Sunrise Medical Guardian 900-0880 Service manual

Installation
&
Instruction
Manual
Guardian® Easytrack System
Bath Base Kit Assembly
Model 900-0880
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Bath Base Kit
2Introduction
TABLE OF CONTENTS
Introduction .......................................................................................... 2
Important Safeguards.............................................................................. 3
Requirements ......................................................................................... 4
Kit Contents & Part Num ers .................................................................... 5
Assem ly of Bath Base Kit ....................................................................... 5
Bath Base Kit Specifications..................................................................... 8
Maintenance .......................................................................................... 8
Easytrack Products & Accessories .............................................................. 10
Warranty ............................................................................................... 11
This manual contains important safety and maintenance instructions. Please read
it carefully before usin your Easytrack System and refer to it as often as needed
for safe and efficient use.
If you have questions regarding the safe use and/or assem ly, maintenance or specifications of your
Easytrack System, you should call Customer Service at 800-333-4000, 303-218-4600 or from Canada at
800-263-3390.
For service and repair, remem er your authorized Sunrise supplier is a le to provide the assistance you
need.
Save this manual for future reference.
SUNRISE LISTENS
Thank you for choosing a Guardian Easytrack System. We want to hear your questions or
comments a out this manual, the safety and relia ility of your Easytrack System and the
service you receive from your Sunrise Medical Supplier. Please feel free to write or call us at
the address and telephone num er elow:
Sunrise Medical
Customer Service Department
7477 East Dry Creek Parkway
Longmont, Colorado 80503
[phone] or [phone]
FOR ANSWERS TO YOUR QUESTIONS
Your authorized supplier knows your Easytrack System est and can answer most of your
questions a out its safety, use and maintenance. For future reference, fill in the following:
Supplier: ___________________________________________________________________
Address: ____________________________________________________________________
Telephone: __________________________________________________________________
Serial #: ____________________________________________________________________
Date Purchased: _____________________________________________________________
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Bath Base Kit
IMPORTANT SAFEGUARDS
Do not operate this equipment without first readin and understandin this manual.
Should you be unable to understand the warnin s, cautions and instructions, contact our technical support or your local dealer
before attemptin to use this equipment– otherwise injury or dama e may result.
Important information is highlighted by these terms:
WARNING– Notices as used in the manual apply to hazards or unsafe practices which could result in serious bodily harm.
CAUTION– Notices as used in this manual apply to hazards or unsafe practices, which could result in minor personal injury or property
damage.
NOTES– ighlight procedures and contain information which assist the operator in understanding the information contained in this
manual.
NOTE– The information contained in this document is subject to change without notice.
SAVE THESE INSTRUCTIONS AND KEEP WITH EASYTRACK AT ALL TIMES.
The Easytrack System and its accessories are intended to be used as an assistive device for transferrin a person between the
posts. The Easytrack system is only to be used with the Guardian Voya er Portable lift.
USE ONLY AS INTENDED - This product may cause serious injury if not installed and operated accordin to the instruction manual.
Failure to observe warnings listed below could result in serious injury.
Before You Install the Easytrack
• Carefully inspect product upon arrival. If any pieces are missin or appear dama ed, do not install. Contact your local supplier
for further instructions.
• If you are unsure of the stren th or stability of your floor and/or ceilin , do not install the Easytrack System - consult you
local supplier.
• Easytrack can not be used with any type of suspended ceilin , includin suspended drywall, acoustic tile, etc.
• Installation on a plaster ceilin may cause crackin . Sunrise Medical cannot be held responsible for dama e.
• Do not install on a ceilin with water dama e.
• Do not over-ti hten ceilin plate as this may cause ceilin to crack.
• If floorin is not accordin to local buildin code standards, floorin may be dama ed.
• Do not install on a sloped floor.
• Do not drop product; may cause breaka e.
• Do not completely submer e in water.
• Do not attempt to over-extend the rail past the lockin point.
