Strongway 46193 User manual

1000-LB.LOW PROFILE TRANSMISSION JACK
OWNER’S MANUAL
WARNING:
Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS
before operating. Failure to follow the safety rules and other basic safety precautions
may result in serious personal injury.
Item# 46193

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Thank you very much for choosing a Strongway product! For future reference, please complete the
owner’s record below:
Model: _______________ Purchase Date: _______________
Save the receipt, warranty and these instructions. It is important that you read the entire manual to
become familiar with this product before you begin using it.
This machine is designed for certain applications only. The distributor cannot be responsible for issues
arising from modification. We strongly recommend this machine not be modified and/or used for any
application other than that for which it was designed. If you have any questions relative to a particular
application, DO NOT use the machine until you have first contacted the distributor to determine if it can
or should be performed on the product.
For technical questions please call 1-800-222-5381.
INTENDED USE
This 1/2 Ton Low Profile Transmission jack for is designed for transmission installation and removal. It
features a 360° handle that offers rotational mobility for hard-to-reach lifting points. Universal mounting
head provides a wide fore and aft tilt range. Manual operated hydraulic system that includes a bypass
system to prevent over-extension and accidental overloading. Low profile design and four heavy-duty
steel swivel casters provide easy maneuvering throughout the shop. Fits most transmissions. This
product is tested for reliability and safety to meet ASME PALD Standards.
TECHNICAL SPECIFICATIONS
Description
Item
46193
Capacity
1000 lbs.
Lifting Range
8-1/2 inch ~ 22-1/4 in.
Saddle Forward Tilt
13°
Saddle Backward Tilt
71°
Left Saddle Tilt
30°
Right Saddle Tilt
46°
Safe Operating Temperature is between 40°F –105°F (4°C –41°C)
GENERAL SAFETY RULES
WARNING: Read and understand all instructions. Failure to follow all instructions listed below
may result in serious injury.
CAUTION: Do not allow persons to operate or assemble this Jack until they have read this
manual and have developed a thorough understanding of how the Jack works.
WARNING: The warnings, cautions, and instructions discussed in this instruction manual
cannot cover all possible conditions or situations that could occur. It must be understood by the
operator that common sense and caution are factors that cannot be built into this product, but must be
supplied by the operator.

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SAVE THESE INSTRUCTIONS
IMPORTANT SAFETY CONSIDERATIONS
JACK USE AND CARE
Do not modify the Jack in any way. Unauthorized modification may impair the function and/or
safety and could affect the life of the equipment. There are specific applications for which the Jack
was designed.
Always check of damaged or worn out parts before using the Jack. Broken parts will affect the
Jack operation. Replace or repair damaged or worn parts immediately.
Store idle Jack. When Jack is not in use, store it in a secure place out of the reach of children.
Inspect it for good working condition prior to storage and before re-use.
Not for use by children or people with reduced mental capacity.
Do not use under the influence of drugs or alcohol.
Ensure children and other bystanders are kept at a safe distance when using jack.
INSPECTION
Inspect the jack carefully before each use. Ensure the jack is not damaged, excessively worn, or
missing parts.
Do not use the jack unless it is properly lubricated.
Using a jack that is not in good clean working condition or properly lubricated may cause serious
injury.
Inspect the work area before each use. Make sure it is free and clear of any potential hazards.

