Rapid BR 1.05.08-HW/E User manual

Translation of the original operation manual GB, Stand 09 / 2018
nBR 1.05.08-HW/E # 01 013
nBR 1.03.10-HW/E # 01 014
i
Weiterentwicklung im Sinne des Fortschrittes behalten wir uns vor. - Technical Modifications are subject to change. - Details techniques subject à modification sans avis préalable
O P T I M I Z E S W O R K R O U T I N E S E N V I R O N M E N T A L L Y E F F E C T I V E S E C U R E

1. Safety instructios
· Please observe: This operation manual contains all necessary information.
Please read carefully to avoid damages and faults. All Rapid pieces of
equipment are checked carefully before delivery for their perfect composition
and function. In case of improper use all rights to claim under guarantee are
void.
· Make sure that only skilled staff is working with this device in order to prevent
damages and accidents caused by improper use.
· Environmental conditions i.e. humidity, low temperatures, sunlight and
contamination may damage device.
· Before using the device make sure that it is not contaminated to prevent any
injury. Avoid any contamination of device as well as of environment. In case of
any contamination during operation of device take care that it is immediately
and professionally removed.
· Always wear safety cloths respecting the applicable regulations for accident
prevention
· Only use this device conforming to its purpose and function. Improper use can
cause severe injuries.
· Caution – moving parts, sharp edges, hot machine parts or exhausting steam
can cause severe injuries.
· Before use always check the device for damages and leaks. In case of any
damage or leak make sure that it is repaired professionally before use.
Operation of defect device may cause severe injuries.
· In case of any sign of damage or malfunction during operation of device stop
device immediately to prevent injuries. Before next use make sure that the
device professionally repaired.
· Take care that in case of an accident all emergency measures are on hand
CONTENTS Seite
1. Safety Instructions 2
2. General advice 3
3. Technical data 3
4. Description 3
5. Assembling / Installation 3
6. Spare parts and accessories 4
7. Operation 4
8. Maintanance and trouble shooting 4
9. Disposal 4
10. Warranty 4
OPERATION MANUAL
[phone]
2

2. General advice
These hose reels have to be used only for distributing fluids, at the pressures and
temperatures indicated on the schedule. We decline any responsibility for anomalies or
dangers which could arise by an hose assembly with characteristics and uses different from
the ones described herein.
3. Technical data
4. Description
The hose reels are made of stainless steel AISI 304 except for some parts made of nylon
and brass.
The hose rolling is done automatically by a spring made of high quality steel, incorporated in
the drum.The stop can be done at any desired length,
through an automatic locking device.
5. Assembling / Installation
WARNING: The installation of the hose reel and the
connection to the piping network are allowed to
qualified personel only!
IMPORTANT: The hose reel has to be wall mounted at
a minimum height from the floor of 2.50 m in order to prevent accidents during work
operations.
- Mount the hose reel to a solid, smooth wall surface using 2 screws 8 mm. in
diameter.
- Always connect the hose reel to the line with a flexible hose.
- Put an air valve on the feed line of the hose reel for ease of maintenance. The
air valve can be used as a safety valve in the event of an accident.
WARNING! The manufacturer declines any responsibility for injuries to people or damages
to things caused by a wrong assembly of the hose reel.
Model Art.No. Max. pressure Inlet Outlet Hose Hose length Weight
1.05.08-HW/E 01 013 20 bar 8mm 1/4" LPU 8x12 5m 3kg
1.03.10-HW/E 01 014 20 bar 10mm 3/8" LPU 10x14 3m 3kg
[phone]
3

6. Spare parts and accessories
Pos. Desc ription Pos. Desc ription
0018 (x) Screw TE M 6x10 0330 Hose 10x14 L = 3 m
0022A Hose stopper D.10x14 0330 LPU hose 10x14 L = 3 m
0044 (x) Nut M6 FR 0331 R atchet hook
0127 Hose s topper D . 8x12 0332 R atchet s upport
0130 Sc rew TC 5x12 HILO 0333 (x) Screw TC M 4x10
0297 Spring for hook 0342 Hose s topper D . 8x11
0298 (x) Pivoting s upport axis 0343 Union for hose ø 8
0299 R atchet pivot 0344 Union for hose ø 10
0313 Sc rew TC 5x16 HILO 0345 O -R ing
0316 (x) Nut M 12 0409 (x) Seeger A 14
0317 (x) Screw TC 5x67 0416 Plas tic fitting D .10
0318 (x) Spring half c asing 0445 (x) Swivel s haft
0319 (x) Swivel half casing 0448 Hos e 8x12 L= 1 m
0320 Spac er L = 68 0448 LPU hose 8x12 L= 1 m
0321 Spring linkage s haft 0449 Hose 10x14 L= 1 m
0324 Spring 0449 LPU hose 10x14 L= 1 m
0325 Half drum 0475 Sc rew TSP 6x34 Torx
0326 (x) Swivel bracket 0476 Plas tic fitting D .8
0329 Hose 8x11 L= 5 m 0658 Hose guide
0329 LPU hose 8x12 L= 5 m 0661 Hose 6,5x10 L= 6 m
4
[phone]

