Superabrasive Lavina 30g-x User manual

LAVINA®30G-X User Manual

Tech Support Line: 800-987-8403 | www.superabrasive.com | [email protected]

Superabrasive UserManual OriginalLanguageLavina®30G‐X 2/2015

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Superabrasive UserManual OriginalLanguageLavina®30G‐X 2/2015

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3

WARRANTY AND RETURNS

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WARRANTY POLICY FOR LAVINA®X MACHINES

A warranty card must be submitted to Superabrasive within 30 days of purchase in order for the foregoing warranty to

apply.

You can either mail a hard copy of the warranty card or submit it electronically - see page 2.

Superabrasive warrants, from the time of delivery and receipt by the original customer, new and unused products sold

Superabrasive or Superabrasive-appointed distributors or dealers. Goods shall be free from defects in materials

and

workmanship. Superabrasive or a Superabrasive-appointed repair facility shall either replace or repair any

defects in the

Goods resulting from faulty design, materials, or workmanship. Products repaired or replaced during

the warranty period

shall be covered by the foregoing warranty for the remainder of the original warranty period, or

ninety (90) days from date

of the repair or shipment of the replacement, whichever is longer. Spare parts for repair will

be either new or equivalent to

new.



Warranty period shall be 2 years from the time of delivery and receipt by the original customer, or 600 operating hours

the machine - whichever occurs first. Superabrasive will cover the shipping charges for the transportation of the

machine to

Superabrasive (or an approved repair facility) and back to the customer (within the contiguous 48 United

States) in the event

that the damage occurs and is reported within 200 operating hours. Shipping

charges, if covered

by Superabrasive, must be agreed upon in advance and approved by Superabrasive. Thereafter, the

customer will

have to cover the shipping charges to Superabrasive and back. Superabrasive will not warranty Goods after a

period of

2 years from the time of delivery and receipt by the original customer, or 600 operating hours on the machine -

whichever occurs first.

Superabrasive shall not be liable for any defects that are caused by circumstances that occur after the Goods have

been

delivered and whilst the Goods are in the possession of the purchaser. Furthermore, the warranty does not

include normal

wear and tear or deterioration. Wear parts are not warranted. Superabrasive is not liable for defects

arising out of use of

non-OEM parts.

The Warranty is void if the purchaser has not followed the maintenance plan stipulated by the machine’s manual and

warranty card. The warranty is void if the purchaser repairs said Goods himself, or if repairs are conducted by a repair

facility

that is not approved by Superabrasive. Superabrasive’s liability does not cover defects which are caused by

faulty

maintenance, incorrect operation, faulty repair by the purchaser, or by alterations conducted without

Superabrasive’s prior

written consent. The same applies to any alterations of the Goods or services performed by

another party other than

Superabrasive, a Superabrasive-appointed distributor, or a Superabrasive-approved repair

facility. The warranty is not

applicable on a defect that arises due to tools or parts that are not original to

Superabrasive. Replaced defective parts shall

be placed at Superabrasive’s disposal and shall become property of

Superabrasive. If such defective parts are replaced

within the warranty period, the shipping charges will be covered by Superabrasive. In warranty complaint cases, when

defects are found for which Superabrasive is liable, Superabrasive shall be entitled to compensation for the labor,

material

cost, and shipping charges, incurred by Superabrasive as as a result of the complaint.

The warranty herein is non-transferable, and only applies to the original owner or purchaser of the machine.

RETURN POLICY FOR LAVINA®X MACHINES

The Lavina®X machines may be returned, subject to the following terms:

In no case, a machine is to be returned to Superabrasive Inc. for credit or repair without prior authorization. Please

contact

Superabrasive Inc. or your local distributor for an authorization and issuance of a return authorization number.

This number

along with the serial number of the machine must be included on all packages and correspondence.

Machines returned

without prior authorization will remain property of the sender and Superabrasive Inc. will not be

responsible for them. No

machines will be credited after 90 days from the date of invoice.

All returns must be shipped freight prepaid. Returned machines may be exchanged for other equipment or parts of

equal

dollar value. If machines are not exchanged, they are subject to a fifteen percent (15%) restocking fee.

