Stockmaster Tracker User manual

* Pro Version shown
Assembly Instructions

Platform - Safety Rail Assembly Platform - Safety Rail Assembly
IMPORTANT: To avoid assembly problems follow these instructions exactly.
Note: If assembling the platform with Folding Safety Rails first read the seperate instructions included with the
Folding Safety Rail Bracket Kit.
Step 1 - Fix the Rear Safety Rail to the rear of the Platform Kickrail. Use the M6 x 45mm Patchlok bolts (blue
coated) and screw in with the hexagon key leaving the bolt slightly loose (See illustration No. 1)
Note: Do NOT use Pnuematic or Electric drivers with Patch-Lok Fixings
Step 2 - Fix the Lower LH Side Safety Rail to the Platform Kickrail. Slide the Safety Rail into the Kickrail. Place a M6 x
40mm bolt through the top hole in the at the front of the Kickrail and fit a nut -
Finger tight only . (See illustration No. 2)
Step 3 - Fix the Lower LH Side Safety Rail to the Rear Safety Rail using two M6 x 65 bolts and nuts - Finger tight
only.
(See illustration No. 3)
Step 4 -Fix the Upper LH Side Safety Rail to the Rear using two M6 x 65 bolts and nuts. Finger tight only.
(See illustration No. 4)
Step 5 - Fix the Upper LH Side Safety Rail to the Lower Side Safety Rail. Finger tight only. (See illustration No. 5)
Repeat steps 2 to 5 for the other side rails. PRO Version repeat steps 2 & 3 only. Do not fit the RHS Upper Side
Safety Rail
Step 6 -Check that the rails are all alligned and use the hexagonal key and spanner to tighten all bolts. The M6
bolts must be tightened untill the screw end is flush with the back of the nut. (See illustration No. 6)
M6 x 45
Patch-Lok
M6 x 40
M6 x 65
M6 x 65
Illustration 1 Illustration 2
Illustration 3 Illustration 4

Platform - Safety Rail Assembly Platform - Safety Rail Assembly
Illustration 5 Illustration 6
M6 x 65
NEXT: For Standard Models - Proceed to Ladder Frame Assembly
NEXT: For PRO Models - Proceed to Rota-Gate Assembly

Rota-Gate Assembly Rota-Gate Assembly
Illustration 1 Illustration 2
Illustration 3 Illustration 4
M6 x 40
B
A
E
M6 x 40
M6 x 40 C
D
C
D
E
IMPORTANT: To avoid assembly problems follow these instructions exactly.
Step 1 - Fasten the Angle Rotating Bracket to the Lower Side Safety Rail at A and B using two M6 x 40mm Bolts and
Nyloc Nuts -
Finger tight only . (See illustration No. 1)
Step 2 - Attach the Nylon Catch Plate to the inside of the Rear Safety Rail with two M6 x 50mm Bolts, Washers and
Nyloc Nuts at C and D -
Finger tight only . (See illustration No. 2)
Step 3 - Close the Rotating Side Safety Rail as shown. Twist the Locking Knob 1/4 turn so the pin is fully extended
and locate the pin in the Stricker Plate at E.. Tighten all bolts at A thru D untill
firm only. (See illustration No. 3)
Step 4 - Open and close the gate thru its full range ensuring it latches closed correctly. The holes in the Catch
plate are elongated for fine adjustement. When all is correct tighten all fixings using the hex key and spanner provided.
(See illustration No. 4)
NEXT: Proceed to Auto-Safe Gate Assembly.

Auto-Safe Gate Assembly Auto-Safe Gate Assembly
Illustration 1 Illustration 2
Illustration 3 Illustration 4
A
M6 x 70
A
M6 x “U” Bolt
M6 x “U” Bolt
IMPORTANT: To avoid assembly problems follow these instructions exactly. Work Safely - Do not stand the
frames upright when assembling.
Step 1 - Remove the M6 x 65mm screw and nyloc nut at A from the LHS Upper Side Safety Rail as viewed from the
entry point of the platform and discard. (See illustration No. 1)
Step 2 - Align the Rear Tab of the Auto-Safe Gate Housing with hole position A in the LH Side Upper Safety Railing.
Insert the longer M6 x 70mm screw supplied and tighten with a nyloc nut. (See illustration No. 2)
Step 3 - Fit the supplied U Bolt around the Upper Side Safety Rail and pass thru the holes in the Auto Safe Gate
Housing. Ensure the Gate is level and tighten using the washers and nyloc nuts supplied. (See illustration No. 3)
Step 4 - Open and close the gate testing the Spring Auto Open Function and that the Gate Latch securely holds
the gate in the closed position. (See illustration No. 4)
NEXT: Proceed to Ladder Frames Assembly.