7. Operation
To get the maximum efficiency during work operations, we suggest that you unroll the
hose for the required length only.
The hose can be stopped at the desired length at every turn of the drum.
To rewind the hose, put a light traction on it.
Always hold the hose when you rewind it in order to avoid damages to the machine,
injuries to people or surrounding things.
8. Maintanence and trouble shooting
8.1 IMPORTANT: Any maintanance operation shall be carried out by a suitable trained
staff.
- check periodically:
8.1.1 The correct operation of the hose reel.
8.1.2 That there are no fluid losses from the couplers and the swivel joints.
8.1.3 The good condition of the flexible hoses.
- We advise you to contact the manufacturer for any possible anomaly and before
replacing any part.
8.2 Repairs:
IMPORTANT: Any mantenance operation shall be carried out by a suitable trained staff
following carefully the information given in this manual.
- WARNING! Before starting any operation in the reel:
8.2.1 Turn off the supply of fluid.
8.2.2Take out the hose rubber stopper and release the hose slowly until the spring is
completely unloaded.
- Check and replace periodically:
8.2.3The seals of the swivel joint.
8.2.4The flexible hose.
- Any replacement of the hose reel parts has to be done using original spare parts.
8.3 WARNING: Before performing any operation , position the stopper at the end of the
hose, reel the hose completely and make sure that the spring is comnpletely
slackened Use a hose with dimension and pressure characteristics suited to the use
(see table of characteristics).
8.3.1Take the inlet hose off by removing the seeger (figure A).
8.3.2Insert a 5 mm hexagon driver into the 6 flats of the spring hub. Unfasten the nut with
a 19 mm driver, holding in place with the hexagon driver (figure B). Release the
spring by turning the hexagon driver slowly clockwise.
8.3.3Remove the nut and the 4 attachment screws from the two half-casings.
8.3.4Remove the half-casing and take out the drum (fig C).
WARNING: DO NOT OPEN ThE SPRING CASING. SPRING REPAIR OR
REPLACEMENT OPERATIONS MuST ONLY BE PERFORMED BY QuALIFIED
TEChNICIANS.
8.3.5Take the spring hub out of the drum (figure D).
8.3.6Unfasten the central screw and remove the bushing (fig E).
8.3.7Separate the hub from the drum and take the tube coupling out of the hub (figure F).
Remove the o-ring.
8.3.8Position the o-ring on the coupling and insert the coupling into the hub hole.
[phone]
5

8.3.9Reposition the hub in the drum by fastening the central screw and insert the spring
hub.
8.3.10 Fit the stop approximately 50 cm from the opposite end of the hose and reel the
new hose on the drum.
8.3.11 Grease if required. Reassemble the reel, following the operations in reverse order.
8.3.12 Insert a hexagonal wrench in the hub hole. Turn the wrench anti-clockwise so that
the Iimit stop is in contact with the hose guide end fitting. Prestress the spring by
continuing to turn the wrench anti-clockwise (5 turns).
8.3.13 Hold the wrench in position and fasten the nut.Perform a functional check.If the
hose does not go in completely or does not come out completely, readjust the
tension of the spring (point 12) Slide the limit stop to the required distance from the
end of the hose (minimum 1 metre).
9. Disposal
9.1 Completely empty all parts of the equipment ( hoses, pumps ,
tanks , etc ) and given case blown out with air .
9.2 Dangerous parts of the appliance must be made unusable f.e.
perforate pressure vessel , deform hose reels , etc.
9.3 Rubber , metals, glass ect. must be separated .
Dispose material fractions according to the local laws and regulations .
YOUR CONTRIBUTION TO PROTECT THE ENVIRONMENT
The pertinent regulations for the registration, setting up and operation of equipment for
dealing with materials hazardous to water must always be complied with by the user.
10. Warranty
10.1 In case of insufficient maintenance, faults on operation, use of not adequate spare
parts or attachments all liabilities and rights of claim under guarantee are void.
10.2 The manufacturer is not liable for improper use of the container or ignoring the
safety instructions.
10.3 Technical modifications are subject to change without announcement.
6
[phone]

7
[phone]

Fax : [phone] •
inf o@ra p id- g rou p .de
Rap id G r oup Gmb H •Bah n hof s traß e 53 - 55•6 4 560 Rie d stad t •Tele f on: + 49 ( 6 158 ) 92 9 80- 0 •
www .rap i d-g r oup . de•
8
[phone]