembly
•Remove all parts from packages and place in a safe place close to assembly area.
•Check all parts on assembly parts list are included, prior to commencing assembly.
•Review all instructions; continue to refer to instructions throughout assembly –step
by step.
Preparing your site
•If you are installing your shed on the Stilla rebated floor we recommend finding a
place in your yard that is very close to level. Pavers or a solid material that will not be
affected by weather can be used to perfectly level the shed by placing under the
floor frame where required, make sure all members are supported.
•If you are installing your shed on the Stilla heavy duty floor, this can be placed on
unlevelled surfaces and levelled up by using the 100x100 stumps provided.

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BROMLEY 6x12 PARTS CHECKLIST
Part Code
Checked
Part Description
Qty
P
Cedar Clad Panel 900x1890mm
9
WP
Cedar Clad Window Panel 900x1890mm
1
FP
Cedar Clad Panel 480x1890mm (180x1890 if Double Doors)
2
CD
Colonial Door 830x1875mm
1
G
6ft Gable
2
CP
Corner Post 1890x60x18mm
4
CS
Cover Strip 1890x40x7mm
7
F
6ft Fascia Pack
1
R
Rafters 900x42x35mm
6
CT
Collar Tie –1210mm
1
DH
Door Head 840x42x35mm (1440mm if double doors)
1
DS
Door Stop 840x42x18mm (1440mm if double doors)
1
RS
1150mm Roof Sheeting 10 & 2 Single Pans
10/2
RC
1520mm Ridge Cap
3
HK
6x12 Hardware Kit
1
IM
6x12 Instruction Manual
1
TB/BB
Top Batten/Bottom Batten 3905mm
4
C
3905mm Channel
2
RB
Ridge Beam 3516x140x35mm
1
Floor Kit –Option
Floor Frame - (Rebated Floor 70x38mm/Heavy Duty Floor 140x38mm)
Part Code
Checked
Part Description
Qty
EP
End Plate 1884mm
4
DJ
Double Joist 1724mm
4
SJ
Single Joist 1724mm
6
L
Logs (rebated floor does not come with logs) 750MM
6
FB
1798mm x 800mm
4
FB
1798mm x 311mm
1
6 Foot Loft Shelf - Option
Part Code
Checked
Part Description
Qty
6LS
6ft Loft Shelf
1

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Double Doors –Option –Changes to above kit
Part Code
Checked
Part Description
Qty
CD
Colonial Door 714x1875mm
2
FP
Cedar Clad Panel 180x1890mm
2
DH
Double Door Head 1440x42x35mm
1
DS
Double Door Stop 1440x42x18mm
1
DP
Door Leaver Packer 100x100x18mm
1
6x12 Lean To –Option –Add Extra Screws
Part Code
Checked
Part Description
Qty
VR
Verandah Rafter 1000x42x35mm
4
VF
Verandah Fascias 1100x75x20mm
2
VS
Verandah Roof Sheets 1150mm
6
B
Beam 3905x70x35mm
1
VB
Verandah Beam 3905x140x35mm
1
VP
Verandah Posts 2400x90x90mm
2
6x12 Annex –Option –Add Extra Screws
Part Code
Checked
Part Description
Qty
VR
Verandah Rafter 1930x42x35mm
4
VF
Verandah Fascias 2000x75x20mm
2
VS
Verandah Roof Sheets 2050mm
6
B
Beam 3905x70x35mm
1
VB
Verandah Beam 3905x140x35mm
1
VP
Verandah Posts 2400x90x90mm
2

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If no floor option was purchased, go to step 2.0 (Wall Assembly)
STEP 1.0
FLOOR KIT
1.0 –FLOOR KIT
PART CODE
QTY
DESCRIPTION
EP
4
End Plate 1884mm
SJ
6
Single Joist 1724mm
DJ
4
Double Joist 1724mm
100BS
72
100mm Batten screw (Heavy Duty Floor Only)
75N
56
75mm Nail (Rebated Floor Only)
65HHS
16
65mm Hex Head Screw
1.0 –FLOOR FRAME
Fasten through EP into DJ using 3 x 100BS per join (75N on Rebated Floor)
Fasten through EP into SJ using 2 x 100BS per join (75N on Rebated Floor)
Fasten FN’s in positions shown below using 65HHS
Front
HEAVY DUTY FLOOR KIT
Heavy duty floor can be installed on unlevelled ground –use supplied logs to level your floor
by digging them into the ground.
Install heavy duty floor kit using (L) 4 logs –1 in each corner (position shown above) screw
through frame into log using 4 x 100BS per corner
Ensure floor frame is square by measuring from corner to corner diagonally prior to
installing flooring. Screw frames together using 6x65hhs
Yellow Tongue
DJ
DJ
SJ
SJ
SJ