• Do not install product if neoprene on top or bottom plate appears to be dama ed or absent.
When the Easytrack is in Use
• Do not hit posts - this mi ht cause unit to become unstable. If posts are hit, reassemble Easytrack System to ensure the
posts are strai ht.
• If you use a power wheel chair, use extreme care. Hittin posts may cause unit to become unstable. If posts are hit, reinstall
the Easytrack System to ensure the posts are strai ht.
• Do not lean a ainst posts.
• Do not use the Easytrack System as a swin .
• Refrain from swin in user sideways of rail.
Important Safeguards 3
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Bath Base Kit
4Requirements
REQUIREMENTS
Failure to meet requirements listed below could result in serious bodily harm.
Ceilin Requirements
• Install to a rigid ceiling (must have a
framework above it).
• Must have a maximum of 2 " (610mm)
between the trusses in the ceiling.
• Ceiling must be made of wood or
1/2"(12.7mm) sheet rock or thicker.
• Ensure ceiling and floor are clear of
any dust, grease, water or any foreign
substance.
A build-up of nicotine, rease or water on the ceilin will affect the inte rity of the Easytrack System.
• Installing a post directly under a joist or truss is not required, but preferable.
Floor Requirements
• Ensure flooring meets local building
code standards. (Termites or water
damage may affect the structure of the
floor).
• Ensure floor is clear of any dust,
grease, water or any foreign substance.
• Floor must not have a slope of more
than 0.5 °. See drawing below to
determine the floor slope. Use a level
or contact a contractor if unsure of
floor slope.
Bath Requirements
• Ensure your tub is made of porcelain or
metal and has sufficient structure
underneath the tub to withstand the
weight required (see drawing below).
If you are unsure of the structural
integrity of the tub, contact the manu-
facturer or a contractor to evaluate the
structure.
• Ensure you have 3" of ledge space
available on each end of the tub (see
drawing). The round "foot" on the bath base must entirely be in contact with the tub ledge.
• The tub length must be between 53”–65” (1350-1650 mm).
• Any protrusion from the wall next to the tub must be removed to provide space for the post.
• A molded plastic tub with a protruding wall may obstruct the post or base if there is not a straight line between the corners of the tub.
• Tub must be clean of any soap or dust and must be dry before placing the tub base onto the tub. DO NOT ATTEMPT TO INSTALL THE
BATH BASE WITHOUT THOROUGHLY CLEANING AND DRYING THE SURFACE OF THE TUB.
• Floor beneath the tub must be according to local building code standards. (Water damage or termites may affects the integrity of the
floor or wall structure.)
• If you have any doubt with respect to the ceiling or bath structure, consider installing the Easytrack System with a wall mount. The
wall mount must be installed by a licensed contractor.
• Ensure posts are strai ht usin the level provided; failure to do so may cause injury.
• Every month a maintenance check should be done to ensure all posts are level. (See "Maintenance" section in this manual).
• Make sure the padded surface of the top plate and foot plate are kept clean and are intact.
• Protect the Easytrack System and its accessories durin transport.
2 " max
1/2" min.
Joists Joists
Suspended
wire or rods
Sheet rock
or tile
Sheet rock
3"
(75mm)
1.5" min
53" – 65"
(1350 – 1650mm)
Ledge
of Tub
Supporting
Structure
Wall
X 12" (300mm) 2 " (600mm) 36" (900mm) 8" (1200mm)
Y 0.10" (2.6mm) 0.21" (5.2mm) 0.31" (7.9mm) 0. 2" (10.5mm)
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Bath Base Kit
Assembly of Bath Base Kit 5
EASYTRACK BATH BASE KIT
KIT CONTENTS & PART NUMBERS
(FIGURE 1)
Descripti n Part # Qty
1 Bath base rail N/A 1
2 Bath post N/A 1
3 Blue locking handle N/A 1
4 Round blue cap 900-0 20 1
5 Allen key 6mm 900-3280 1
6 Top plate 900-0400 1
Flat blue cap 900-1050 1
8 Blue plastic strips
(2/post) 900-0230 2
9 Blue bath base cover N/A 1
ASSEMBLY OF BATH BASE KIT
Tools Required:
• Step ladder
• Tape measure
• Scissors or knife
• An assistant
1. Take the bath base rail out of the
box and place it on its supports or
"feet".
