STILLA Pioneer User manual

STILLA
ASSEMBLY INSTRUCTIONS
‘Pioneer’ 20x10
S3071
Every part needed to construct your shed is included inside the pack; cedar
panels, doors, windows, hardware kits & roof sheeting. Please ensure you fully
unpack all the parts & check against the parts checklist before contacting
customer service about anything you believe may be missing. Thank-you!

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Caution
Please be careful when handling all components, some parts have sharp metal edges.
Always wear work gloves, eye protection and long sleeves when assembling or maintaining
your shed.
Tools required for assembly
•Level
•Drill
•Hammer
•Ladder
•Power saw (circular)
•Phillips head drive
•Hex Head Drive (5/16’)
•Safety glasses
•Gloves
•Tape Measure
Before assembly
•Before proceeding with installation, we recommend viewing the Cedar Shed video at
www.stilla.com.au/installation/ or search Stilla Classic Cedar Sheds on Youtube. This doesn’t
show the installation in detail however it could give you some handy tips. Please note we
haven’t videoed the assembly of each shed however the video online is the Maple 12x6 and
will give you an overall idea on how the installation process is completed.
•Remove all parts from packages and place in a safe place close to assembly area.
•Check all parts on assembly parts list are included, prior to commencing assembly.
•Review all instructions; continue to refer to instructions throughout assembly –step
by step.
Preparing your site
•If you are installing your shed on the Stilla rebated floor we recommend finding a
place in your yard that is very close to level. Pavers or a solid material that will not be
affected by weather can be used to perfectly level the shed by placing under the
floor frame where required, make sure all members are supported.
•If you are installing your shed on the Stilla heavy duty floor, this can be placed on
unlevelled surfaces and levelled up by using the 100x100 stumps provided.

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PIONEER 20x10 PARTS CHECKLIST
Part Code
Checked
Part Description
Qty
P
Cedar Clad Ply Panel 1500x1895mm
8
WP
Cedar Clad Ply Window Panel 1500x1895mm
2
FP
Cedar Clad Ply Front Panel 780x1895mm
2
CD
Colonial Door 2x 714x1770mm
2
G
10ft Ply Gable
4
CP
Corner Post 1890x65x18mm
4
CS
Cover Strip 1890x40x7mm
7
F
10ft Fascia Pack
1
CT
Collar Tie
2
R
Roof Rafter 1520x70x45mm
10
DH
Door Head 1440x130mm
1
DS
Door Stop 1440x42x19mm
1
E
Roof End Piece 203x70x30mm
12
BGS
Back Gable Cover Strip –610mm
2
DP
Door Leaver Packer 100x100x18mm
1
RS
1800mm Roof Sheet
16
RS
1800mm Roof Sheet Double Pan
2
RC
1800mm Ridge Cap
4
C
1580mm Channel
8
HK
20x10 Hardware Kit
1
IM
20x10 Instruction Manual
1
REP
Roof End Plate 1970x70x45mm
8
MREP
Middle Roof End Plate 1970x70x45mm
4
JP
Joining Plate 1433x70x45mm
8
Floor Kit –Option
Floor Frame –140x35
Part Code
Checked
Part Description
Qty
EP
Floor End Plate 1542x140x35mm
12
SJ
Floor Single Joist 1930x140x35mm
24
DJ
Floor Double Joist 1930x140x35mm
6
FN
Floor Nog 333x42x35mm
15
L
Logs 750mm
12
FB
Floorboard 1798x800mm
7
FB
Floorboard 1198x800mm
7
FB
Floorboard 1798x306mm
1
FB
Floorboard 1198x306mm
1

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Annex Kit –Option (add screws)
6320mm x 1450mm
Part Code
Checked
Part Description
Qty
VBJ
Veranda Beam Joiner 700x70x45mm
1
VOBJ
Veranda Outer Beam Joiner 700x140x35mm
1
VB
Veranda Beam 3160x70x45mm
2
VOB
Veranda Outer Beam 3160x140x35mm
2
VR
Veranda Rafter 1320x70x45mm
6
VF
Veranda fascia 1350x75x20 block cedar
2
VRS
1450mm Veranda Roof Sheet
9
VP
Veranda Posts 2400x90x90mm
4

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If no floor option was purchased, go to step 2.0 (Wall Assembly)
SKIP TO BACK FOR IMAGES TO HELP WITH FLOOR INSTALL
STEP 1.0
FLOOR KIT
1.0 –FLOOR KIT (1 of 6 floor frames)
PART CODE
QTY
DESCRIPTION
EP
2
Floor End Plate 1542mm
SJ
4
Floor Single Joist 1930mm
DJ
1
Double Joist 1930mm
100BS
22
100mm Batten screw
1.0 –FLOOR FRAME (1 of 6 floor frames)
Fasten floor frame together as indicated in diagram below, using lines and predrilled holes.
Screw through EP into DJ using 3x 100BS.
Screw through EP into SJ using 2 x 100BS per join.
Ensure frame is square by measuring from corner to corner diagonally, frame will be square
when both diagonal measurements equal the same.
REPEAT THIS PROCESS FOR FASTENING 5 MORE FLOOR FRAMES.
ENSURE 42x35 side of the DJ sits at top.
FRONT