Ladder Frame Assembly Ladder Frame Assembly
IMPORTANT: To avoid assembly problems follow these instructions exactly. Work Safely - Do not stand the
frames upright when assembling. Place the frames in the positions as shown in the illustrations.
Note: If assembling the platform with Folding Safety Rails first read the seperate instructions included with the
Folding Safety Rail Bracket Kit.
Step 1 -Lay the Rear Frame (without steps) on the floor. Check that the Flat Brace is at the floor level. If not, turn
the frame over. Place the Platform over the frame as shown. (See illustration No. 7)
Step 2 -Place one of the two Tube Braces under the Platform Safety Rail. (See illustration No. 8)
Step 3 - Fix the other Tube Brace, Platform and Rear Frame together using a 10 x 20mm bolt and nut. Finger tight
only
. For ease, lift the Frame up slightly. Remove the Tube Brace from under the Platform Safety Rail and fit to the other
side. (See illustration No. 9)
Step 4 - Turn the Platform on its side, the Rear Frame will stand up. Place something under the Platform Rails as
illustrated so the centre line of the Rear Frame is approximately parallel to the floor. (The long box may be used for this).
(See illustration No. 10)
Step 5 - Engage the Front Frame (with steps) into the Platform and fix together using a 10 x 20mm bolt and nut.
Finger tight only . For ease, lift the Frame up slightly. Repeat this step for the other side. (See illustration No. 11)
Step 6 - Fix the free ends of the Tube Braces to the Front Frame using 10 x 20mm bolts and nuts - Finger tight only .
Now stand the unit up. Do not tighten the 10mm bolts untill advised.
Illustration 1 Illustration 2
Illustration 3 Illustration 4
Flat Brace
M10 x 20

Ladder Frame Assembly Ladder Frame Assembly
Illustration 5 Illustration 6
M10 x 20
M10 x 20
NEXT: Proceed to Tube Brace Assembly.

Tube Brace Assembly Tube Brace Assembly
IMPORTANT: To avoid assembly problems follow these instructions exactly.
Work Safely - Do not stand the frames upright when assembling. Place the frames in the positions as shown in the
illustrations.
Instructions for sizes with 4 to 7 steps including the platform :
There are no Tube Braces to be fitted to these sizes. Proceed to Control Handle Assembly
Instructions for sizes with 8 to 11 steps including the platform:
See Steps 1 & 2 only
Instructions for sizes with 12 to 14 steps including the platform:
See all Steps
Step 1 - Place the Platform on its side and place something under the Platform Rails as illustrated so the centre
line of the Rear Frame is approximately parrallel to the floor. The empty Mobilisation carton may be used for this. (See
illustration No. 1)
Step 2 - Fix the two shorter Tube Braces to the Frame at A and also at B for sizes 8 to 11 ONLY using the M10 x 20
bolts and nuts supplied with the Braces. Fix both Braces to the Frame -
Finger tight only . Note: Do not tighten the M10
bolts until advised. (See illustration No. 2) For Size’s 8 to 11 proceed to Control Handle Assembly.
Step 3 - Fix the remaining end of the Shorter Tube Brace and one end of the Middle sized Tube Brace to the Frame
at B using the M10 x 45 bolt, nut and spacer supplied. The Shorter Brace fixes to the outside of the Frame. Fit the
spacer over the bolt on the Inside of the Frame and fix the Middle sized Brace to the inside of the Frame -
Finger tight
only.
(See illustration No. 3)
Step 4 -Fix the remaining end of the Middle sized Brace to the inside of the Frame and the Large Tube Brace to the
outside of the Frame at C -
Finger tight only . Fix the remaining end of the Large Tube Brace at D - Finger tight only. Note:
Do not tighten the M10 bolts until advised. (See illustration No. 4)
Illustration 1 Illustration 2
Illustration 3 Illustration 4
A
B
B
A
M10 x 20
M10 x 20
B
B
Nylon Spacer
Nylon Spacer
C
C
D
D
M10 x 45
M10 x 45
NEXT: Proceed to Control Handle Assembly.