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DO NOT OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READING THIS
MANUAL.
To maintain the Transmission Jack and user safety, the owner is responsible for reading and following
these instructions.
Inspect the service jack for proper operation and function.
Keep instructions readily available for equipment operators. Make certain all equipment operators
are properly trained; understand how to safely and correctly operate the unit.
Allow unit operation only with all parts in place and operating properly.
Use only genuine replacement parts. Service and maintain the unit only with authorized or approved
replacement parts negligence will make the jack unsafe for use and void the warranty.
Carefully inspect the unit on a regular basis and perform all maintenance as required.
Store these instructions in the handle of your jack. Keep all decals on the unit clean and visible.
Safety: always follow safety precautions when installing and operating this jack.
Before proceeding ensure that you fully understand and comprehend the full contents of this manual.
Failure to operate this equipment as directed may cause injury or death.
The distributor is not responsible for any damages or injury caused by improper use or neglect
Always use Jack Stands!
DO NOT USE wood blocks or any other non-approved load sustaining devices. The manufacturer only
warrants loads to be sustained by jack stands that meet current ASME standards.
DO NOT USE wood blocks or any other non-approved lifting devices for a means of lifting with the jack
and or load being raised. Failure to head these warnings may cause injury or death.
SAFETY MARKINGS
WARNING:
1. Study, understand, and follow all instructions before operating this device.
2. Do not exceed rated capacity.
3. Use only on hard, level surfaces.
4. Adequately support the vehicle before starting repairs.
5. Use of this product is limited to the removal, installation, and transportation in the lowered position,
of transmissions, transfer cases, and transaxles.
6. No alterations shall be made to this product.
7. Only attachments and/or adapters supplied by the manufacturer shall be used.
8. Do not use this jack for any use other than the manufacturer specified usage.
9. Failure to heed these markings may result in personal injury and/or property damage.

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* Position the Jack
Position the jack to only lift on the areas of the vehicle as specified by the vehicle manufacturer.
* Always Use Jack Stands
After lifting the vehicle always support the load with appropriately rated vehicle Jacks stands before working
on the vehicle.
* Do Not Overload Jack
Do not overload this jack beyond its rated capacity. Overloading this jack beyond its rated capacity can cause
damage to or failure of the jack.
* Always Use on Hard Level Surfaces
This jack is designed only for use on hard level surfaces capable of sustaining the load. Use on unstable or
other possible loss of load.
* Chock and Block (Stabilize)
-Apply parking brake in vehicle before operating jack. -A chock is a wedge for steadying an object and holding
it motionless, or for preventing the movement of a wheel
-Chock the wheel opposite the end being lifted.
-When you block a load, you secure and support a load that is being lifted. The block(s) or stabilizer(s) should
have a weight capacity that is greater than the weight of the load which is being lifted.
* Center Load on Jack Saddle
Center the load on jack saddle before lifting vehicle.
Off-center loads and loads lifted when the jack is not level can cause loss of load or damage to the jack.
*Do not raise or lower the vehicle unless tools, materials and people are clear.
When the lift is being lowered, make sure everyone is standing at least six feet away. Be sure there are no
tools or equipment left under or around the jack before lowering.
* Always lower the jack slowly.
WARNING:
DO NOT USE THE JACK TO SUPPORT OR STABILIZE A LOAD.
Using the jack to support or stabilize a load may result in unexpected movement and result in serious injury,
being crushed and death. Always securely chock and block (stabilize) the load to be lifted. Never place any
part of the body under a raised load without properly chocking and supporting the load.
* Never use the jack on curved or tubular vehicle
Bumpers, this will result in the vehicle slipping off the jack and falling, causing serious injury or death. Use a
bumper lift for vehicles with curved bumpers or plastic bumpers.
* Wear ANSI-approved safety glasses and heavy-duty work gloves during use.
* Do not adjust the safety valve.
* Do not move or dolly vehicle while jack is in use.
* Stay alert. Use caution and common sense when operating jack. Do not use a jack if you are tired,
incoherent, dizzy, or under the use or drugs or alcohol.
Training
-Read this manual before use. Do not allow anyone who has not read this manual, and/or does not
understand the requirements, to use the jack.

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Spectators
-Do not allow bystanders around the jack or under the load supported only by the jack. -Do not allow
anyone in the vehicle while the jack is in use. Keep all bystanders away from vehicle when in use.
Inspection
-Inspect the jack carefully before each use. Ensure the jack is not damaged, excessively worn, or missing
parts. -Do not use the jack unless it is properly lubricated. -Using a jack that is not in good clean working
condition or properly lubricated may cause serious injury.
Additional Notes:
Save the receipt, warranty and these instructions.
Do not modify the jack in any way. Unauthorized modification may impair the function and/or safety and
could affect the life of the equipment. There are specific applications for which the jack was designed.
Always check for damaged or worn out parts before using the jack. Broken parts will affect the equipment
operation. Replace or repair damaged or worn parts immediately.
When jack is not in use, store it in a secure place out of the reach of children. Inspect it for good working
condition prior to storage and before re-use.
ASSEMBLY
All numbers in parenthesis () refer to the index number from the parts breakdown.
1. Mount the four angle brackets (71) to the saddle (70) using eight hex cap screws (72) and eight
washers (64).

