Symphony Harmony Area Controller User manual

Instruction
Harmony
Harmony Area Controller

WBPEEUI230023A0
Preface
The Harmony area controller (HAC) is an area management
and control node for the Symphony Enterprise Management
and Control System. It is a powerful stand-alone controller
that has the processing speeds and storage capabilities neces-
sary for advanced, complex control applications. The controller
is a user-configurable device that receives process input and
output through a variety of analog, control, and digital Har-
mony I/O devices.
This instruction provides a description of the Harmony area
controller and its capabilities. It also includes information nec-
essary to install, operate, and maintain the controller.
NOTE: The Harmony area controller is compatible with the INFI 90
®
OPEN
Strategic Enterprise Management System and the INFI-NET
®
communication
network.

WBPEEUI230023A0
List of Effective Pages
NOTE: Changed text or tables are indicated by a vertical bar adjacent to the changed area. Changed fig-
ures are indicated by a vertical bar next to the figure caption. The date appears beside the page number.
Total number of pages in this instruction is 194, consisting of the following:
Page No. Change Date Page No. Change Date
Preface Original
List of Effective Pages Original
iii through xiii Original
1-1 through 1-15 Original
2-1 through 2-18 Original
3-1 through 3-3 Original
4-1 through 4-13 Original
5-1 through 5-17 Original
6-1 through 6-20 Original
7-1 through 7-2 Original
8-1 through 8-2 Original
9-1 through 9-4 Original
A-1 through A-2 Original
B-1 through B-14 Original
PR1-1 Original
PR2-1 through PR2-2 Original
PR3-1 through PR3-3 Original
PR4-1 through PR4-2 Original
PR5-1 through PR5-2 Original
PR6-1 through PR6-10 Original
PR7-1 through PR7-2 Original
PR8-1 through PR8-2 Original
PR9-1 through PR9-10 Original
PR10-1 through PR10-7 Original
PR11-1 through PR11-3 Original
PR12-1 through PR12-4 Original
PR13-1 Original
PR14-1 through PR14-2 Original
PR15-1 through PR15-3 Original
PR16-1 through PR16-2 Original
PR17-1 through PR17-2 Original
PR18-1 through PR18-2 Original
PR19-1 through PR19-2 Original
PR20-1 Original
PR21-1 through PR21-3 Original
PR22-1 through PR22-2 Original
Index-1 through Index-3 Original

WBPEEUI230023A0 iii
Table of Contents
Section 1 Introduction ..................................................................................................1-1
Purpose ................................................................................................................... 1-1
System Overview ...................................................................................................... 1-2
Control Network ................................................................................................... 1-2
I/O Interface ........................................................................................................ 1-4
Peer-to-Peer Communication ................................................................................ 1-5
Compatibility ........................................................................................................... 1-6
Features .................................................................................................................. 1-7
Intended User .......................................................................................................... 1-8
Instruction Content.................................................................................................. 1-8
How to Use This Instruction ..................................................................................... 1-9
Document Conventions ............................................................................................ 1-9
Glossary of Terms and Abbreviations........................................................................ 1-9
Reference Documents............................................................................................. 1-10
Abbreviated Harmony Nomenclature ...................................................................... 1-11
Related Nomenclature ............................................................................................ 1-11
Design Standards and Certifications ...................................................................... 1-12
Specifications......................................................................................................... 1-13
Section 2 Description and Operation .........................................................................2-1
Introduction............................................................................................................. 2-1
Description .............................................................................................................. 2-1
Controller Module .................................................................................................... 2-1
CPU ..................................................................................................................... 2-1
Memory ............................................................................................................ 2-2
Machine Fault Timer ........................................................................................ 2-4
Front Panel Control .......................................................................................... 2-4
Process I/O .......................................................................................................... 2-4
Network Bus Interface ...................................................................................... 2-5
Hnet Interface................................................................................................... 2-5
I/O Expander Bus Interface.............................................................................. 2-6
Station Link Interface ....................................................................................... 2-6
Redundancy Link ............................................................................................. 2-7
Serial Channels ................................................................................................ 2-7
Synchronization Link........................................................................................ 2-7
Network I/O ......................................................................................................... 2-8
Memory ............................................................................................................ 2-8
Receive............................................................................................................. 2-8
Transmit .......................................................................................................... 2-9
Messages.......................................................................................................... 2-9
Message Format ............................................................................................... 2-9
Message Transmission.................................................................................... 2-10

