Sumake 97/25K User manual

SUMAKE PNEUMATIC TOOLS
Air Stapler Kit
97/25K
SUMAKE INDUSTRIAL CO., LTD
4F,NO.351,Yangguang St.,Neihu District TAIPEI, TAIWAN, ZIP:114-91
97/25K-S-1410B-AC

TOOL SPECIFICATIONS
MODEL OF TOOL .................................................................. 97/25K
TOOL LENGTH ....................................................................... 9.84" (250 mm)
TOOL HEIGHT ........................................................................ 7.09" (180 mm)
TOOL WIDTH .......................................................................... 2.17" (55 mm)
WEIGHT (WITHOUT FASTENE S) ...................................…2.64 lbs (1.2 kg)
AI INLET ............................................................................... 1/4" NPT
COMP ESSED AI :
Maximum permissible operating pressure ............................. 110 PSIG (7.5 bar)
ecommended operating pressure range ........................….. 60 ~ 100 PSIG (4 ~ 7 bar)
AI CONSUMPTION.............................................................. 0.0115 scfm with 25
nails per minute
@ 100 psi (6.9 bar)
Noise dB(A):
A-weighted sound pressure level LpA……………….……….. 80.52 dB(A)
A-weighted sound power level LwA………………….……..… 93.52 dB(A)
Measurement uncertainty: 3dB
Vibration (m/s2 ):
Hand-arm vibration value…………………………………..….. 1.85 m/s2
Measurement uncertainty: 1.5 m/s2
Warning:
The vibration emission during actual use of the power tool can differ from the declared total
value depending on the ways in which the tool is used; and of the need to identify safety
measures to protect the operator that are based on an estimation of exposure in the actual
conditions of use (taking account of all parts of the operation cycle such as the times when
the tool is switched off and when it is running idle in addition to the trigger time).
List of fasteners for 97/25K:
Crown
Thickness
Width
MAGAZINE
4.5 mm , 0.18 " 0.6 mm , 0.024 " 0.9 mm , 0.035 " 100 pcs
Foreword:
This pneumatic stapler is designed for moulding,
hobbies and most other jobs requiring a hammer.
Its well balanced, ergonomic, comfort non-slip
cushioned grip and heavy duty driving compatible
staples to proper applications. Features long
protruding nose to nail/staple into tight
corners/groves, easy loading magazine are
exactly what master needed. No more painful
hammering and ensure you as satisfactory tackle and enjoy work.
Suitable applications:
Wood and wood like applications, MDF, Hobby/Craft, fine decorative trim, beading and
moulding. Tongue & Groove paneling. Cabinet and plywood assembly, garden furniture and
trellis work, door/window assembly, hardwood flooring, paneling and trim. Picture/mirror
frames. Sub-flooring and many more…. This electric tool is restricted to using on wood, wood
like products, leather and material of paper. Any other material is forbidden.
Caution:
Not suitable for stapling or nailing into concrete, masonry bricks or steel. Do not fire if nails
are jammed, as this will cause damage to the driver blade.
DANGER
Indicates an imminently hazardous situation which, if not avoided, will result in death or
serious injury.
WARNING
Indicates an potentially hazardous situation which, if not avoided, will result in death or
serious injury.
NOTE
Alerts the operator to useful information.
SAFETY INSTRUCTIONS
DANGER
1. ead this manual and understand all safety instructions before operation the tool. If you
have any questions, please contact our authorized representatives.
2. Only those fasteners listed in the operating instructions may be used in the fastener driv-
ing tools.
3. Only the main energy and the lubricants listed in the operating instructions may be used.
4. Fastener driving tools marked with an inverted equilateral triangle standing on one point
may only be used with an effective safety yoke.
5. Fastener driving tools equipped with contact actuation or continuous contact actuation,
marked with the symbol " Do not use on scaffoldings, ladders", shall not be used for spe-
cific application for example:
─when changing one driving location to another involves the use of scaffoldings, stairs,
ladders, or ladder alike constructions, e.g. roof laths,
─closing boxes or crates,
─fitting transportation safety systems e.g. on vehicles and wagons.
6. For the maintenance of fastener driving tools, only spare parts specified by the manufac-
turer or his authorized representative shall be used.
7. epairs shall carried out by agents authorized by the manufacturer or by other specialis-
ts, having due regard to the information given in the operating instruction.
8. Stands for mounting the fastener driving tools to a support for example a work table shall
be designed and constructed by the stand manufacturer in such a way that the fastener
driving tool can be safely fixed for the intended use, thus for example avoiding damage,
distortion or displacement.
9. Fastener driving tools operated by compressed air shall only be connected to compress-
ed air lines where the maximum allowable pressure cannot be exceed by a factor of
more than 10%, which can for example be achieved by a pressure reduction valve
which includes a downstream safety valve.
10. When using fastener driving tools operated by compressed air, particular attention must
be paid to avoid exceeding the maximum allowable pressure.
11. When using fastener driving tools operated by compressed air should only be operated
at the lowest pressure required for the work process at hand, in order to prevent unnece-
ssarily high noise levels, increased wear and resulting failures.
12. Hazards caused by fire and explosion when using oxygen or combustible gases for ope-
rating compressed air operated fastener driving tools.
13. Carry the fastener driving tool at workpiece using only the handgrip, and never with the
trigger actuated. Never carry the tool by the hose or pull the hose to move the tool.
14. Disconnect the tool from air supply before cleaning jams,
servicing, adjusting, and during non-operation.
15. Wear eye protection.
16. Do not use a check valve or any other fitting which allows
air to remain in the tool.
17. Do not place your hand or any part of your body in the
fastener discharge area of the tool when connecting or
disconnecting air supply.
18. Never point tool at yourself or at any other person.
19. Do not use on scaffoldings, ladders.
AIR SUPPLY AND CONNECTION
NOTE
‧Many air tool users find it convenient to use oiler to help provide oil
circulation through tool and increase the efficiency and useful life of
the tool. Check oil level in the oiler daily.
‧Many air tool user find it convenient to use a filter to remove liquid
and impurities which can rust or wear internal parts of the tool. A
filter also increase the efficiency and useful of the tool. The filter
must be checked on a daily basis and if necessary drained.
‧For better performance, install a 3/8" quick connector (1/4" NPT
threads) with an inside diameter of .315" on your tool and a 3/8"
quick coupler on the air hose.
The following illustration shows the correct mode of connection to the air
supply system which will increase the efficiency and useful life of the tool.
LUBRICATION AND MAINTENANCE
NOTE
‧Disconnect the air supply from the tool before lubricating.
‧Your tool requires lubrication before you use it for the first time.
‧Wipe off excessive oil at the exhaust. Excessive oil will damage
O-rings of tool. If in-line oiler is used, manual lubrication through the
air inlet is not required on a daily basis.
‧Turn the tool so the inlet is facing up and put one drop of high
speed spindle oil, UNOCAL X22, or 3-IN-1 oil into air inlet. Never
use detergent oil or additives. Operate the tool briefly after adding
oil.