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2. Thread hex nut (73) part way up the chain hook (75) followed by a washer (74). Place through
saddle and attach with washer (74), and hex nut (73).
3. Screw the pump handle (1) into the socket (2).
4. Tighten knob (26) clockwise to close the pump release valve. Pump handle up and down to lift the
whole stroke. Release knob (26) for lowering. Test jack raising and lowering operation several times
before use.

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SYSTEM AIR PURGE PROCEDURE
IMPORTANT: BEFORE FIRST USE
All numbers in parenthesis () refer to the index number from the parts breakdown.
Perform the followingAir Purge Procedure to remove any air that may have been introduced into the
hydraulic system as a result of product shipment and handing. This step is to be completed without any
weight on the jack.
1. Carefully and slowly pinch oil fill plug (30) to release trapped air.

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BEFORE USE
1. Before using this product, read the owner's manual completely and familiarize yourself thoroughly
with the product and the hazards associated with its improper use.
2. Perform the air purge procedure. (See previous instructions for system purge procedure.)
3. Inspect before each use. Do not use if bent, broken or cracked components are noted.
OPERATION
All numbers in parenthesis () refer to the index number from the parts breakdown.
1. Move the jack into position.
2. Turn the knob (26) clockwise fully to close the valve.
3. Move the pump lever (1) up and down to raise the saddle.
4. Adjust the angle screws (59&66) to align with the shape of the transmission.

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5. Adjust the angle brackets and the chain to secure the transmission on the saddle.
6. Remove the transmission from the vehicle.
7. Turn the knob (26) counter-clockwise slowly to lower the saddle. Always lower the saddle slowly.
Always transport the load in the lowered position with the chains securely fastened.
8. Reverse this procedure when mounting the transmission.

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MAINTENANCE INSTRUCTIONS
If you use and maintain your equipment properly, it will give you many years of service. Follow the maintenance
instructions carefully to keep your equipment in good working condition. Never perform any maintenance on the
equipment while it is under a load.
Inspection
You should inspect the product for damage, wear, broken or missing parts (e.g.: pins) and that all components
function before each use. Follow lubrication and storage instructions for optimum product performance.
Binding
If the product binds while under a load, use equipment with equal or a larger load capacity to lower the load
safely to the ground.After un-binding; clean, lubricate and test that equipment is working properly. Rusty
components, dirt, or worn parts can be causes of binding Clean and lubricate the equipment as indicated in the
lubrication section. Test the equipment by lifting without a load. If the binding continues contact Customer
Service.
Cleaning
If the moving parts of the equipment are obstructed, use cleaning solvent or another good degreaser to clean
the equipment. Remove any existing rust, with a penetrating lubricant.
Lubrication
This equipment will not operate safely without proper lubrication. Using the equipment without proper
lubrication will result in poor performance and damage to the equipment. Some parts in this equipment are not
self-lubricating inspect the equipment before use and lubricate when necessary. After cleaning, lubricate the
equipment using light penetrating oil, lubricating spray.
-Use a good lubricant on all moving parts.
-For light duty use lubrication once a month.
-For heavy and constant use lubrication recommended every week.
-NEVER USE SANDPAPER OR ABRASIVE MATERIAL ON THESE SURFACES!
Rust Prevention:
-Check rams and pump plungers on the power unit assemblies daily for any signs of rust or corrosion.
Without a load lift the equipment as high as it goes and look under and behind the lifting points. If signs of rust
are visible clean as needed.
How the Jack Operates
With release valve closed, an upward stroke of the jack handle draws oil from the reservoir tank into the plunger
cavity. Hydraulic pressure holds the valve closed, which keeps the oil in the plunger cavity. A downward stroke
of the jack handle releases oil into the cylinder, which forces the ram out. This raises the saddle. When the ram
reaches maximum extension, oil is bypassed back into the reservoir to prevent an over extended ram stroke
and possible damage to the jack. Opening the release valve allows oil to flow back into reservoir. This releases
hydraulic pressure on the ram, which results in lowering the saddle.
Storing the Jack
1. Lower the Lifting Arm.
2. Place the handle in the upright position.
3. Store in a dry location, recommended indoors.
Note: If the jack is stored outdoors, be sure to lubricate all parts before and after use to ensure the jack stays in
good working condition.