iv WBPEEUI230023A0
Table of Contents (continued)
Section 2 Description and Operation (continued)
Data Integrity..................................................................................................2-10
Docking Station......................................................................................................2-11
Network TU.........................................................................................................2-12
Communication TU.............................................................................................2-12
Hardware Keying ................................................................................................2-14
Electronic Identification..........................................................................................2-14
Operating Power .....................................................................................................2-15
Power Supply......................................................................................................2-15
Power System .....................................................................................................2-16
Status Output Alarm ..........................................................................................2-16
Power System Status ..........................................................................................2-17
Cooling...................................................................................................................2-17
Redundancy ...........................................................................................................2-18
Section 3 Installation ....................................................................................................3-1
Introduction .............................................................................................................3-1
Special Handling ......................................................................................................3-1
Unpacking and Inspection ........................................................................................3-2
Installation and Connection Sequence ......................................................................3-2
Section 4 Configuration ...............................................................................................4-1
Introduction .............................................................................................................4-1
Configuration Tools ..................................................................................................4-1
Software Licenses .....................................................................................................4-2
Addressing ...............................................................................................................4-2
Tuning .....................................................................................................................4-3
Function Codes ........................................................................................................4-3
Controller Execution .............................................................................................4-4
Exception Reporting..............................................................................................4-5
Time-Synchronization ...........................................................................................4-6
Time-Sync Master .............................................................................................4-6
Time-Stamp ......................................................................................................4-6
I/O Communication..............................................................................................4-7
Peer-to-Peer Communication.................................................................................4-7
Stations................................................................................................................4-7
Sequence of Events ...............................................................................................4-8
Simulation............................................................................................................4-8
Node Performance Statistics..................................................................................4-8
C Language Support ...........................................................................................4-10
Batch 90 Language Support................................................................................4-10

WBPEEUI230023A0 v
Table of Contents (continued)
Section 4 Configuration (continued)
UDF Language Support ...................................................................................... 4-10
Firmware ............................................................................................................... 4-11
Online Configuration.............................................................................................. 4-11
Operation........................................................................................................... 4-12
Procedure........................................................................................................... 4-12
Section 5 Operating Procedures .................................................................................5-1
Introduction............................................................................................................. 5-1
Controller Module .................................................................................................... 5-1
LCD Screen and Keypad ....................................................................................... 5-1
Main Status Display ......................................................................................... 5-1
Main Menu Display........................................................................................... 5-2
Status Indicators.................................................................................................. 5-5
Termination Units .................................................................................................... 5-7
Controller Operation ................................................................................................ 5-7
Operating Modes .................................................................................................. 5-8
Execute ............................................................................................................ 5-9
Configure ......................................................................................................... 5-9
Error .............................................................................................................. 5-10
Fail................................................................................................................. 5-10
Offline ............................................................................................................ 5-10
Startup .............................................................................................................. 5-10
Stop/Reset......................................................................................................... 5-11
LCD Screen and Keypad Operation..................................................................... 5-12
Menu Mode .................................................................................................... 5-12
Scroll/Select................................................................................................... 5-12
Edit ................................................................................................................ 5-13
Screen Saver .................................................................................................. 5-14
LCD Contrast ................................................................................................. 5-14
Language Selection............................................................................................. 5-14
NVRAM Initialization .......................................................................................... 5-14
NVRAM Formatting ............................................................................................ 5-15
Segment Modification ......................................................................................... 5-15
Station Interface .................................................................................................... 5-16
Remote Hnet Operation ...................................................................................... 5-16
Local Station Link Operation .............................................................................. 5-16
Bypass Stations ................................................................................................. 5-17

vi WBPEEUI230023A0
Table of Contents (continued)
Section 6 Troubleshooting ..........................................................................................6-1
Introduction .............................................................................................................6-1
Troubleshooting Procedures......................................................................................6-1
Status Indicators ......................................................................................................6-1
Status Messages.......................................................................................................6-1
Halt Status ...........................................................................................................6-3
Offline and Error Status........................................................................................6-3
Problem Reports .....................................................................................................6-10
Cnet Communication ..........................................................................................6-10
Peer-to-Peer Communication...............................................................................6-11
I/O Block............................................................................................................6-11
Rack I/O ............................................................................................................6-12
Station ...............................................................................................................6-13
Status Report .........................................................................................................6-13
Connector Pin Assignments ....................................................................................6-18
Section 7 Maintenance .................................................................................................7-1
Introduction .............................................................................................................7-1
Preventive Maintenance Schedule .............................................................................7-1
Section 8 Repair and Replacement .............................................................................8-1
Introduction .............................................................................................................8-1
Repair ......................................................................................................................8-1
Replacement.............................................................................................................8-1
Section 9 Replacement and Spare Parts ....................................................................9-1
Introduction .............................................................................................................9-1
Controller Hardware Nomenclature...........................................................................9-1
Controller Software Nomenclature ............................................................................9-2
Cable Nomenclature .................................................................................................9-2
Miscellaneous Parts..................................................................................................9-4
Appendix A Hardware Drawings ................................................................................ A-1
Dimensions ............................................................................................................. A-1
Appendix B Software License Entry .......................................................................... B-1
Introduction ............................................................................................................ B-1
License Entry Program............................................................................................. B-1
Requirements ...................................................................................................... B-2
Install/Uninstall .................................................................................................. B-2