2. Using 6mm Allen key, loosen the
screws that hold the metal anchor to
allow the rail to extend and retract
freely to fit on your tub (Figure 2).
3. Using the same key, loosen the plas-
tic post bath base so that it will
slide easily (Figure 3).
4. Place the bath base rail on the edge
of the tub next to the wall and
extend the base so that it reaches
each corner (Figure 4).
5. Slide the plastic post base so that it
is approximately 16-18" from the
end of the tub (Figure 5).
NOTE– Edge of the bath tub must be thoroughly
cleaned and dried before placing the
bath base on the tub. An Easytrack
Bath Base that has been installed on an
unclean or wet surface may cause injury
or damage.
6. Once the bath base is in place, tight-
en the metal anchor inside with the
allen key. DO NOT OVER-TIGHTEN.
. Tighten the post base in place with
the Allen key. DO NOT OVER-TIGHTEN.
The post base should be snug and
not able to slide once tightened.
NOTE– Round foot pads under the bath base
must be in contact with the tub com-
pletely. The edge of the foot pad cannot
be partially off the corner of the tub.
See "Requirements" section.
Figure 2
Figure 1
Figure 3
Figure 4
16" – 18"
Figure 5
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8. Measure the distance between the
post base and the end of the bath
base rail. Cut and install the blue
bath base cover into the bath base
rail by squeezing the sides of the
sides of the strip into the edges of
the rail (Figure 6).
NOTE– he plastic post base only slides on one
end of the bath base. It may be neces-
sary to turn the bath base rail around to
place the plastic post base in the proper
position.
9. ake the bath post and the top plate
out of the box.
10. Place the top plate into the top of
the post, press firmly and evenly
downward until the top plate
"clicks" into place (Figure 7).
11. Place the clip-on level on the post
at about waist height (Figure 8).
12. ake the bath post and press it down
onto the plastic post base. (Pay
attention to the shape of the post
and post base before pressing down
onto the post base).
13. Extend the post quickly towards the
ceiling by pulling the top portion
and holding the bottom portion.
he post should be within 3" (76
mm) to touching the ceiling. If the
top of the post is more than 3" (76
mm) from the ceiling:
a. Raise the top portion of the post
slightly (Figure 9).
b. Press in metal pin on both sides
of the post (Figure 10).
NOTE– Metal pins cannot be pressed in when
there is downward pressure on them.
Pressure must be released to press in pin.
c. Pull top portion of post up
towards the ceiling.
d. Repeat until the top of the post
is less than 3” (76 mm) from the
ceiling.
14. Lift the blue locking handle out of
the lower portion of the post. Using
the blue piece as a handle, twist the
post as follows (Figure 11):
a. urn top portion counterclockwise.
b. Hold bottom portion firmly.
15. Before the Easytrack post tightens
against the ceiling, check the clip-
on level to make sure the bubble is
in the center of the circle. ilt the
post until the bubble reaches the
center of the circle (Figure 12).
Bath Base Kit
6Assembly of Bath Base Kit
Figure 6
Figure 8 Figure 9
Figure 10
Figure 7
“Click”
Figure 11
Figure 12
Bubble
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Bath Base Kit
Make sure clip-on level is fully
attached to the post. Failure to
attach level properly could give an
incorrect reading. Level should
“click” into place.
16. Once the bubble is in the center of
the clip-on level, continue to tighten
ONLY until the red zone at the top of
the post is no longer visible (Figures
13-A & B).
Red zone must not be visible for
the post to be safely secure.
Do not over-tighten the post.