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STEP 1.1
FLOORING INSTALLATION
1.1 –FLOOR INSTALLATION
PART CODE
QTY
DESCRIPTION
FB
4
Floor Board 1798x800mm
FB
1
Floor Board 1798x311mm
50PS
88
50mm Philips Screw
1.1 –FLOOR SHEETS
Fasten floor sheets to floor frame as shown below using 50PS - The x on the floor sheets do
not line up with our Joists, disregard.

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STEP 2.0
WALL ASSEMBLY
WALL PANEL (WP) (900MM WINDOW PANEL) CAN BE POSITIONED ANYWHERE ON THE
SHED WHERE WE HAVE USED A (P) (900MM WALL PANEL).
2.0 - ASSEMBLY PARTS –WALL ASSEMBLY
PART CODE
QTY
DESCRIPTION
FP
1
Front wall panel
P
1
900mm Wall panel
65HHS
3
65mm Hex head screw
2.0 - ASSEMBLY –WALL ASSEMBLY
Screw through FP into P (top, centre & bottom) using 3 x 65HHS. (Holding studs flush on the
outside). Ensure Cedar Strip is on door side. Note: Ensure tongue on cedar cladding is at
top.
P
Screw 3 x 65HHS (Top,
centre & bottom)
FP
Cedar Strip
When screwing the four corners together
please make sure the studs are flush on the
outside (not the inside) as per image below.

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STEP 2.1
WALL ASSEMBLY
2.1 - ASSEMBLY PARTS –WALL ASSEMBLY
PART CODE
QTY
DESCRIPTION
P
1
900mm Wall panel
65HHS
3
65mm Hex head screw
2.1 - ASSEMBLY PARTS –WALL ASSEMBLY
Screw through P into P (Top, centre & bottom) using 3 x 65HHS, holding studs flush on the
inside.
P
Screw 3 x 65HHS (Top,
centre & bottom)
P

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STEP 2.2
WALL ASSEMBLY
2.2 - ASSEMBLY PARTS –WALL ASSEMBLY
PART CODE
QTY
DESCRIPTION
P
1
900mm Wall panel
65HHS
3
65mm Hex head screw
2.2 - ASSEMBLY PARTS –WALL ASSEMBLY
Screw through P into P (Top, centre & bottom) using 3 x 65HHS, holding studs flush on the
inside –Repeat with last panel
P
Screw 3 x 65HHS (Top,
centre & bottom)
P

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STEP 2.3
WALL ASSEMBLY
2.3 - ASSEMBLY PARTS –WALL ASSEMBLY
PART CODE
QTY
DESCRIPTION
P
1
900mm Wall panel
65HHS
3
65mm Hex head screw
2.3 - ASSEMBLY PARTS –WALL ASSEMBLY
Screw through P into P (Top, centre & bottom) using 3 x 65HHS, holding studs flush on the
outside.
P
Screw 3 x 65HHS (Top,
centre & bottom)
P

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STEP 2.4
WALL ASSEMBLY
2.4 - ASSEMBLY PARTS –WALL ASSEMBLY
PART CODE
QTY
DESCRIPTION
P
1
900mm Wall panel
65HHS
3
65mm Hex head screw
2.4 - ASSEMBLY PARTS –WALL ASSEMBLY
Screw through P into P (top, centre & bottom) using 3 x 65HHS holding studs flush on the
inside.
P
Screw 3 x 65HHS (Top,
centre & bottom)
P

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STEP 2.5
WALL ASSEMBLY
2.5 - ASSEMBLY PARTS –WALL ASSEMBLY
PART CODE
QTY
DESCRIPTION
P
1
900mm Wall panel
65HHS
3
65mm Hex head screw
2.5 - ASSEMBLY PARTS –WALL ASSEMBLY
Screw through P into P (top, centre & bottom) using 3 x 65HHS holding studs flush on the
outside.
P
Screw 3 x 65HHS (Top,
centre & bottom)
P

