Sumitomo ALTAX NEO User manual

Maintenance manual No.CM2015E-8
■The product should be handled by an experienced and skilled personnel.
Read the maintenance manual thoroughly before using the product.
■The maintenance manual should be delivered to a customer who uses the product.
■Make sure the maintenance manual should be stored securely.
ALTAX® NEO
Gearmotor
Reducer
Application Product : ALTAX®NEO with Current Limiter
<<CAUTION>>

1
Introduction: Safety Precautions
- Carefully read this maintenance manual and all accompanying documents before use (installation,
operation, maintenance, inspection, etc.). Thoroughly understand the machine, information about
safety, and all precautions for correct operation.
After reading, retain this manual for future reference.
- Pay close attention to the "DANGER" and "CAUTION" warnings regarding safety and proper use.
DANGER Improper handling may result in physical damage, serious personal injury
and/or death.
CAUTION Improper handling may result in physical damage and/or personal injury.
Matters described in CAUTION may lead to serious danger depending on the situation.
Be sure to observe important matters described herein.
DANGER
- Transport, installation, plumbing, wiring, operation, maintenance, and inspections should be
performed by trained technicians; otherwise, electric shock, injury, re, or damage to the equip-
ment may result.
- In the case of maintenance with disassembly, please contact the nearest authorized service
station.
- When using the equipment in conjunction with Explosion proof motor , a technician with
electrical expertise should supervise the transport, installation, plumbing, wiring, operation,
maintenance and inspection of the equipment; otherwise, explosion, ignition, electric shock,
personal injury, re or damage to the equipment may result.
- When the unit is to be used in a system for human transport a protecting device for human
safety should be installed to prevent chances of accidents resulting in personal injury, death, or
damage to the equipment due to running out of control or falling.
- When the unit is to be used for an elevator or lifter, install a safety protecting device on the
elevator side to prevent it from falling; otherwise, personal injury, death, or damage to the
equipment may result.
CAUTION
Please install loss prevention device such as oil pan to the machine which is vulnerable to oil
especially (machine for food processing and machine for clean room, and so on) in case oil or
grease leaks; otherwise, the product may fail because of oil leakage.

22
Introduction: How to Refer to the Maintenance Manual, Table of Contents
This maintenance manual is common for “gearmotors”, “reducers”.
The symbols shown below appear in the upper right or left corner of each page to indicate the
classication. Please read the applicable pages.
On Common pages, symbols identify distinctions between specic specications.
Specications
All Specications
Are Common
Gearmotor Reducer Application
Product
Without brake With brake
Symbol
Contents
Common
Introduction: Safety Precautions ………………………………………………………………… 1
Introduction: Reading the Maintenance Manual, Table of Contents ………………………… 2
1. Inspection Upon Delivery ……………………………………………………………………… 3
2. Storage …………………………………………………………………………………………… 7
3. Transport ………………………………………………………………………………………… 8
4. Installation ……………………………………………………………………………………… 9
5. Coupling with Other Machines ………………………………………………………………… 11
6. Wiring …………………………………………………………………………………………… 13
7. Operation ………………………………………………………………………………………… 33
8. Daily Inspection and Maintenance …………………………………………………………… 36
9. Troubleshooting ………………………………………………………………………………… 55
10. Construction Drawings ………………………………………………………………………… 57
Application Product : ALTAX®NEO with Current Limiter
11. Specication, Installation …………………………………………………………………… 62
12. Wiring …………………………………………………………………………………………… 63
13. Setting ………………………………………………………………………………………… 64
14. Operation ……………………………………………………………………………………… 65
Common
15. Warranty ………………………………………………………………………………………… 66
Common Application
Product