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Superabrasive UserManual OriginalLanguageLavina®30G‐X 2/2015

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4

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WARRANTYANDRETURNS.............................................................3

1.GENERALINFORMATION............................................................5

MANUFACTURER...........................................................................5

GENERALDESCRIPTION..................................................................5

MACHINECHARACTERISTICS.........................................................5

LAVINA®30G‐XMAINDESIGN.......................................................5

ENVIRONMENTALCONDITIONS.....................................................6

VACUUMCONNECTION.................................................................6

TECHNICALDATA...........................................................................6

2.SAFETYINSTRUCTIONS...............................................................6

PREPARATIONFORWORK..............................................................7

PROTECTIONDEVICES....................................................................7

ARRESTFUNCTIONS.......................................................................7

SAFEUSE........................................................................................7

PROPANESAFETY...........................................................................7

FIRESAFETY....................................................................................7

EMISSIONS.....................................................................................7

HAZARDCOMMUNICATION...........................................................7

LOCALAGENCIESANDREGULATIONS.............................................8

BEFOREYOUBEGIN........................................................................8

OPERATINGMACHINE....................................................................8

AFTERWORKISCOMPLETED..........................................................8

PERSONALPROTECTIVEEQUIPMENT(PPE)....................................8

PROPANECYLINDERS.....................................................................9

REFUELLINGCYLINDERS...............................................................10

STORAGECYLINDERS....................................................................10

TRANSPORTINGCYLINDERS........................................................10

3.HANDLINGANDTRANSPORTATION..........................................10

ADJUSTINGTHEHANDLE.............................................................10

LIFTINGTHEMACHINEFROMWORKINGTOTOOLMOUNTING

POSITION.....................................................................................11

LIFTING........................................................................................11

STORAGE......................................................................................11

MOUNTINGOFGUARDASSEMBLY..............................................11

4.OPERATION..............................................................................12

WATERFLOWCONTROLUNIT......................................................12

ADJUSTINGANDMOUNTINGTOOLS............................................12

ALARM.........................................................................................12

CONTROLBOARD.........................................................................13

THECONTROLBOARD..................................................................13

STARTINGTHEMACHINE.............................................................13

OPERATINGTHEMACHINE..........................................................13

STOPPINGTHEMACHINE.............................................................13

5.TOOLSANDACCESSORIES.........................................................14

WEIGHTS......................................................................................14

TOOLHOLDERKEY.......................................................................14

FOAMPLATE................................................................................14

SECURITYPLATEFORQUICKCHANGEPADS..................................14

6.POPULARTOOLS.......................................................................15

7.MAINTENANCEANDINSPECTION..............................................16

REMARK.......................................................................................16

MECHANICALPARTS....................................................................16

CLEANING....................................................................................16

CHECKHOURLY............................................................................16

CHECKDAILY................................................................................16

CHECKANDREPLACEAFTERTHEFIRST8WORKINGHOURS.........16

CHECKANDREPLACEEVERY50WORKINGHOURS.......................16

CHECKANDREPLACEEVERY200WORKINGHOURS.....................16

CHECKANDREPLACEEVERY400WORKINGHOURS.....................17

VACUUM......................................................................................17

WATERLEAKS...............................................................................17

MECHANICALPARTS....................................................................17

ELECTRICALSYSTEM.....................................................................17

8.TROUBLESHOOTING.................................................................18

8.1ENGINE...................................................................................18

8.2CHECKINGANDCHANGINGOIL..............................................18

8.3SEPARATINGTHEHEADFROMTHECARRIAGE.......................18

8.4DISMOUNTING/MOUNTINGTHEENGINE..............................19

8.5REPLACINGTHECLUTCH.........................................................20

8.6DISMOUNTINGTOOLHOLDERTOCHANGINGV‐RINGSAND

FELT‐RINGS...................................................................................20

8.7DISASSEMBLINGANDMOUNTINGTOOLHOLDERTOCHANGE

BUFFERSANDELASTICELEMENT..................................................21

8.8CORRECTINGDEFLECTIONOFTHEUSEDPLANETARYCHAIN..22

8.9MOUNTINGNEWPLANETARYCHAIN....................................22

8.10REPLACINGTHEPLANETARYDRIVINGCHAINWHEELAND

PLANETARYTENSIONER...............................................................23

8.11TENSIONINGANDREPLACINGTHEBELTS.............................24

8.12REPLACINGTHEPLANETARYDRIVENCHAINWHEEL.............26

8.13REPLACINGTHEPULLEYUNITS.............................................26

8.14REPLACINGTHEPLANETARYUNIT........................................27

9.DISPOSAL.................................................................................27

10.MANUFACTURER’SCONTACTS................................................27

11.SPAREPARTS..........................................................................28

ASSEMBLYANDPARTSSPECIFICATIONS.......................................28

1.LAVINA®30G‐XGENERALPARTS..............................................28

2.LAVINA®30G‐XTOPCOVER1PARTS........................................28

3.LAVINA®30G‐XENGINEBASEPARTS.......................................29

4.LAVINA®30G‐XTOPCOVER2PARTS........................................29

5.LAVINA®30G‐XPLANETARYDRIVEPARTS...............................30

5.1.LAVINA®30G‐XPULLEYUNITASSEMBLY.............................31

7.LAVINA®30G‐XBOTTOMCOVER1PARTS................................31

6.LAVINA®30G‐SWATERTANKPARTS........................................31

8.LAVINA®30G‐XTOOLHOLDERPARTS.......................................32

10.LAVINA®30G‐XCONTROLBOARDPARTS...............................32

9.LAVINA®30G‐XBOTTOMCOVER2PARTS................................32

11.LAVINA®30G‐XCARRIAGEPARTS..........................................33

12.LAVINA®30G‐XENGINEPARTS..............................................34

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Superabrasive UserManual OriginalLanguageLavina®30G‐X 2/2015