Tighten only until red zone disap-
pears. Overtightening of the post
may cause damage to ceiling.
17. Remove the level from the post by
sliding it up off the bottom portion
of the post. Slide the blue locking
handle down to fit into the bottom
part of the post to lock the post in
place (Figure 14).
NOTE– Once the blue locking handle is pressed
into the bottom portion of the post, the
post can be turned as a whole, except
the top and foot plate. This will not
lower the post. The post must turn to
enable you to attach the rail.
18. Place the rail onto the pins of the
bath post (Figure 15). Refer to the
drawing to find out which set of pins
to use to hang the rail.
a. For the 2-post assembly, use the
higher set of pins (Figure 16).
b. For 3-post assembly with the
bath bracket installed on pivot-
ing rail, use the lower set of pins
(Figure 17).
19. Place one round blue cap on the top
of the post (Figure 18).
20. Slide the blue plastic strips into the
slides of the posts by pinching the
strip on each side to press it into
the grooves. Start at the bottom of
the posts (Figure 19).
Assembly of Bath Base Kit 7
Figure 13-A
Figure 14
Figure 13-B
Figure 15
Figure 16 Figure 17
Figure 18 Figure 19
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BATH BRACKET SPECIFICATIONS
MAINTENANCE
Maintenance must be performed on y by qua ified personne .
Fai ure to fo ow maintenance instructions be ow when indicated cou d resu t in
injury or damage.
Periodic inspection shou d be performed by a person who is suitab y and proper y
qua ified and we acquainted with the design, use and care of the Easytrack
System.
Inspection shou d be carried out both routine y (at east as often as specified)
and as necessary. A defects and damages that have ead to corrective actions
shou d be noted, signed and dated by the inspector. Defects and resu ting
actions shou d be reported in writing to your supp ier.
Upon receipt of your Easytrack Bath Base Kit:
1. Make sure you received all components listed in Figure 1.
2. nspect all parts for possible damage in transit.
3. Ensure all components are in working order.
4. Repair/replace any faulty parts.
5. Keep a log of any repair/replacement required.
Bath Base Kit
8Specifications / Maintenance
tem Number ............................900-0880
Weight Capacity ..............440lbs. (200 kg)
Length of Base Rail ..................53" - 65"
(1350-1650mm)
Length of Post.......................67" – 90.5"
(1700-2300mm)
Post base travel zone.................10" - 24"
(250-610mm)
Material ...................Anodized Aluminum/
Stainless Steel
Weight........................25.5 lbs. (11.5 kg)
Ceiling Plate ......................20" (510 mm)
20"
(510 mm)
67" – 90.5" (1700 – 2300 mm)
10" – 24"
(250 – 610 mm)
53" – 65"
(1350 – 1650 mm)
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Bath Base Kit
Before each time you use the Easytrack Bath Base Kit:
1. Clean the outside and inside of the rail and wipe out any water in the rail. Failure to
do so for a long period of time can cause corrosion that will weaken the rail.
2. Check with the level if the posts are straight. n they are not straight, remove rail
and reinstall posts (see Assembly instructions).
3. Check that the rail is secure in place. Press the rail upwards to make sure that the
rail is locked onto the post.
4. Check for any appearance of damage. f there is apparent damage, do not use the
Easytrack System.
5. Make sure the red zone at the top of the post is not visible. f the red zone is visi-
ble, tighten posts according to the assembly instructions.
Every month:
1. Use level supplied to ensure all posts are straight.
2. Clean inside of rail with a damp cloth to ensure there is no dust or grease build-up
inside of rail.
3. Make sure the red zone is not visible. f red zone is visible, tighten posts according
to assembly instructions.
4. Check to ensure you still have all your original parts. f any parts are missing they
should be replaced BEFORE US NG THE EASYTRACK AGA N.
5. Check to make sure that the trolley in the rail moves freely. Trolley may need to be
cleaned or replaced.
6. Check for the appearance of rust. f rust is starting to appear, simply scrub the piece
clean.