32
1. Inspection upon Delivery Common
32
CAUTION
- Unpack the unit after verifying that it is positioned right side up; otherwise, injury may result.
- Verify that the unit received is in fact the one you ordered. Installing the wrong unit may result
in personal injury or equipment damage.
- Do not remove the nameplate
Verify the items listed below upon receiving the product. If a nonconformity or problem is found, please
contact with your nearest agent, distributor, or sales oce.
[1] Does the information on the nameplate conform to what you ordered?
[2] Was any part broken during transport?
[3] Are all bolts and nuts tightened rmly?
1-1 Reading the Nameplates
There are two main types of nameplates: type 1 and type 2. Representative examples are shown below.
Please observe them by type.
When contacting the company, please provide [1] Gearmotor or reducer type/specication symbol,
[2] Reduction ratio, and [3] Production number (Serial number).
[1] Gearmotor type (see P4)/
specication symbol (see P5)*
[2] Reduction Ratio
- Motor capacity
- Motor characteristics
- Brake for motor with brake
Current value
[3] Serial number
- Motor type (see P6)
- Brake for motor with brake
(see P6)
- Motor frame size
Figure 1-1 Gearmotor nameplate (type 1)
- Brake torque
for motor with brake
- Nameplate Type 2: Separate Nameplates for Gear Unit and Motor Unit.
- Nameplate Type 1: Gear Unit and Motor Unit Are Combined.
[1] Gearmotor, Reducer Type (see P4)/
specication symbol
(see P5)*
[2] Reduction Ratio
- Input capacity, speed
- Allowable output torque
[3] Serial number
- Motor type (see P6)
- Brake type
for motor with brake
(see P6)
- Motor frame size
- Brake torque
for motor with brake
[3] Serial number
- Brake current value for motor with brake
- Motor capacity - Motor characteristics
Figure 1-2 Gearmotor, Reducer nameplate (type 2)
(Gear unit nameplate) (Motor unit nameplate)
* The specication symbol may not be on the nameplate.
Note: The reducer has a nameplate only on the gear unit.
MODEL
B.AMP
M.AMP
r/min
SERIALNo.
Hz
VOLTS
RATIOOUTPUTRATING
TYPE
RATING
FRAME
N・m
N・mB.TORQUE
JISC4034-1
M/BTHERMA
PØ
2D
Code
OUTPUTRATING N・m SERIALNo.
INPUT r/min
RATIO
MODEL
2D
Code
ØP TYPE
M.AMP
Hz
VOLTS
P.F.
r/min
FRAME
M.THERM
RATING
N・mB.TORQUE
EFF. B.THERMAL
JISC4213
DTT961W
B.AMP S/N
kW
2D
Code

44
Common 1. Inspection upon Delivery
C N H M 01 5087 B 87
Model Symbol
C ALTAX NEO
P
ALTAX
Low Reduction Ratio
Series With or Without Brake
Blank Without Brake
B With brake
C
With One-Touch Release
type Brake
Reduction ratio
Mounting style
H Foot
V Flange
Motor connection method
M Gearmotor
Blank Reducer
(free shaft)
Motor capacity
symbol (4P)
004 40W
006 60W
009 90W
01 0.1kW
02 0.2kW
03 0.25kW
05 0.4kW
08 0.55kW
1 0.75kW
1H 1.1kW
2 1.5kW
3 2.2kW
5 3.7kW
Slow Speed Shaft Direction
N Universal mounting
Sux Motor type
Blank* With 3-phase motor
EP With Premium-Eciency, 3-Phase Mo-
tor
AV With 3-phase motor for inverter
AP With Premium-eciency,
3-phase motor for inverter
ES With High-eciency 3-phase motor
CA With single phase motor (capacitor
run)
CB With single phase motor
(capacitor starting, capacitor run)
CC With single phase reversible motor
* Only for gearmotor
1-2 Lubrication Method
ALTAX NEO and ALTAX Low Reduction Ratio Series adopt grease lubrication and grease is applied when
shipped from the factory, therefore lubrication is not needed and use out of the box.
1-3 Gearmotor, Reducer Type
Symbol meanings are shown below. Please conrm that the type matches the order.
Frame Size
ALTAX NEO
CYCLO mechanism, single
reduction type
5067
506H 5077 5087 5097 5107 5117 5127
Traction drive - 507R 508R 509R 510R -
CYCLO mechanism, single
reduction type + Traction drive - 5097DR 5107DR 5117DR 5127DR
5127DS
CYCLO mechanism, double
reduction type - 5097DA 5107DA 5117DA 5127DA
ALTAX
Low Reduction Ratio
Series
Planetary gear mechanism
5081
5082
5083
5093 5103 5113

54
1. Inspection upon Delivery
4
1-4 Gearmotor Specication Symbol
Symbol meanings are shown below. Please conrm that the type matches the order.
A specication symbol is described on the nameplate when a customer specied at its order.
JP AL 2N
xxth Digit
3rd Digit
Operating environment
N
A
B
W
9
Indoor
Outdoor
Light dust proof type
Waterproof (IP65)
Others
5th Digit
Terminal box mounting position
(View from output side)
Left
Top
Right
Bottom
L
T
R
B
▼ ▼
▼
Without
terminal box
[1] [2] [3] [4] [5] [6]
4th Digit
Type of terminal box
Q
P
T
S
B
A
C
X
Resin, terminal block type
Resin, lug type
Steel, terminal block type
Steel, lug type
Aluminum, terminal block type
Aluminum, lug type
With cabtyre cable
Without terminal box
▼
▼▼
1st Digit
Country code
* Applies to a motor for inverter.
(Type with base frequency of 60Hz is as standard.)
Voltage
Voltage (V)Frequency (Hz)
J
Japan
2200/200/220 50/60/60
200/220 60/60
4400/400/440 50/60/60
400/440 60/60
1 100/100 50/60
D 100/100/200/200 50/60/50/60
U
U.S.A
B 230/460 60
5 230 60
6 460 60
A
Canada B 230/460 60
E
Europe
2 200 50
C 220/380 50
60
8 230/400 50
60
4 400 50
60
C
China
A 220 50
C 220/380 50
60
3380 50
380/400/41550
K
Korea
C 220/380 60
4 440 60
F
South East
Asia
(Excluding Singapore)
8 230/400 50
60
4 400 50
60
*
*
*
*
*
*
*
*
2nd Digit
A
AType
B
BType
C
CType
D
DType
X
6th Digit Lead wire direction