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5

1.GENERALINFORMATION

Thisowner’smanualisintendedfortheoperatoroftheLavina®Xmachine,theservicingtechnicianaswellasforanyone

involvedwithoperatingorservicingthemachine.Werecommendthatyoureadtheinstructionsverycarefullyandfollowthem

strictly.Themanualincludesinformationaboutassembling,using,handling,adjustingandmaintainingyourLavina®Xfloor

grindingandpolishingmachine.



MANUFACTURER

Superabrasivewasfoundedin1987,asamanufacturerofhighqualitydiamondtoolsforthestoneandconcreteindustry.

Today,Superabrasiveisoneoftheworld’sleadingcompaniesintheproductionofdiamondtoolsandfloorgrindingmachinery.

AtSuperabrasive,westrivetodelivertheverybestsolutionstoourcustomers,andenablethemtoworkmoreefficiently.



GENERALDESCRIPTION

TheLavina®Xmachineisintendedforgrinding,polishingandbuffingconcrete,marble,granite,limestoneandterrazzosurfaces

withdiamondtools.

TheLavina®Xmachineisathree‐discmachine,whichcanbeuseddryaswellaswet.

Forbestresults,useonlytoolsmanufacturedorrecommendedbySuperabrasiveanditsdistributors.Additionally,themachine

couldbeusedforgrindingwoodfloorsurfaces.

TheLavina®Xmachineismanufacturedandfittedfortheabove‐

mentionedapplicationsonly!Everyotherusemaypossessriskstothepersonsinvolved.



MACHINECHARACTERISTICS

TheLavina®Xmachineismadeoftwomaincomponentsections:



LAVINA®30G‐XMAINDESIGN



Thetwomaincomponentsarethecarriageandmain

head.



Thehandleontheframeisadjustableinheightandallowstheoperatortoworkina

correctandsafeposture.

Thehalogenspotlight(Fig.1.2)enablestheoperatortoworkindarker

areas.



Existinglightingsystemdoesnotreplaceadequateoverhead

lighting.



Thepropanetankisplacedonatankholderonthebacksideofthe

frame.



Thecontrolpanel(fig.1.3)ispositionedontopoftheframeandcontains

switching

devices,whichensuretheproperfunctioningoftheengine,LPGsupplyturning

on/off

oftheelectromagnetic

connector/clutch.



Thewatertankisontheoppositesideoftheframe,sothattheweightof

the

water

doesnotaffecttheoperationofthemachine.Theframeweight,on

the

otherhand,

isfullyabsorbedbythedrivingwheels.Anelectricpumpsprays

the

waterthrough

afrontsprayeror

internal



TheEngineKawasakiFS481Vwithelectricclutchismountedonthebaseplate

and

itisdrivingthethreeheadswithabelt

system.



Theplanetarymotionderivesfromthemainengine,drivenbyasimplexrollerchain

.

Theself‐levelingGuardisdesignedtohavecontactwiththesurface.Anytime,

no

mattertheheightofthetool

used.





“Quickchange”toolholderisdesignedtoholdthetoolswith

“Quickchange”connection.



The“Foam”toolholderisdesignedtoholdtoolswithVelcroconnection.Itismountedoneachofthethreegrindingheads

with

akeylock(butterfly).TheVelcromakeschangingoftoolsfastand

easy

ure 1.1

ure 1.3

ure 1.2



ENVIRONMENTALCONDITIONS

ThetemperaturerangeforoperatingtheLavina®Xmachineoutdoorsisbetween41°Fand86°For5°Cand30°C.Neveruse

the

Lavina®Xmachineduringrainorsnowwhenworkingoutdoors.Whenworkingindoors,alwaysoperatethemachinein

well‐

ventilated

areas.



VACUUMCONNECTION

Aconnectionforavacuumdustextractorislocatedonthecarriage.TheLavina®Xmachinedoesnotincludeavacuumdust

extractor.Thecustomermustpurchasethevacuumdustextractorseparately.ThehoseofthevacuumextractormustbeØ50.8

mmandcanbeglidedoverthepipe.Thevacuumdustextractormustbeadaptedforfloorgrindersandhaveaminimumair

displacementof320m3/hwithanegativevacuumof21kPa.



