Sumake ST-TB100 User manual

SUMAKE PNEUMATIC TOOLS
Tire Buffer
(W/Quick Change Chuck)
ST-TB100
SUMAKE INDUSTRIAL CO., LTD
4F,NO.351,Yangguang St.,Neihu District TAIPEI, TAIWAN, ZIP:114-91
Specification:
Free Speed
2,500 r/min
Air Consumption
13 CFM (370 L/min)
Overall Length
8-1/6”(210 mm)
Air Inlet (PT)
1/4” (6.35 mm)
Air Hose (I.D.)
3/8” (10 mm)
Air Pressure
90 psi (6.3 bar)
Net Weight
2.2 lbs (1.0 kg)
Noise and Vibration:
Vibration
EN ISO 28662-12
Noise
EN ISO 15744
Remark
No Load:
2.6 m/s²
Sound Pressure Level
No load: 89 dB(A)
Please always
wear ear
protector at
environment
noise level > 80
dB(A) due to
risk of impaired
hearing!
Sound power level
No load: 100 dB(A)
Uncertainty
K= 1.35 m/s²
Uncertainty
K= 3dB
ST-TB100-S-2008B-D5F

ECDECLARATION OF CONFORMITY
We: SUMAKE INDUSTRIAL CO., LTD.
4F, No. 351, Yangguang St., Neihu District, Taipei City, Taiwan
declare in sole responsibility that the equipment
Equipment：TIRE BUFFER (W/QUICK CHANGE CHUCK)
Model/ Serial No.：ST-TB100
to which this declaration applies, complies with these normative documents:
Machinery Directive: 2006/42/EC
and conforms to the following EN standard,
EN ISO 12100: 2010
EN ISO 11148-9:2011
Name and Signature/Position Date and Place
2018/4/19
MikeSu–ManagingDirector Taipei, Taiwan
ST-TB100-D-1805A-D5F

Foreword
Sumake is a manufacturer and exporter of air
tools since established. We have devote all our
efforts in improving quality and tools’ life. As
well as the noise and vibration of tools. Bring all
of you working efficiences, profits, and enjoy
using the tool is our principle.
Features
This tool is designed to meet an extremely wide
range of metal materials to be cut into any shape,
straight side or curved side.
Operator‘s instruction
1. Main Applications
A breakthrough in cutting speed and durability.
This lightweight, fast cutting tool is ideally suited
for body shop and sheet metal work. Leaves sheet
metal smooth and free fromburrsand distortion.
.
2. Cautions forUse
2-1 Air pressure
Maximum performance is displayed at the proper
A portion of the water content, however, is
condensed in the piping, and can enter the too
l
mechanism, and may cause trouble. So, install a
n
air filter and on oiler between the compressor an
d
the tool. Use a 3 HP or larger compressor fo
r
each sander.
2-3 Air hose
Clean the hose with a blast of compressed ai
r
b
efore connecting the hose to air tool. This wil
l
p
revent both moisture and dust within the hos
e
from entering the tool and causing possible rus
t
or malfunction. To compensate for unusuall
y
long hose (over 25 ft), the line pressure should b
e
increased accordingly.
Drainage
2-4 The approved eye protector, ear-muff,
mouth-muffle, and gloves should be worn whe
n
3.2 Replace and adjusting
There is no user serviceable part inside this tool.
Please send thetool to a qualifiedpersonnel or our
service section to repair or/and replacewornparts.
4. Maintenance
4-1 Lubrication
Before connecting the hose , apply 4 or 5 drops of
#60 spindle oil at the air inlet. Use of a thicker oil
can lead to reduced performance or malfunction.
If a thicker oil is used by accident, wipe it away
immediately. Also, every 3 or 4 hours of
operation, oiling is necessary.
4-2 Storage
Avoid storing the tool in a location subject to high
humidity. If the tool is left as it is used , the
residual moisture inside the tool can cause rust.
Before storing and after operation, oil the tool at
theair inlet with spindle oil and run it for a short
time.
4-3 Disposal
If the tool is too seriously damaged to be used
anymore, drop it in a resource recycling can.
N
ever drop it into fire.
ST
TB100
I
1805
A
D5
Foreword
Sumake is a manufacturer and exporter of air
tools since established. We have devote all our
efforts in improving quality and tools’ life. As
well as the noise and vibration of tools. Bring all
of you working efficiences, profits, and enjoy
using the tool is our principle.
Features
This tool is designed to meet an extremely wide
range of metal materials to be cut into any shape,
straight side or curved side.
Operator‘s instruction
1. Main Applications
A breakthrough in cutting speed and durability.