66
1. Inspection upon Delivery
1-5 Motor Type
Symbol meanings are shown below. Please conrm that the specication matches the order.
1-6 Brake Type
Table 1-1 shows the relationship between standard brake type and motor type and capacity range.
Table 1-1 Brakes
Brake type
Motor Capacity (kW)
3-phase motor
Premium-
Eciency
3-phase motor
3-phase motor
for inverter
Premium-
eciency,
3-phase motor
for inverter
High-eciency
3-phase motor
Single phase
motor
MB-003 40W - - - - 40W
MB-005 60W - - - - 60W
MB-010
90W
- - - - 90W
0.1
(frame size
5067 only)
FB-01A1 0.1 - - - - 0.1
FB-02A1 0.2 0.25 - 0.1 - - 0.2
FB-05A1 0.4 - 0.2 - 0.2 -
FB-1D 0.55 - 0.4 - 0.4 0.4
FB-1E - 0.75 - 0.75 - -
FB-1HE - 1.1 - - - -
FB-2E - 1.5 - 1.5 - -
FB-3E - 2.2 - 2.2 - -
FB-5E - 3.7 - 3.7 - -
Note: 1. Brake type may dier from the types shown in Table 1-1 depending on specication.
Check the nameplate.
2. 3-phase motor 0.1kW frame size5067 is MB-010.
Type
S
Blank
Single phase
3-phase
Type of Sheath
TTotally enclosed
Drive Power Source
V
Blank
Inverter drive
(motor for inverter)
Commercial power driven
Protection Type
A
Increased safety explosion proof, indoor type
Increased safety explosion proof, outdoor type
Outdoor type (non-explosion proof)
Indoor type (non-explosion proof)
B
X
Blank
Cooling Type
EFanless (self-cooling)
With self-ventilating fan (external fan) F
S
▼
E
▼
Other Specication
A
UL, NEMA, CSA Specication (230, 240, 460, 480V)
C UL, NEMA, CSA Specication (575V)
Motor Other Than Above
Blank
X
▼
▼
▼
T
Rotor Symbol
C
K
Normal box
Special box
C
▼
Support for Standards and Regulations
E
P
High-eciency motor
(IEC standard)
Premium eciency motor
Blank Motor other than above
▼
▼

76
2. Storage Common
6
If this product is not for immediate use, note the following points when storing it.
2-1 Storage Location
Store the product indoors in a clean, dry location.
Do not store outdoors. Store in a location that is free of moisture, dust, extreme temperature changes,
corrosive gases, etc.
2-2 Storage Time
- The storage time should be within one year.
- If the storage time exceeds one year, adherence to special rust prevention specications is required.
Please consult with us.
- If for export, adherence to export rust prevention specications is required. Please consult with us.
- Standard rust prevention specications
External rust prevention Rust prevention oil is applied when shipping from the factory. Check rust
conditions every six months after shipment. Reapply the rust prevention
process, if necessary.
Internal rust prevention Store in an ordinary factory or warehouse in an environment free of
moisture, dust, extreme temperature changes, corrosive gases, etc.
2-3 Using after Storage
- Oil seals are aected by temperature, ultraviolet light and other ambient conditions and can easily
degrade. After long storage periods, inspect before operation, and replace any degraded seals with new
seals.
- At startup, check that there are no unusual noises, vibrations, temperature rises, or other symptoms. For
motor with brakes, check that brakes work properly. If any abnormalities are found, immediately contact
the nearest authorized service station.

88
Common 3. Transportation
DANGER
- Do not stand directly under a unit suspended by a crane or other lifting mechanism;
otherwise, injury, or death may result.
CAUTION
- Exercise ample care so as not to drop the unit.
When a hanging bolt or hole is provided, be sure to use it. After mounting a unit to a machine,
do not hoist the entire machine using the hanging bolt or hole; otherwise, personal injury or
damage to the equipment and/ or lifting device may result.
- Before hoisting, refer to the rating plate, crate, outline drawing, catalog, etc. for the weight
of the unit. Never hoist a unit that exceeds the rating of the crane or other mechanism being
used to lift it; otherwise, personal injury or damage to the equipment and/or lifting device
may result.
- Use an appropriate hanging bolt or hole, and make sure that the eye-bolt and/or nut is not
loose before hoisting.