TECHNICALDATA



VIBRATIONS

ThevibrationsofthemachinearewithinthelimitsofdirectivesandharmonizedstandardsfromtheEuropeanUnionwhen

the



Lavina®Xisoperatedwiththerecommendedtoolsandinnormal

conditions



SONOROUS

EMISSIONS



ThesonorousemissionsarewithinthelimitsofdirectivesandharmonizedstandardsfromtheEuropeanUnionwhenthe

Lavina®

Xisoperatedwiththerecommendedtoolsandinnormalconditions.However,aspreviouslystated,theoperator

mustwear

earprotectors.



LABEL

DATA



ThedataonthelabelprovidesthecorrectVoltageandkW(neededforoperational

purposes);



Weight(neededfortransportationpurposes);productionyearandserialnumber(neededformaintenance

purposes).



CUSTOMER

SERVICE



ForcustomerassistanceandtechnicalsupportcallyourlocaldistributororcallSuperabrasiveInc.



1‐800‐987‐8403orvisitusat:www.superabrasive.com,whereyoucandownloadacopyofthis

manual



2. SAFETY INSTRUCTIONS

RECOMMENDED



USE



TheLAVINA®30G‐Xmachineisdesignedandmanufactured

to

grindandpolishconcrete,terrazzoandnaturalstonefloors.

It

can

beusedforrenovationsaswellasforpolishing.

The

machineis

designedfordryorwetuse.Whenusingitdry,

use

avacuumof

appropriatesize.Formoreinformation,

please

refertothechapter

onhandlingthevacuum

connection.



PROHIBITEDUSE

ThemachineMUSTNOTbe

used:



 Forapplicationsdifferentfromtheonesstatedin

the



 GeneralDescription

chapter.



TECHNICAL DATA Lavina® 30G- X

engine Kawasaki FS481V

Capacity of engine 603cc 36.8cu.in

Power 13kW /3600 min 18 hp/3600 min

Tool holder rpm 570-1030 rpm

Engine rpm 2000-3600 rpm

Working width 765 mm 30.1”

Tool holder diameter 3 x 335 mm 3 x 13.2”

Weight 276 610 lbs

Grinding pressure 170 kg 375 lbs

Additional weight max 2x29 kg 2x 64 lbs

Application wet and dry

Vacuum hose port Ø 50,8 mm 2”

Water tank capacity 20 l 5.2 gal

Water feed Peripheral and front stream with pump

Capacity Propane tank 9kg 20lbs

Machine LxWxH 1930x805x1110 mm 76”x32”x47”

Packing crate LxWxH 1480x820x1560 mm 58.3”x32.3”x61.5”

Superabrasive UserManual OriginalLanguageLavina®30G‐X 2/2015

7

 Inenvironments

which:



- Possessrisksof

explosion



-Possesshighconcentrationofpowdersor

oil

substancesinthe

air



- Possessrisksof

fire



- Featureinclement

conditions.



- Possesselectromagnetic

radiation.



- Innursinghomes,hospitals,day‐care

centers,etc



- Inareaswhereloosetilesorotherobjects

are



preventingproperuseofthe

machine.



- Inroomswithoutproper

ventilation



- Innursinghomes,hospitals,day‐carecenters,etc

- Inareaswhereloosetilesorotherobjectsarepreventing

properuseofthemachine.

- Inroomswithoutproperventilation



PREPARATIONFORWORK

Makesurethat:

Youhaveclosed

the



workarea,sothatnopersonunfamiliarwithoperating

the

machinecanenterthe

area



 Thetoolplateandtoolsaremountedonthe

machine

properly



 Therearenomissingpartsofthe

machine



 Themachineisinuprightworking

position



 Theprotectiondevicesareworking

properly.



PROTECTIONDEVICES

 Themachineisequippedwithseveralprotection

devices



includingthe

following:



 Aprotectionskirtandahoodforprotectingthe

tool

plates.



 Thesedevicesprotecttheoperatorand/orothers

persons

frompotentialinjuries.Donotremovethem.On

contrary,

beforeusingthemachine,pleaseensurethat

all



protectiondevicesaremountedandfunction

properly



 TheEnvirogardEmissionsMonitoring

System



ARRESTFUNCTIONS

 Functionsofarrestingofthemachineare

following:



- Switchtostopthe

engine



- Buttontostopthegrinding

movement



- Closethepropane

tank



SAFEUSE 

TheLAVINA®30GXisdesignedtoeliminateall

risks

correlated

withitsuse.However,itisnotpossibleto

eliminate

therisksof

aneventualaccidentwiththemachine.

Unskilled



oruninstructedoperatormaycausecorrelatedresidual

risks.

Suchrisks

are:



- PositionRisks duetooperator’sincorrect

workingposition



- TanglingupRisksduetowearing

inappropriate

working

clothes



- TrainingRisks duetolackofoperational

training



PROPANESAFETY

Propaneisaflammablegaswhosevaporsareheavierthan

air.Asisthecasewithgasoline,propanecanexplodeifthe

propercautionsarenotheeded.Propaneisodorizedwithan

agenthavingadistinctodorthatisrecognizableatverylow

concentrations.Thishelpsinidentifyingleaks,evenwhenthey

aresmall.