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TO ADD JACK OIL:
The hydraulic cylinder assembly contains hydraulic fluid that must be kept at approximately 80% full at
all times for proper operation. To check the level and to fill remove oil filler plug (30)
1. Position the jack on level ground and lower the saddle.
2. Remove the oil plug.
3. Fill the oil case until oil level to 80% full.
4. Replace oil plug.
5. Perform the Air Purge Procedure.
TO REPLACE JACK OIL:
1. Position the jack on level ground and lower the saddle.
2. Open release valve by turning handle counter-clockwise (4 full turns).

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3. Remove the oil fill plug.
4. Turn the jack on its side so that old oil will drain from the oil fill hole.
5. Position the jack on level ground and lower the saddle.

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6. Fill the oil case until oil level to 80% full.
KEEP DIRT AND OTHER MATERIAL CLEAR WHEN POURING.
7. Replace oil plug.
8. Perform the Air Purge Procedure.
ADDITIONAL WARNINGS:
DO NOT USE MOTOR OIL IN THE JACK.
ONLY USE ANTI-FOAMING JACK OIL.
ALWAYS USE A GOOD GRADE HYDRAULIC JACK OIL.
DO NOT USE HYDRAULIC BRAKE FLUID,ALCOHOL, GLYCERINE, DETERGENT, MOTOR OIL
OR DIRTY OIL.
USE OFANON-RECOMMENDED FLUID CANCAUSE DAMAGE TOA JACK.
AVOID MIXING DIFFERENT TYPES OF FLUIDAND NEVER USE BRAKE FLUID, TURBINE OIL,
TRANSMISSION FLUID, MOTOR OIL OR GLYCERIN. IMPROPER FLUID CAN CAUSE
PREMATURE FAILURE OF THE JACKAND THE POTENTIAL FOR SUDDENAND IMMEDIATE
LOSS OF LOAD.
DISPOSE OF HYDRAULIC FLUID IN ACCORDANCE WITH LOCAL REGULATIONS.

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LUBRICATION
1. Lubricate the shaft threads of the angle screw assembly (59&66) with #2 tube grease when
necessary.
2. A coating of light lubricating oil to pivot points.Axles and hinges will help to prevent rust and assure
that wheels, casters and pump assemblies move freely.
3. Periodically check the pump piston (32) and ram (7) for signs of rust or corrosion. Clean as needed
and wipe with an oil cloth.

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4. When not in use, store the Jack with pump piston and ram fully retracted (36).
TROUBLESHOOTING
JACK
WILL
NOT
LIFT
LOAD
JACK
WILL
NOT
HOLD
LOAD
JACK
WILL
NOT
LOWER
POOR
JACK
LIFTING
WILL NOT
LIFT TO
FULL
EXTENSION
CAUSES AND SOLUTIONS





Release valve is not completely closed
(Turn handle clockwise).





Weight Capacity Exceeded.





Air is in the hydraulics.
Purge air from system.





Low oil level. Add oil as required.





Oil reservoir is overfilled:
Drain excessive oil.
Lubricate moving parts.





Jack is binding or foreign obstruction





Power unit malfunctioning.
Replace the power unit.