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STEP 2.6
WALL ASSEMBLY
2.6 - ASSEMBLY PARTS –WALL ASSEMBLY
PART CODE
QTY
DESCRIPTION
WP
1
900mm Window panel
65HHS
3
65mm Hex head screw
2.6 - ASSEMBLY PARTS –WALL ASSEMBLY
Screw through WP into P (top, centre & bottom) using 3 x 65HHS holding studs flush on the
inside.
P
Screw 3 x 65HHS (Top,
centre & bottom)
WP

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STEP 2.7
WALL ASSEMBLY
2.7 - ASSEMBLY PARTS –WALL ASSEMBLY
PART CODE
QTY
DESCRIPTION
P
1
900mm Wall panel
65HHS
3
65mm Hex head screw
2.7 - ASSEMBLY PARTS –WALL ASSEMBLY
Screw through P into WP (top, centre & bottom) using 3 x 65HHS holding studs flush on the
inside. Repeat with final panel
P
Screw 3 x
65HHS (Top,
centre &
bottom)
WP

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STEP 2.8
WALL ASSEMBLY
2.8 - ASSEMBLY PARTS –WALL ASSEMBLY
PART CODE
QTY
DESCRIPTION
FP
1
Front wall panel
65HHS
3
65mm Hex head screw
2.8 - ASSEMBLY PARTS –WALL ASSEMBLY
Screw through FP into P (top, centre & bottom) using 3 x 65HHS holding studs flush on the
outside. Ensure Cedar Strip is on door side.
P
Screw 3 x 65HHS
(Top, centre &
bottom)
FP
Cedar Strip

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STEP 3.0
GABLE ASSEMBLY
3.0 - ASSEMBLY PARTS –GABLE ASSEMBLY
PART CODE
QTY
DESCRIPTION
G
2
Gable
65HHS
3
65mm Hex head screw
3.0 - ASSEMBLY –GABLE ASSEMBLY
Carefully position G in place inserting tongue on side panels into groove in G. Screw up
through wall panels into bottom plate of gable using 3 x 65HHS at ends and centre.
Repeat Gable on other side.

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STEP 3.2
RIDGE BEAM BRACKET
3.2 - ASSEMBLY PARTS –RIDGE BEAM BRACKET
PART CODE
QTY
DESCRIPTION
RBB
2
Ridge bracket
50PS
4
50mm screws
3.2 - ASSEMBLY –RIDGE BEAM BRACKET
Measure down from Gable peak 145mm and mark with pen/pencil. Hold ridge beam
bracket (RBB) below mark (top of bracket flush with mark) and screw through bracket into
gable using 2 x 50PS per bracket.
Repeat this step on both gables.

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STEP 3.3
RIDGE BEAM
3.3 - ASSEMBLY PARTS –RIDGE BEAM
PART CODE
QTY
DESCRIPTION
RB
1
Ridge beam
50PS
4
50mm screws.
3.3 - ASSEMBLY –RIDGE BEAM
Place ridge beam on top of ridge beam brackets, ensure beam is hard up against gable.
Screw up through ridge beam bracket into ridge beam using 2 x 50PS each end.

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STEP 3.4
ROOF ASSEMBLY
3.4 - ASSEMBLY PARTS –ROOF ASSEMBLY
PART CODE
QTY
DESCRIPTION
BB
1
Bottom batten
TB
1
Top batten
R
3
Rafter
100BS
6
100mm Batten screw
3.4 - ASSEMBLY –ROOF ASSEMBLY
Push R into BB and TB and insert 100BS into predrilled hole to fasten. 1 x 100BS per join.
TB
BB
R
R
R
TB
BB

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STEP 3.5
ROOF ASSEMBLY
3.5 - ASSEMBLY PARTS –ROOF ASSEMBLY
PART CODE
QTY
DESCRIPTION
RS
2
1150mm roof sheet
40RS
2
40mm Roof screw
25RS
2
25mm Roof screw
3.5 - ASSEMBLY –ROOF ASSEMBLY
Lay roof frame on a hard surface. Position 1 roof sheet (RS) at each end, flush at top and
flush with end of roof battens. Fasten roof sheets to roof frame in number sequence shown
using 25RS in TB and 40RS in BB.
Note: only screw in Pan at top and in rib at bottom.
TB
Bent up edge at top.
Overhang
(TOP)
BB
1
2
3
4
Flush
Bent up edge at top.
BB
TB