Awarenessandbasicsafetyprecautionsarerequiredwhen

workingwithpropane.Aslongastheseprecautionsarefollowed,risk

isnegligible.Ignorance,however,couldposeneedlessrisk.

Thetwogreatesthazardswithpropanepoweredfloorcare

machinesare:

- CarbonMonoxidePoisoning:Thisisthemostfrequently

reportedincidentassociatedwithpropanepoweredfloorcare

machinesandiscausedbyexcessiveexhaustemissions.The

symptomsareheadache,dizzinessandnausea.Amajorcause

involvesengineswithpoorpreventive

maintenance

practices,

usuallythosewithdirtyairfilters

and

machinesoperatedin

confinedareas

without



adequate

ventilation.Anothercause

may

be

substandard,inexpensivemachineswithno

emissions

controltechnology andimproperlyset

carburetion.



- OverfilledFuelCylinders: Nearly all fire

incidents

reported result from bringing a cylinder

into



abuildingwithoutfirstcheckingforoverfill.This

action

is

dangerous,unwise,and

unnecessary.



FIRESAFETY 

Beawareofthepotentialdangersoffireor

explosion

when

usingpropane,andtakenormalfire‐safety

precautions.



Fire:ThereisapossibilityoffirefromLPGvaporleaking

or

ventingfromfuelcylindersorcarburetion

equipment.

Explosion:LPGvaporconcentratedorconfinedtoa

small,

restrictedspacemayexplodeor

ignite.



PropanemayexperienceaBLEVE,aboiling

liquid



expandingvapor

explosion.



EMISSIONS 

 Allpropanepoweredfloorcaremachines

produce

emissions.

Mostareharmless,butsomearedangerousand

can

befatal.

Carbonmonoxide(CO)posesthegreatestrisk,

since



COcanbelethalwithinaslittleas30minutesexposure



3,000partspermillion(ppm)

concentration.



 Carbonmonoxideisaninvisible,odorless,colorless

gas

createdwhenfossilfuels(suchasgasoline,wood,

coal,

propane,oilandmethane)burn

incompletely



HAZARDCOMMUNICATION

AMaterialSafetyDataSheetforpropaneshallbe

posted

in

allbuildingswherepropanewillbe

used.



Becausepropaneisodorized,itiseasilydetectedatlevels

of

justafewpartspermillion,whichismuchlessthan

the

exposurelimitof1000partsper

million.



Ifyousmellpropanewhileoperatingapropanefloor

care

machine,dothe

following:



Stopthe

engine



1. Pullthethrottletothestopposition(ifpresent)

or

turn

thekeyswitchtotheoff

position.



2. Shutofftheservicevalveonthepropane

cylinder.



3. Movethefloormachinetoawell‐ventilated

area.



4. Removethecylinderfromthemachineandtake

it

outsidethe

building.



5. Ifthecylinderisleaking,contactaDOT

approved

repair

shoptodeterminethecauseoftheleak

and

havethe

shop,notyou,repair

it.



Ifafireoccurswhilethemachineisbeingoperated,do

the

following



1. Stoptheengine:pullthethrottletothestop

position



Superabrasive UserManual OriginalLanguageLavina®30G‐X 2/2015

8

(ifpresent)orturnthekeyswitchtotheoff

position.



2. Shutofftheservicevalveonthepropanecylinder

if

possible.Becarefulnottobe

burned.



3. Movethemachineoutsideifpossible.Ifnot

possible,



moveittoawell‐ventilatedareaaway

from

flammable

materials.



4. Donotattempttoextinguishtheflamefrom

a

gas

leak.Ifyoudo,thegaswillbuildup

inthearea

and

couldre‐ignite.Starve

thefirebyshuttingoff

the

supplyof

gas.



5. HAVETHEMACHINEANDCYLINDER

INSPECTEDBEFORE

USING

THEM

AGAIN



LOCALAGENCIESANDREGULATIONS

NFPA

Operatingapropanepowered

floorcaremachine

requires

compliancewithcertainsafety

regulations.TheNational

Fire

ProtectionAgency(NFPA)

StandardforStorageand

Handling

ofLPGasistheappropriate

authorityforsafepropaneuse.

A

copyofthispublicationis

availablethroughtheNPFA

in

Quincy,MA

(1‐800‐334‐3555).



Amongitsregulations,NFPA#58requiresthatall

personnel



employedinthehandlingofpropanegasbetrainedin

its

proper

handlingandoperatingprocedures.Italso

requires

themto

carryawrittencertificationfromtheiremployer

or

training

supervisortoattesttosuchtraining.Althoughthis

is

directed

mainlytothosewhofillandtransportliquid

propane

gas,Onyx

EnvironmentalSolutionsrecommends

that

operatorsofpropane

poweredfloorcaremachinesin

public

placesbetrainedand

certifiedas

well.