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STEP 1.1
FLOOR FRAME INSTALLATION
The 20x10 floor frame comes in six parts. Install first floor frame in desired position at
desired height and fasten to logs once level and square, then join and fasten next frame
until all four are joined and secured to logs.
1.1 –FLOOR FRAME INSTALLATION
PART CODE
QTY
DESCRIPTION
L
12
Logs 750x100x100mm
100BS
48
100mm batten screws
65BS
42
65mm Batten Screws
200PB
12
200mm M12 Post Bolt
W
24
M12 Washers
1.1 –FLOOR FRAME INSTALLATION
Repeat the steps below for each floor frame, joining the floor frames together as you go in
order displayed in diagram below.
1. Lay out frame in desired position and mark holes to dig, as indicated on diagram below
(use shovel or marking paint).
2. Dig and place logs in holes (using concrete if you wish).
3. Fasten floor frame to logs at desired height, using 4x 100BS per log, ensuring frame is
level*.
4. Butt next floor frame into last installed frame and join using 6x 65BS evenly spaced
along EP or SJ.
5. Repeat process until all frames are joined.
* Fasten frame to logs when roughly level and then critique by hammering in or adding dirt (or
concrete) to corners until perfectly level at every post.
Once all frames are joined, predrill holes (using a 13mm drill bit) and bolt each log to the floor
frame in spots indicated with 200PB, using washers on both sides.
FRONT

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STEP 1.2
FLOOR NOG INSTALLATION
1.2 –FLOOR NOG INSTALLATION
PART CODE
QTY
DESCRIPTION
FN
15
Floor Nog 333x42x35mm
65HHS
30
65mm Hex Head Screws
1.2 –FLOOR NOG INSTALLATION
Mark out measurements shown below (centre of nog). Fasten Floor Nogs (FN) in positions
shown in diagram below using 1x 65HHS per join.
FRONT

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STEP 1.3
FLOOR INSTALLATION
1.3 –FLOORING INSTALLATION
PART CODE
QTY
DESCRIPTION
FB
7
Floor Board 1798x800mm
FB
7
Floor Board 1198x800mm
FB
1
Floor Board 1798x306mm
FB
1
Floor Board 1198x306mm
50PS
237
50mm Philips Screw
1.3 –FLOORING INSTALLATION
Fasten floor sheets to floor frame as shown in diagram below using 50PS.
Bring Floor sheets in 47mm on two EP sides from the outside of the floor frame and 44mm
from the two DJ sides as seen below.
Note- The x marked on the floor sheets do not line up with our joists.
FRONT

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STEP 2.0
DOUBLE DOOR WALL PANEL LAYOUT
The 20x10 Pioneer comes standard with a double door in the non-gable end of the shed
with two window panels either side, as seen in the plan below. Follow the steps outlined
in the following pages to assemble this plan in the correct order.
Note: Any additional window panels purchased can be positioned and replace any of the
1500 panels (P) seen on this plan.

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STEP 2.1
WALL ASSEMBLY
2.1 - ASSEMBLY PARTS –WALL ASSEMBLY
PART CODE
QTY
DESCRIPTION
WP
1
1500mm Window Panel
P
1
1500mm Panel
65HHS
3
65mm Hex head screw
2.1 - ASSEMBLY –WALL ASSEMBLY
Screw through WP into P (top, centre & bottom) using 3 x 65HHS*.
* It helps to have one person adjusting from the outside and one person screwing on the inside.
Note: Ensure tongue on cedar cladding is at top.
IMPORTANT CORNER DETAIL:
Install frame flush on the outside of plywood
bracing.

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STEP 2.2
WALL ASSEMBLY
2.2 - ASSEMBLY PARTS –WALL ASSEMBLY
PART CODE
QTY
DESCRIPTION
FP
1
780mm Front Panel
65HHS
3
65mm Hex head screw
2.2- ASSEMBLY –WALL ASSEMBLY
Screw through WP into FP (top, centre & bottom) using 3 x 65HHS*. Cedar strip on FWP or FP
should be on the door side.
* It helps to have one person adjusting from the outside and one person screwing on the inside.
Note: Ensure tongue on cedar cladding is at top.