LOADING THE TOOL
WARNING
‧Do not place your hand or any part of your body in the
fastener discharge area of the tool when connecting or
disconnecting air supply.
WARNING
‧Never point any operational fastener driving tool at
yourself or at any other person.
1. Disconnect air hose.
2. Depress the magazine latch. Pull back on the magazine
cover.
3. Insert a stick of fasteners into the magazine. Make sure
the pointed ends of the fasteners are loaded with the
points upward. Also make sure fasteners are not dirty
or damaged.
4. Push the magazine cover forward until the latch
catches.
OPERATING THE TOOL
WARNING
Protect your eyes and ears. Wear z87.1 safety glasses with side
shields. Wear hearing protection. Employers and users are
responsible for ensuring the user or anyone near the tool wear this
safety protection.
NOTE
Check and replace any damaged or worn components on the tool.
The safety warning labels on the tool must also be replaced if they are
not legible.
1. Add a few drops of UNOCAL X22 or 3-in-1 oil into the air inlet.
(See Fig. 1)
2. Attach a high flow quick connect fitting to the tool. (See Fig. 2)
3. Empty the magazine.
4. Connect the tool to an air compressor using a 3/8" I.D hose.
Make sure the hose has a rated working pressure exceeding
200 PSI (13.8bar) and a female quick coupler. (See Fig. 3)
5. egulate the air pressure to obtain 70 PSI (4.8 bar) at the tool.
(See Fig. 4)
6. Disconnect the air supply from the tool.
7. Load fasteners into your tool following the instructions in this
manual. (See Fig. 5)
8. econnect the air supply to the tool.
9. Test for proper fastener penetration by driving nails into a sample
piece of wood. If the fasteners do not achieve the desired
penetration, adjust the air pressure to a higher setting until the
desired penetration is achieved. Do not exceed 110 PSI
(7.6 bar) at the tool. (See Fig. 6)
CONTACT SAFETY TRIP MECHANISM
OPE ATING A CONTACT SAFETY T IP TOOL:
-The operator requires finger to be off the trigger and the nose
of the tool to be placed on the workpiece.
-The contact safety trip mechanism is then depressed against the
workpiece and the trigger is pulled to drive a fastener.
-The trigger is released after each fastener is driven.
-Move the tool to next location and the above procedure repeated.
CHECKING OPE ATION OF CONTACT SAFETY T IP MECHANISM:
-Disconnect the air supply from the tool.
-Empty the magazine.
-Make sure the trigger and contact safety trip mechanism move up
and down without any sticking.
-Connect air supply to the tool.
-Depress the contact safety trip mechanism against the workpiece
without pulling the trigger. The tool must not cycle. Never use the
tool if a cycle occurs.
-Hold the tool clear of the workpiece. The contact safety trip
mechanism should return to its original down position. Pull the
trigger. The tool must not cycle. Never use the tool if a cycle
occurs.
-Depress the contact safety mechanism again the workpiece and
pull the trigger, the tool must cycle.
CLEARING A JAM FROM THE TOOL
WARNING
Disconnect the tool from air compressor before adjusting, clearing
jams, servicing, relocating and during non-operation.
1. Fastener jammed in fastener discharge area:
‧Disconnect tool from air hose.
‧Grab jammed fastener with pliers and remove.
2. Fastener jam inside magazine:
‧Disconnect air tool from air hose.
‧Pull back on fastener pusher until locked.
‧ emoved jammed fastener.
‧ elease fastener pusher.
CLEANING THE TOOL
DANGER
Never use gasoline or other flammable liquids to clean the tool. Va
pors in the tool will ignite by a spark and cause the tool to explode
and result in death or serious personal injury.
NOTE
Solvents used to clean the nose of the tool and contacr safety trip
mechanism may soften the tar on the shingles and cause the
buildup to be accelerated. Make sure to dry the tool thoroughly after
cleaning and before operating the tool again.
1. Disconnect the air supply from the tool.
2. emove tar buildup with kerosene #2 fuel oil or diesel fuel. Do
not allow solvent to get into the cylinder or damage may occur.
Dry off the tool completely before use.
Fig.1
Fig.2
Fig.3
Fig.4
Fig.5
Fig.6