Withregardtooperationofpropanepoweredfloor

care

equipment,eventhoughNFPA588‐4.5says“these

machines

shallbepermittedtobeusedinbuildingsfrequentedby

the

public,includingthetimeswhensuchbuildingsare

occupied

by

thepublic,”OnyxEnvironmentalSolutionssuggests

usage

when

occupancyofagivenworkareais

minimal.



CARB/EPA

TheCaliforniaAirResourceBoard(CARB)and

Environmental

ProtectionAgency(EPA)alsosetlimitsfor

propane‐powered

enginesusedoutdoors,butCARB/EPAapprovaldoes

not

signify

thattheengineissafetouse

indoors.



CGA

TheCanadianGasAssociation(CGA)hassetalimitof

1500

ppmCOinexhaust

flow.



OSHA

Forpropanepoweredmachinesusedindoors,

the

Occupational

HealthandSafetyAdministration(OSHA)

has

establishedalimit

of50ppmCOfor8‐hourtime

weighted

average(TWA)in

ambientairandisconsideringalimitof

800

ppmCOinexhaust

flow.



DOT

TheDepartmentofTransportation(DOT)has

established

regulationsregardingthesafetyoffuelcylindersincluding

the

onesusedonpropanepoweredfloorcare

machines.



LocalAgencies

LocallawenforcementagenciessuchasthelocalFire

Marshall

alsorelyonindependenttestinglabssuchasULand

CGA

before

givingtheirapprovaloftheuseofsome

equipment.

Theselabs

thoroughlytestequipmentandsubmittheir

stamp

ofapproval

onlyafterrigoroustesting.Whilenot

being

requiredbyalllaw

enforcementagencies,thestamp

of

approvalbytheseagencies

furtherassurestheoperator

thathe

orsheisworkingwithand

aroundsafe

equipment.



NOTE:Inordertoreduceallconsequencesofthe

above‐

mentioned

risks,weadvisethatmachineoperatorswill

follow

theinstructionsin

themanualatall

times.



RESIDUALRISKS  

Duringthenormaloperatingandmaintenancecycles,

the

operatorisexposedtofewresidualrisks,whichcannot

be

eliminatedduetothenatureofthe

operations.



BEFOREYOUBEGIN 

Workingareamustbeclearfromanydebrisor

objects.



 Afirst‐timeoperatormustalwaysreadthemanualand

pay

attentiontoallsafety

instructions.



 Allpropaneconnectionsandcablesmustbeinspected

for

potential

damages.



 Performgeneraldailyinspectionsofthemachine

and



inspectthemachinebeforeeach

use.



 Alwaysinspectthesafety

devices:



 Thetoolprotectormustbe

working



 Mountthesecuritydiscwhenworkingwith

Quickchange



Pads.



 Themachinemustbe

clean



 Neveroperatethemachineinthe

rain!



 Confirmthattherearenomissingpartsespecially

after

transportation,repairor

maintenance.



 Beforefillingthewatertankwithwatermakesure

the

machineisnotworkingandthemainswitchisturned

off.



 Beforeturningonthemachinemakesurethatthebase



placedonthefloor,themachineMUSTNOTbein

an

upright

positionwhenturned

on!



OPERATINGMACHINE  

WhenoperatingtheLavina®30G‐X,makecertain

that

thereisnoone,butyouaroundthe

machine.



 Neverleavethemachineunattendedwhile

working.



 Thewaterhosemustmovefreelyandmustbe

damage‐



free.



 Checkifthefloor,youworkon,isnottoouneven.Ifthis

is

the

case,itmaydamagethe

machine.



AFTERWORKISCOMPLETED

Cleanthemachineandits

surroundings

properly



 Emptyandcleanthewater

tank



 Storethemachineinasafe

place



 PlacethePropanebottleoutsideinits

storage



THEWORKAREA  

Makecertainthatpeopleorvehiclesdonotenterthe

work

area.



Avoidcablesandhosesbeinginthe

way.



Alwayscheckthefloorfor

debris



PERSONALPROTECTIVEEQUIPMENT

(PPE)

Alwayswearsafetyshoeswhenworkingwiththe

machine.



 Alwayswearearprotectorswhenworkingwith

the

machine.



Superabrasive UserManual OriginalLanguageLavina®30G‐X 2/2015

9

 Allpersonnelintheimmediateworkareamustwear

safety

glasseswithside

shields.



 Alwayswearsafetygloveswhenchangingthe

tools.



 Alwayswearclothessuitableforthework

environment.



 AlwayswearCarbonMonoxideIndicatorbadgesas

an

extra

precaution.



 Theplasticindicatorcontainsacoloredindicator

button



thatdarkensinthepresenceofCarbonMonoxide.