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STEP 2.3
WALL ASSEMBLY
2.3 - ASSEMBLY PARTS –WALL ASSEMBLY
PART CODE
QTY
DESCRIPTION
P
1
1500mm Panel
65HHS
3
65mm Hex head screw
2.3- ASSEMBLY –WALL ASSEMBLY
Screw through P into P (top, centre & bottom) using 3 x 65HHS*.
* It helps to have one person adjusting from the outside and one person screwing on the inside.
Note: Ensure tongue on cedar cladding is at top.

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STEP 2.4
WALL ASSEMBLY
2.4 - ASSEMBLY PARTS –WALL ASSEMBLY
PART CODE
QTY
DESCRIPTION
P
1
1500mm Panel
65HHS
3
65mm Hex head screw
2.4- ASSEMBLY –WALL ASSEMBLY
Screw through P into P (top, centre & bottom) using 3 x 65HHS*.
* It helps to have one person adjusting from the outside and one person screwing on the inside.
Note: Ensure tongue on cedar cladding is at top.
IMPORTANT CORNER DETAIL:
Install frame flush on the outside of plywood
bracing.

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STEP 2.5
WALL ASSEMBLY
2.5 - ASSEMBLY PARTS –WALL ASSEMBLY
PART CODE
QTY
DESCRIPTION
P
1
1500mm Panel
65HHS
3
65mm Hex head screw
2.5- ASSEMBLY –WALL ASSEMBLY
Screw through P into P (top, centre & bottom) using 3 x 65HHS*.
* It helps to have one person adjusting from the outside and one person screwing on the inside.
Note: Ensure tongue on cedar cladding is at top.

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STEP 2.6
WALL ASSEMBLY
2.6 - ASSEMBLY PARTS –WALL ASSEMBLY
PART CODE
QTY
DESCRIPTION
P
1
1500mm Panel
65HHS
3
65mm Hex head screw
2.6- ASSEMBLY –WALL ASSEMBLY
Screw through P into P (top, centre & bottom) using 3 x 65HHS*.
* It helps to have one person adjusting from the outside and one person screwing on the inside.
Note: Ensure tongue on cedar cladding is at top.

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STEP 2.7
WALL ASSEMBLY
2.7 - ASSEMBLY PARTS –WALL ASSEMBLY
PART CODE
QTY
DESCRIPTION
P
1
1500mm Panel
65HHS
3
65mm Hex head screw
2.7- ASSEMBLY –WALL ASSEMBLY
Screw through P into P (top, centre & bottom) using 3 x 65HHS*.
* It helps to have one person adjusting from the outside and one person screwing on the inside.
Note: Ensure tongue on cedar cladding is at top.

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STEP 2.8
WALL ASSEMBLY
2.8 - ASSEMBLY PARTS –WALL ASSEMBLY
PART CODE
QTY
DESCRIPTION
P
1
1500mm Panel
65HHS
3
65mm Hex head screw
2.8- ASSEMBLY –WALL ASSEMBLY
Screw through P into P (top, centre & bottom) using 3 x 65HHS*.
* It helps to have one person adjusting from the outside and one person screwing on the inside.
Note: Ensure tongue on cedar cladding is at top.
IMPORTANT CORNER DETAIL:
Install frame flush on the outside of plywood
bracing.

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STEP 2.9
WALL ASSEMBLY
2.9 - ASSEMBLY PARTS –WALL ASSEMBLY
PART CODE
QTY
DESCRIPTION
P
1
1500mm Panel
65HHS
3
65mm Hex head screw
2.9 - ASSEMBLY –WALL ASSEMBLY
Screw through P into P (top, centre & bottom) using 3 x 65HHS*.
* It helps to have one person adjusting from the outside and one person screwing on the inside.
Note: Ensure tongue on cedar cladding is at top.

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STEP 3.0
WALL ASSEMBLY
3.0 - ASSEMBLY PARTS –WALL ASSEMBLY
PART CODE
QTY
DESCRIPTION
WP
1
1500mm Window Panel
65HHS
3
65mm Hex head screw
3.0 - ASSEMBLY –WALL ASSEMBLY
Screw through FWP into P (top, centre & bottom) using 3 x 65HHS*.
* It helps to have one person adjusting from the outside and one person screwing on the inside.
Note: Ensure tongue on cedar cladding is at top.
IMPORTANT CORNER DETAIL:
Install frame flush on the outside of plywood
bracing.

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STEP 3.1
WALL ASSEMBLY
3.1 - ASSEMBLY PARTS –WALL ASSEMBLY
PART CODE
QTY
DESCRIPTION
FP
1
780mm Front Panel
65HHS
3
65mm Hex head screw
3.1 - ASSEMBLY –WALL ASSEMBLY
Screw through WP into FP (top, centre & bottom) using 3 x 65HHS*. Cedar strip on FWP or FP
should be on the door side.
* It helps to have one person adjusting from the outside and one person screwing on the inside.
Note: Ensure tongue on cedar cladding is at top.