This lightweight, fast cutting tool is ideally suited
for body shop and sheet metal work. Leaves sheet
metal smooth and free fromburrs and distortion.
.
2. Cautions forUse
2-1 Air pressure
Maximum performance is displayed at the proper
sanding speed, obtainable at a gauge pressure of
6.2 bar.Range-wise, this is an air pressure from5
to 7 bar (70 to 100 psi)
57
2-2 Air line
Use a 3/8“ air hose between the compressor and
the tool . Compressed air is cooled and its water
content separated, as soon as the air leaves the
compressor.
Tool
Nipple
Coupler Recoil
hose
Leader
hose
Oi ler Regulator
Water
separation Air supply
Drain
daily
A portion of the water content, however, is
condensed in the piping, and can enter the too
l
mechanism, and may cause trouble. So, install a
n
air filter and on oiler between the compressor an
d
the tool. Use a 3 HP or larger compressor fo
r
each sander.
2-3 Air hose
Clean the hose with a blast of compressed ai
r
b
efore connecting the hose to air tool. This wil
l
p
revent both moisture and dust within the hos
e
from entering the tool and causing possible rus
t
or malfunction. To compensate for unusuall
y
long hose (over 25 ft), the line pressure should b
e
increased accordingly.
Drainage
2-4 The approved eye protector, ear-muff,
mouth-muffle, and gloves should be worn whe
n
operate thistool.
2-5 Theworking placeshall beventilative.
2-6 Release the on-off device in the case o
f
energy supply failure.
3. Operation, Adjusting And Replacin
g
Method
3.1 On-off device
To operate this tool, just push the lever towar
d
the tool itself. The tool continuously reciprocates
as one push the lever down and it stops runnin
g
as the lever is released.
For the sake of safety, put it on hanger or on
a
soft flat pad when not in use.
3.2 Replace and adjusting
There is no user serviceable part inside this tool.
Please send thetool to a qualifiedpersonnel or our
service section to repair or/and replacewornparts.
4. Maintenance
4-1 Lubrication
Before connecting the hose , apply 4 or 5 drops of
#60 spindle oil at the air inlet. Use of a thicker oil
can lead to reduced performance or malfunction.
If a thicker oil is used by accident, wipe it away
immediately. Also, every 3 or 4 hours of
operation, oiling is necessary.
4-2 Storage
Avoid storing the tool in a location subject to high
humidity. If the tool is left as it is used , the
residual moisture inside the tool can cause rust.
Before storing and after operation, oil the tool at
theair inlet with spindle oil and run it for a short
time.
4-3 Disposal
If the tool is too seriously damaged to be used
anymore, drop it in a resource recycling can.
N
ever drop it into fire.
4-4 Ordering serviceParts
For further operational and handling information
or for replacement of parts and components,
contact the sale agent from whom you purchased
the tool or the service division of our company.
*In ordering parts and components, give each
part number, name and quantity.
Warning
1. This tool is not insulted for coming into contact
with electric power source.
2. It is forbidden to use this tool in explosive
atmospheres and do not put any combustible
material near the workpiece since it emit sparks
when grind with metal material.
3. The metal cutting trash might be sharp and it is
blew out from the under part of Dies.
4. Prevent long hair or loose clothing from
drawing in while operate this tool.
5. Never carry the tool by hose and beware of a
whippingcompressedairhose.
6.The workpiece shall be fixed by proper device.
7. Keep your body balance and beware of the fall
ofthe severed workpiece.
ST-TB100-I-1805A-D5
Foreword
Sumake is a manufacturer and exporter of air
tools since established. We have devote all our
efforts in improving quality and tools’ life. As
well as the noise and vibration of tools. Bring all
of you working efficiences, profits, and enjoy
using the tool is our principle.
Features
This tool is designed to meet an extremely wide
range of metal materials to be cut into any shape,
straight side or curved side.
Operator‘s instruction
1. Main Applications
A breakthrough in cutting speed and durability.
This lightweight, fast cutting tool is ideally suited
for body shop and sheet metal work. Leaves sheet
metal smooth and free fromburrs and distortion.
.
2. Cautions forUse
2-1 Air pressure
Maximum performance is displayed at the proper
sanding speed, obtainable at a gauge pressure of
6.2 bar.Range-wise, this is an air pressure from5
to 7 bar (70 to 100 psi)
57
2-2 Air line
Use a 3/8“ air hose between the compressor and
the tool . Compressed air is cooled and its water
content separated, as soon as the air leaves the
compressor.