7. Examine all joints and pieces for wear and fatigue. Replace any part that looks dam-
aged or worn.
8. Document inspection and any repairs.
f equipment is moved on a regular basis:
1. Make sure all components are accounted for.
2. Check “Requirements” and “ mportant Safeguards” before reinstalling the Easytrack
System.
3. Make sure the padding on the foot and top plate is clear of any foreign substance
and is not damaged. f neoprene (rubber) on either top or bottom plate appears dam-
aged then the plate must be replaced.
4. Make sure the level is still working.
5. Look for signs of wear or breakage on all parts. Replace any parts that appear worn
or damaged.
Follow guidelines in your portable lift manual for maintenance and procedures on
the lift.
Maintenance 9
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EASYTRACK PRODUCTS & ACCESSORIES
Description Part #
Easytrack 2-Post System........................................................................... 92000
Easytrack 3-Post System........................................................................... 93000
Easytrack 4-Post System........................................................................... 94000
Easytrack 2-Post with Tub Bracket ............................................................. 92001
Easytrack 3-Post with Tub Bracket ............................................................. 93001
Easytrack Portable Carry Ba ..................................................................... 92341
Bath Base Kit
10 Easytrack Products & Accessories
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Bath Base Kit
WARRANTY
This warranty is extended only to the original purchaser/user of Sunrise products.
Sunrise Medical Inc. warrants its products to be free from defects in material under normal
use and service and will within the periods stated below from the date of purchase. If
within such warranty period any such product shall be proven to be defective such product
shall be repaired or replaced at Sunrise Medical's option. This warranty does not include
any labor or shipping charges incurred in replacement part installation or repair of any such
product. Sunrise Medical's sole obligation and your exclusive remedy under this warranty
shall be limited to such repair and/or replacement.
Lifter including hydraulics 1 year
Accessories on Lifter 1 year
Slings 1 year
Batteries 3 months
Easytrack System 1 year
For warranty service please contact the provider from whom you purchased the Sunrise
Medical product. In the event that you do not receive satisfactory warranty service please
contact Sunrise Medical customer service at 1-800-333-4000.
Do not return products to our factory without prior authorization. Sunrise Medical will issue
a Return Merchandise Authorization (RMA) Number. C.O.D. shipments will be refused; all
shipments to Sunrise Medical must be prepaid. For this warranty to be valid the purchaser
must present its original proof of purchase at the moment of the claim. The defective unit
assembly or part must be returned to Sunrise Medical for inspection. The part or compo-
nents repaired or replaced are guaranteed for the remaining period of the initial warranty.
Limitations and Exclusions:
The above warranty does not apply to serial numbered products if the serial number has
been removed or defaced.
No warranty claim shall apply where the product or any other part thereof has been altered
varied modified or damaged; either accidentally or through improper or negligent use and
storage. Warranty does not apply to products modified without Sunrise Medical's express
written consent (including but not limited to products modified with unauthorized parts or
attachments); products damaged by reason of repairs made to any component without the
specific consent of Sunrise Medical or to products damaged by circumstances beyond
Sunrise Medical's control. Evaluation of warranty claim will be solely determined by Sunrise
Medical. The warranty does not apply to problems arising from normal wear or failure to
adhere to the instructions in this manual. Sunrise Medical Inc. slings are void of warranty
if not laundered as per instructions on the Sling Label.
Sunrise Medical Inc. shall not be liable for damages losses or inconveniences caused by a
carrier.
This warranty replaces any other warranty expressed or implicit and constitutes Sunrise
Medical Inc.'s only obligation towards the purchaser. Sunrise Medical shall not be liable for
any consequential or incidental damages whatsoever.
Warranty 11
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Distributed by:
Sunrise Medical
7477 East Dry Creek Parkway
Longmont, Colorado 80503
800) 333-4000
In Canada 800) 263-3390
Printed in Canada
© 2001 Sunrise Medical 10.01
900-0660 Rev. A
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