Control Handle Assembly Control Handle Assembly
IMPORTANT: To avoid assembly problems follow these instructions exactly.
Work Safely -
This assembly is done with the Stockmaster standing upright.
Step 1 - Position the Control Handle in the Step Frame between the 2nd and 3rd steps. (See illustration No. 1)
Step 2 - Fix the Control Handle to the Frame. Pass an “E” Pin through the hole in the Control Handle and the Upper
hole in the Mounting Angle of the Step Frame. (See illustration No. 2)
Step 3 - Secure with an “E” Clip fitted to the outside ring of the “E” Pin. (See illustration No. 3)
Illustration 1 Illustration 2
Illustration 3
“E” Clip
“E” Clip
“E” Pin
Upper Mounting
Angle Hole
NEXT: For sizes with 3 to 5 steps incl. platform:
Proceed to Mobilisation Assembly Instructions
NEXT: For sizes with 6 to 14 steps incl platform:
Proceed to Handrail Assembly Instructions

IMPORTANT: To avoid assembly problems follow these instructions exactly.
Work Safely -
This assembly is done with the Stockmaster standing upright.
Step 1 - Fix the Handrail to the Platform Kickrail. Slide the Handrail into the Kickrail and rotate the handrail so that
the lower end is over the Step. Place an M6 x 40 bolt through the bottom hole at the front of the Kickrail and fit a nut
Finger tight only. (See illustration No. 1)
Step 2 - Fix the Handrail to the Step. Place an M6 x 40 bolt through the Handrail and fit the nut under the Step.
Check that the Handrails are correctly aligned and tighten all four bolts using the Hex Key and Double Ended
Spanner. (See illustration No. 2)
Step 3 -Illustration No. 3 shows completed Handrail assembly.
Handrail Assembly Handrail Assembly
Illustration 1 Illustration 2
Illustration 3
M6 x 40
M6 x 40
NEXT: Proceed to Mobilisation Assembly.

Mobilisation Assembly Mobilisation Assembly
IMPORTANT: To avoid assembly problems follow these instructions exactly.
Work Safely -
This assembly is done with the Stockmaster standing upright.
Step 1 - Fix the Mobilisation Rails (Rectangular Hollow Section - RHS) to the Frames at A & B (See illustration No. 1)
Step 2 - Using the M8 x 40 bolts, nuts and sleeves. Pass the bolt through the hole in the Frame Bracket at C, on the
Front Frame. Place a sleeve over the bolt and fit the Rectangular Hollow Section on the inside of the bracket. Secure with
a nut -
Finger tight only . (See illustration No. 2)
Step 3 - Repeat Step 2 at position D on the Rear Frames - Finger tight only. (See illustration No. 3)
Step 4 - Fit the Rubber Bump Stop to the Anti-Tilt Plate as shown using the 6 x 35 screw and nyloc nut. Fit the
Anti-Tilt Plate to the end of the Ladder Stile so that the Plate wraps around the end of the Stile. Fix the Plate with the 6mm
screws and nuts. Place a Washer over the Anti-Tilt Plate as shown and align the holes and tighten the 6mm screws. (See
illustration No. 4)
Note: This item is a Safety Feature to prevent accidental overturning and must be fitted.
Step 5 - Fit a Washer to the 12 x 110mm Hex Bolt. Place the Wheel Bearing D inside the Wheel and pass the bolt thru
the bearing. Place the Wheel over the Anti-Tilt Plate and pass the bolt thru the Washer, Anti-Tilt Plate and Frame
(See illustration No. 5)
Step 6 -Fit the Nylon Spacer E to the Bolt on the inside of the Frame. Fit a washer and 12mm Nut to the Bolt and
tighten the Nut. (See illustration No. 6)
Step 7 -Stand the Ladder upright on a level surface. Stand on the first step taking hold of ladder frame and flexing
it so both the feet and wheels sit firmly on the floor. When there is no evidence of rocking, tighten the four Mobilisation
to Frame fixings using the Hex Key and Spanner provided. Now tighten the remaining 10mm bolts in the Ladder Frames
using the Hex Key only.
(Hold the nut in a fixed position with the spanner. Do not rotate the nut.)
Illustration 1 Illustration 2
A B
M8 x 40
D
M6 x 12
M12 Washer
A
C
M8 x 40

Mobilisation Assembly Mobilisation Assembly
Illustration 5 Illustration 6
E
D
RISK ASSESMENT
This completes the product assembly.
Before use - See the product Risk Assesment at
www.stockmaster.co
WARRANTY
Thank you for choosing Stockmaster
your safety is in good hands
Register your 2 year warranty online at
www.stockmaster.co