Tool
Nipple
Coupler Recoil
hose
Leader
hose
Oi ler Regulator
Water
separation Air supply
Drain
daily
A portion of the water content, however, is
condensed in the piping, and can enter the too
l
mechanism, and may cause trouble. So, install a
n
air filter and on oiler between the compressor an
d
the tool. Use a 3 HP or larger compressor fo
r
each sander.
2-3 Air hose
Clean the hose with a blast of compressed ai
r
b
efore connecting the hose to air tool. This wil
l
p
revent both moisture and dust within the hos
e
from entering the tool and causing possible rus
t
or malfunction. To compensate for unusuall
y
long hose (over 25 ft), the line pressure should b
e
increased accordingly.
Drainage
2-4 The approved eye protector, ear-muff,
mouth-muffle, and gloves should be worn whe
n
operate thistool.
2-5 Theworking placeshall beventilative.
2-6 Release the on-off device in the case o
f
energy supply failure.
3. Operation, Adjusting And Replacin
g
Method
3.1 On-off device
To operate this tool, just push the lever towar
d
the tool itself. The tool continuously reciprocates
as one push the lever down and it stops runnin
g
as the lever is released.
For the sake of safety, put it on hanger or on
a
soft flat pad when not in use.
3.2 Replace and adjusting
There is no user serviceable part inside this tool.
Please send thetool to a qualifiedpersonnel or our
service section to repair or/and replacewornparts.
4. Maintenance
4-1 Lubrication
Before connecting the hose , apply 4 or 5 drops of
#60 spindle oil at the air inlet. Use of a thicker oil
can lead to reduced performance or malfunction.
If a thicker oil is used by accident, wipe it away
immediately. Also, every 3 or 4 hours of
operation, oiling is necessary.
4-2 Storage
Avoid storing the tool in a location subject to high
humidity. If the tool is left as it is used , the
residual moisture inside the tool can cause rust.
Before storing and after operation, oil the tool at
theair inlet with spindle oil and run it for a short
time.
4-3 Disposal
If the tool is too seriously damaged to be used
anymore, drop it in a resource recycling can.
N
ever drop it into fire.
4-4 Ordering serviceParts
For further operational and handling information
or for replacement of parts and components,
contact the sale agent from whom you purchased
the tool or the service division of our company.
*In ordering parts and components, give each
part number, name and quantity.
Warning
1. This tool is not insulted for coming into contact
with electric power source.
2. It is forbidden to use this tool in explosive
atmospheres and do not put any combustible
material near the workpiece since it emit sparks
when grind with metal material.
3. The metal cutting trash might be sharp and it is
blew out from the under part of Dies.
4. Prevent long hair or loose clothing from
drawing in while operate this tool.
5. Never carry the tool by hose and beware of a
whippingcompressedairhose.
6.The workpiece shall be fixed by proper device.
7. Keep your body balance and beware of the fall
ofthe severed workpiece.

ST-TB100
PARTS LIST
No. Parts No. Description Q'ty No. Parts No. Description Q'ty
1 TB100-01 Change Sleave Ass'y 1 17 DG1002L-17 Spring Pin (Φ2.5x20) 1
2 TB100-02 Chuck Spacer 1 18 DG1002L-18 Valve Screw 1
3 TB100-03 Bearing Housing 1 19 DG1002L-19 O-Ring (ID9.8x2.4) 1
4 TB100-04 Ball Bearing (6201ZZ) 2 20 DG1002L-20 Valve Spring 1
5 TB100-05 Planet Carrier 1 21 DG1002L-21 Throttle Valve 1
6 TB100-06 Pin (Φ4x15.8) 3 22 DG1002L-22 O-Ring (P4) 1
7 TB100-07 Planet Gear 3 23 DG1002L-23 Valve Shaft 1
8 TB100-08 Internal Gear 1 24 DG1002L-24 Throttle Lever Assy 1
9 TB100-09 Ball Bearing (626ZZ) 1 25 DG1002L-25 Spring Pin (M3x18) 1
10 TB100-10 Front Plate 1 31 TB100-31 Adapter 1
11 TB100-11 Spring Pin (2.5x4) 3 41 DG1002L-41 Housing 1
12 TB100-12 Cylinder 1 42 DG1002L-42 Muffler 2
13 TB100-13 Rotor 1 43 DG1002L-43 O-Ring (S022.4) 1
14 TB100-14 Rotor Blade 4 44 DG1002L-44 Exhaust Sleeve 1
15 TB100-15 Rear End Plate 1 45 DG1002L-45 Inlet Bushing 1
16 TB100-16 Ball Bearing (696ZZ) 1 46 DG1002L-46 Housing Cover 1
ST-TB100-P-2001C-D5
TIRE BUFFER