Description Spec Q'ty Description Spec Q'ty Description Spec Q'ty
CC0801 END CAP 1 ▲ KM0522 HEX.S C.HD.B LT M5×0.8-22L 3 UC1601 SPRING SHAFT 1
FA3201 CYLINDER 1 MH0701 SPACER 1 UC1701 C MPRESSI N SPRING 1
FA4102 B DY 1 A003A -RING ARP568-003 3 UC3101 CYLINDER CAP 1
FA4401 EXHAUST CAP 1 A004A -RING ARP568-004 1 UE1101W TRIGGER VALVE ASSY. 1
FA4501 CAP SEAL 1 A024A -RING ARP568-024 1 UE1302 C MPRESSI N SPRING 1
FA4801 BUMPER 1 A127A -RING ARP568-127 1 UE1401 TRIGGER VALVE STEM 1
FA4901 C LLAR 1 A134A -RING ARP568-134 1 UE1501 SEAL 1
FA5701 TRIGGER 1 B221H -RING 21.5×3.0 1 UE1601 TRIGGER VALVE GUIDE 1
FA5801 SAFETY(B) 1 B323A -RING 31.8×2.4 1 UE1701 TRIGGER VALVE SEAT 1
FA7401 N ZZLE 1 G030A -RING G30 1 UE2001 SPACER 1
FB2302 HEAD VALVE PIST N 1 P010A -RING P10 1 UT0201 DRIVER SET 1
FB2401 C MPRESSI N SPRING 1 P014A -RING P14 1 UT0301 C VER PLATE 1
FB2501 PIST N ST P 1 P025A -RING P25(1A) 1 UT0301W DRIVER ASSY. 1
FB2901 MAIN PIST N 1 PA3901 PIN 1 UU0101 MAGAZINE CAP SET 1
FB3201 PIN 1 UA1201 LATCH 1 UU0201 MAGAZINE SEAT SET 1
FB3601 PIST N ST P 1 UA1301 LATCH SPRING 1 UU0301 PUSHER 1
FB3801 PIST N ST P 1 UA1401 RETAINER SCREW 2 UU0801W MAGAZINE SEAT ASSY. 1
FB4201 PIN 2 UA1501 GUIDE STEM 2 UU0901W MAGAZINE CAP ASSY. 1
FE1201 EXHAUST CAP RING 1 UA1701 PUSHER SPRING 2 YE2501 E-RING ∮2.5 1
KF0510 FLAT HD.B LT M5×0.8-10L 1 UA1801 HEX.S C.SET SCREW 2 YG0501 SPRING WASHER ∮5 6
KM0404 HEX.S C.HD.B LT M4×0.7-4L 2 UC1401 SAFETY GUIDE 1 YL0508 L CK NUT M5×0.8 1
▲ KM0520 HEX.S C.HD.B LT M5×0.8-20L 4 UC1501 UPPER SAFETY 1 #N/A #N/A 0
★☆ If you need to order parts, please mark both Parts No. and Description. ☆★
97/25K MEDIUM WIRE AIR STAPLER
Part_No Part_No Part_No
202304 E

EC DECLARATION OF CONFORMITY
We: SUMAKE INDUSTRIAL CO., LTD.
4F, No. 351, Yangguang St., Nei u District, Taipei City, Taiwan
declare in sole responsibility t at t e equipment
Equipment:AIR STAPLER
Model/ Serial No.: 97/25K
to w ic t is declaration applies, complies wit t ese normative documents:
Mac inery Directive: 2006/42/EC
and conforms to t e following EN standard,
EN ISO 12100: 2010
EN ISO 11148-13:2018
Name and Signature/Position Date and Place
2020/12/09
Mike Su – Managing Director Taipei, Taiwan
97/25-D-2107E-AC
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