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ASSEMBLY DIAGRAM

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ASSEMBLY PARTS LIST
Index #
Description
Part No.
Qty.
1
Handle
TE05001-01
1
2
Socket
TE05001.3-09
1
3
Spring Pin
QLQD2B-3
2
4
Shaft
T90403-19
2
5
Shot Shaft
T90403-34
1
6
Rod Link
TE05001.3-11
2
7
Plunger
TE05001.3-13
1
8
O-Ring 8.7X1.9
TE05001.3-14
1
9
Back Ring
TE05001.3-15
1
10
Umbrella Washer
TE05001.3-16
1
11
Pump Cylinder
TE05001.3-12
1
12
Pump Washer
TQ22001.1-30
1
13
Gyration Body
TE05001.3-10
1
14
Ball 3
GB308
1
15
Spring Seat
TQ22001.1-24
1
16
Spring
QLQD2A.2-18
1
17
Adjust Pressure Screw
T91004-38
1
18
O-Ring 5.8x2.8
QLQ2.1-14
1
19
Safety valve cap
T91004-39
1
20
Ball 6
GB308
2
21
Spring
T91207F-54
1
22
Ball 9
GB308
1
23
Spring
TE05001.3-17
1
24
Washer
TQ22001.1-18
1
25
Screw M12X20
GB70
1
26
Release Valve Rod
QF4.2A
1
27
O-Ring 7.7X1.9
QLQ2.1-17
1
28
Base
TE05001.3-08
1
29
Conical Screw M5
QYL8-11
2
30
Oil Filler Plug
QYL8-29
1
31
Reservoir
TE05001.3-06
1
32
Cylinder
TE05001.3-05a
1
33
Cup Ring
TE05001.3-25
1
34
Y-Ring
TE05001.3-24
1
35
Piston
TE05001.3-07a
1
36
Ram
TE05001.3-04
1

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Index #
Description
Part No.
Qty.
37
Pin 4X40
GB91
1
38
Below Block Ring
TE05001.3-03
1
39
O-Ring 30.3X4.1
TE05001.3-02
1
40
Above Block Ring
TE05001.3-01
1
41
Ring Snap
TE05001.3-18
1
42
Arm Shaft
TE05001-02
1
43
Ring Snap 22
GB894.1
2
44
Frame
TE05001.1
1
45
Nut M18
GB41
4
46
Spring Washer 18
GB93
4
47
Wheel Parts
TE05001.5
4
48
Arm Parts
TE05001.2
1
49
Rod Link
TE05001-03
2
50
Ring Snap 16
GB894.1
6
51
Mid Shaft Of Flat Roof
TE05001.4-11
1
52
Big Screw Of Flat Roof
TE05001.4-09
1
53
Pin 4X18
GB879
2
54
Trestle Parts Of Flat Roof
TE05001.4.2
1
55
Rotation Shaft Of Flat Roof
TE05001.4-14
1
56
Washer 12
GB97.1
1
57
Nut M12X1.5
GB6173
1
58
Hand Wheel
TE05001.4-4
2
59
Front And Back Screw
TE05001.4-5
1
60
Rod Link Of Flat Roof
TE05001.4-6
2
61
Shaft Cover
TE05001.4-8
2
62
Front Rod Link Of Flat Roof
TE05001.4-10
1
63
Plane bearing 8200
GB301
3
64
Washer 10
GB97.1
12
65
Nut M10
GB889
2
66
Left And Right Screw
TE05001.4-7
1
67
Small Shaft Of Flat Roof
TE05001.4-13
1
68
Ring Snap 18
GB894.1
4
69
Shaft Of Flat Roof
TE05001.4-12
1
70
Flat Roof
TE05001.4.1
1
71
Angle Iron Parts
TE05001.4-1
TE05001.4-2
TE05001.4-3
1
72
Blot M10X16
GB5783
8
73
Dishing Nut 6
GB62
2
74
Washer 6
GB97.1
2
75
Hook
TE05001-04
1
76
Chain
TEL[phone]
1
77
Hook Chain
TE05001-06
1
78
Handle sets
QLQD2A.1-1
1

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Safe Operating Temperature is between 40°F –105°F (4°C - 41°C)
REPLACEMENT PARTS
For replacement parts Customer Service at 1-800-222-5381. Not all equipment components are
available for replacement; illustrations provided are a convenient reference of location and position in the
assembly sequence. When ordering parts the following will be required: Model Number, Serial Number
and Description.
The distributor reserves the rights to make design changes and or improvements to product
lines and manuals without notice.
For replacement parts and technical questions, please call 1-800-222-5381.