The



relativedarknessoftheindicatorbuttonindicates

the

levelof

COintheambientatmosphere.Most

indicator

badgeshavea

usefullifeof30days,dependingon

the

concentrationof

contaminants,humidity,

andtemperature.



TESTING

Thereareagreatnumberofinstrumentsofferedon

the

markettotestfortoxicgases.Onlythosedesignedto

read

carbonmonoxideresultingfromcombustionengines

is

consideredacceptablefortestingexhaustemissions

from

propanepoweredfloor

machines.



Someinstrumentsareusedtoread“ambientair”and

may



bedamagedifusedtotakereadingsinthemuffleror

tail

pipe.Selectingtheproperinstrumentisanimportant

part

of

meetingthetesting

requirements.

Generallyspeaking,unitscapableofreadinginppm,

(parts

permillion),atrangesfrom0to1000areadequate

for

checkingambientair(airinthebreathingzoneof

the

operator).Instrumentscapableoftesting

carbon

monoxideintheexhaustshouldbeabletoreadfrom0



atleast2000ppmandshouldbecertifiedby

the

manufacturerforthat

purpose.



Someinstrumentsandsystemsusedforthese

purposes

are:



1)AMBIENTAIR

MONITORING



DRAGERModel190:Manufacturedby

National



Drager.



SENSIDYNEgassamplingsystemwith

YB‐11038



Sensidynedectector

tubes



DRAGERgassamplingsystemwithYB‐4620

Drager

detective

tubes



GAS‐TECHModel

CO‐95



ENERACPOCKET60:Manufacturedby

Energy



Efficiency

System



2)ENGINEEXHUAST

ANALYZERS

HORIBAGAS

ANALYZER



ENERAC2000COMBUSTION

ANALYZER

ENERACPOCKET



3)DATA

LOGGERS



INDUSTRIALSCIENTIFICCORP.MODEL

STX‐70



COMONITOR,

Data‐Logger



BIOSYSTEMSINC.“TEXILOG”

Data‐Logger



Allinstrumentsusedfortestingmustbecalibrated

at

intervalsrecommendedbythemanufacturer.

The

monitor,modelnumberanddateofcalibrationwill

be

recordedwithalltest

results.



OPERATOR 

Theoperatormustknowthemachine’s

work

environment.



Onlyoneoperatoratatimecanworkwiththe

machine.



Theoperatormustbeproperlytrainedandwell

instructed

prior

operatingthe

machine.



Theoperatormustunderstandalltheinstructionsin

this

manual.



Theoperatormustunderstandandinterpretall

the

drawingsanddesignsin

manual.



Theoperatormustknowallsanitationand

safety

regulationspertainingtotheoperation



Theoperatormusthavefloorgrinding

experience.



Theoperatormustknowwhattodoincaseof

emergency.



Theoperatormusthaveanadequatetechnical

knowledge

and

preparation.



Theoperatorisexpectedtooperatetheirequipment

safely



andresponsibly.Theyareresponsibleforthe

proper

handlingandstorageofpropanecylinders,

identifying

potentialhazardsassociatedwithhisjoband

avoiding

thesehazardsatall

times.



PROPANECYLINDERS 

ThePropanecylindersareconstructedofeither

aluminum

or

steel.Werecommendaluminumbecauseitis

lighterand



guardsagainstrusting.Thecylinderusedon

propane

powered

floormachinesisclassifiedasa4E240

cylinder.Its

rated

capacityis20lbs.andthisdesignationrefers

to

themodelof

thecylinder.Actualpropane

capacity



achievedduringfillingcanbelessthan,equalto,or

slightly

morethan20lbs.UseonlyUL,CTC/DOTlisted

cylinders.



 Thepropanecylinderusedonthefloormachineisa

motor

fuel

cylinderaslistedbytheDepartmentof

Transportation.

Unlike

thecommon20‐lbpropaneoutdoorgrill

cylinders

(whicharenot

legalforuseonpropanefloor

machines),



themotorfuelcylinderhasanumberofsafety

systems



designedintoittoensureyoursafetyatall

times.



 Therearetwotypesof20lb.motorfuel

cylinders.



Liquid

draw



Vapor

draw



 Theliquiddrawcylinderisusedonlargervehicles

like

forklifts.

Thesemachineshavespecial

vaporizing

carburetorstoallow

thepropanetochangefroma

liquid

toagasbeforebeing

burnedinthecombustion

chamber.



 Thevapordrawcylinderisusedonsmallmachineslike

the

propanepoweredfloorcaremachines.The

vacuum

generated

bytheenginedrawsupthePropanegas

vapor

throughthefuel

system.Thepropanepoweredfloor

care

machinedoesnothave

anevaporatingsystemand

will

freezeupifliquidpropaneis

introducedtoit.It

isnecessary

thatspecialattentionbepaidto

ensure

that

neithertheliquidnorthevapordrawcylinders

be

overfilled.



Superabrasive UserManual OriginalLanguageLavina®30G‐X 2/2015

10

Figure 3.2.2



REFUELLINGCYLINDERS  

Theproperfillingofpropanecylindersisasubject

so

importantthatitwarrantsspecialattention.

Propane

cylindersshouldonlybefilledbyqualifiedpropane

dealers.



 Mostimportant,propanecylindersshouldbefilled



morethan80%oftheirratedcapacity.Theother

20%,

which

isabout4”(10cm)fromthetopofthecylinder,

is

calledthe

vaporspaceorheadspace.Thisvaporcan

be

compressed

withoutcausingthepressurereliefvalve

to

openandvent

gastotheareaaroundthecylinder.If

there

isnoheadspace

toallowforfuelexpansion,the

pressure

reliefvalvewill

open,releasingpropanegasinto

the

atmosphere.Thisisa

verydangerousandvolatile

situation

asthereisalwaysthe

possibilitythatenoughofthe

vented

gascouldfinditsway

downtothefloorandcome

in

contactwithapilotlightfrom

afurnace,hotwater

heater,

orothersourceofignition.

Propanechangesintoagas,is

‐

44oF(‐42oC).Exposing

unprotectedskintopropanegasorliquidcouldresultin

frostbiteinjury.

Allnewcylindersshouldbeventedandpurgedofairper

manufacturer’sinstructionsbeforeuse.Neverbleedpropane

cylindersindoors.

STORAGECYLINDERS

Whennotinuse,propanecylindersalwaysshould

be

stored

outsideinanuprightpositionina

secure,

tamperproof,steel

meshstoragecabinet.This

cabinet

maybelocatednextto

thebuildingbutwithatleast

five



feet(1.5m)ofspacebetweenthecabinetandthe

nearest



buildingopening(doororwindow),alsoawayfrom

heat

anddirect

sunlight.



 Donotinstallthecabinetnearastairwayor

streetelevator

asventedpropanegaswillseekalower

level

sinceitis

heavierthanairandcouldfinditswayinto

the

basementofthe

building.Donotstorecylindersfull

or

emptyinsideabuildingor

insideavehicle.Althoughit

is

unlikelythatpropanewillvent

fromastoredcylinder,if

it

should,thevaporcouldcomein

contactwithan

ignition

sourcesuchasasparkfromapowertool

or

other

applianceandcreateaflash

fire.



 Donotsmokeoruseadevicewithanopenflame

when

handlingortransportingpropane

cylinders.



TRANSPORTINGCYLINDERS

Whentransportingcylinderstoapropanedealerorto

a

job,

makesurethecylindersaresecurelyfastened

and

standingin

anuprightpositionwiththeservice

valveclosed.



Acylinderrattlingaroundinthebackofavehicle

and



bangingintootherobjectsconstitutesahazard.

Avoid

droppingorbangingcylindersagainstsharp

objects.



Thepropanecylindersaresturdilyconstructedbuta

series

ofhardjoltscouldcause

damage.



Pleasenotethatanycylinderthathasbeenfilledis

always



consideredfull,nomatterhowlittlepropanegas

remains

it.Thisisbecauseevenwhenallliquidhas

evaporated

intovaporthereisstillsomepropanegasvaporleftin

the

cylinder.Becausethisremainingfuelisflammable,

an

emptycylindershouldbetreatedwiththesame

careful

proceduresasonethatisfilledtothe80%levelwith

liquid

propane.Theonlytimethatacylinderisconsidered

empty

iswhenitisnew,beforeithasbeenfilledwith

propane.



Whentransportingapropanepoweredfloormachine,

the

propanecylindermaybestrappedontothemachine

as

longasthemachineitselfisfirmlysecuredinthe

vehicle.



 Ofcourse,sparecylindersshouldalwaysbesecuredin

an

upright

position.

3.HANDLINGANDTRANSPORTATION

ADJUSTINGTHEHANDLE

TheHandleontheframeisadjustableinheightandallowsthe

operatortoworkinacorrectandsafeposture(Fig.3.1,Fig.

3.2).Choosetheuprightpositiontomoveeasythemachine

(Fig.3.2).



Theunlockingisbypullingthehandle(fig.3.1)Thelockingis

automaticallyunderactionofthespring.Fig.3.1.1showsall

possiblepositionofthehandle.

Toavoidturningtheheadduringtransportshouldbe

unscrewedthe(butterfly,wing‐headed)screwandmove

the

leverfromthepositionshowninFig.3.3atoposition

Fig.3.3b.



Whenthemachineoperatesthelevermustbeinposition

showninFig.3.3a,inordertorotatetheheadwhen

change

the

tool.



Figure 3.3aFigure 3.2 Figure 3.3b

Figure 3.1 Figure 3.1.1

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