WBPEEUI230023A0 vii
Table of Contents (continued)
Appendix B Software License Entry (continued)
Communications Interface Configuration..............................................................B-3
Obtaining the Machine ID ........................................................................................B-6
Machine ID from LCD Menu .................................................................................B-6
Machine ID from License Entry Program...............................................................B-6
Requesting Software Keys ........................................................................................B-8
Software Key Request Form......................................................................................B-8
Entering and Downloading Licenses .........................................................................B-9
Licensing Troubleshooting......................................................................................B-12
Locating the License File ....................................................................................B-12
Error Codes........................................................................................................B-12
List of Procedures
No. Title
PR1 Installation Preparation
PR2 Docking Station Installation
PR3 Controller Module Installation
PR4 Termination Unit Installation
PR5 Controller Setup
PR6 Serial Port Setup
PR7 24 VDC Power Connection
PR8 SOA Connection
PR9 Peer-to-Peer Hnet Connection
PR10 I/O Hnet Connection
PR11 I/O Expander Bus Connection
PR12 Cnet Connection
PR13 Serial Port Connection
PR14 Station Link Connection
PR15 Time-Synchronization Link Connection
PR16 Controller Module Removal
PR17 Docking Station Removal
PR18 Termination Unit Removal
PR19 Wiring and Cabling Disconnection
PR20 Connections Check
PR21 Controller Initialization
PR22 Docking Station Initialization

viii WBPEEUI230023A0
List of Figures
No. Title Page
1-1. Symphony Communications Architecture ..................................................1-3
1-2. Harmony I/O Block Interface.....................................................................1-4
1-3. Harmony Rack I/O Interface......................................................................1-5
1-4. Peer-to-Peer Communication .....................................................................1-6
2-1. Harmony Area Controller...........................................................................2-2
2-2. Functional Block Diagram .........................................................................2-3
2-3. Docking Station (Back) ............................................................................2-11
2-4. Network Termination Unit .......................................................................2-13
2-5. Communication Termination Unit............................................................2-14
2-6. Power Supply ..........................................................................................2-15
3-1. Installation and Connection Flowchart.......................................................3-3
4-1. Function Block Configuration Example......................................................4-4
5-1. Controller Module Front Panel ...................................................................5-2
5-2. Main Status Display ..................................................................................5-2
5-3. Menu Display – Main Menu .......................................................................5-3
5-4. Network TU Front Panel.............................................................................5-7
5-5. Communication TU Front Panel.................................................................5-8
8-1. Replacement Flowchart .............................................................................8-2
A-1. Controller Module Dimensions.................................................................. A-1
A-2. Docking Station Dimensions..................................................................... A-2
B-1. Software Licensing Procedure ................................................................... B-1
B-2. Logical ICI Definition ................................................................................ B-4
B-3. Licenses Tab............................................................................................. B-7
B-4. Example Licenses Tab .............................................................................. B-7
B-5. Edit License Tab ..................................................................................... B-11
PR2-1. Docking Station Attachment ................................................................. PR2-2
PR3-1. Controller Module Attachment .............................................................. PR3-2
PR4-1. Termination Unit Installation................................................................ PR4-2
PR6-1. Communication TU Serial Port Jumpers ............................................... PR6-2
PR6-2. RS-485 Enable - J3 and J4................................................................... PR6-3
PR6-3. RS-232-C Enable - J3 and J4 ............................................................... PR6-4
PR6-4. DTE - J1 and J2 ................................................................................... PR6-5
PR6-5. DCE - J1 and J2................................................................................... PR6-6
PR6-6. Non Handshake - J1 and J2 ................................................................. PR6-7
PR6-7. Loopback - J1 and J2 ........................................................................... PR6-8
PR6-8. Handshake Control Signals - J5 through J12........................................ PR6-9
PR7-1. 24 VDC Power Connectors .................................................................... PR7-2
PR8-1. Docking Station SOA Connectors.......................................................... PR8-2
PR9-1. Peer-to-Peer Hnet Connectors............................................................... PR9-3
PR9-2. Controller with Peer-to-Peer Hnet Not Used........................................... PR9-4
PR9-3. Two Nonredundant Controllers ............................................................. PR9-5
PR9-4. Two Redundant Controllers .................................................................. PR9-6
PR9-5. Single Nonredundant Controller with Hnet Repeaters............................ PR9-7

WBPEEUI230023A0 ix
List of Figures (continued)
No. Title Page
PR9-6. Single Redundant Controller with Hnet Repeaters ................................. PR9-8
PR9-7. Two Nonredundant Controllers with Hnet Repeaters.............................. PR9-9
PR9-8. Two Redundant Controllers with Hnet Repeaters................................. PR9-10
PR10-1. I/O Hnet Connectors........................................................................... PR10-3
PR10-2. Controller with I/O Hnet Not Used ...................................................... PR10-4
PR10-3. Nonredundant Controller .................................................................... PR10-5
PR10-4. Redundant Controller (Option 1) ......................................................... PR10-6
PR10-5. Redundant Controller (Option 2) ......................................................... PR10-7
PR11-1. I/O Expander Bus Connector .............................................................. PR11-2
PR11-2. I/O Expander Bus Cable Connection................................................... PR11-3
PR12-1. Redundant Controller Module Cnet Connections ................................. PR12-2
PR12-2. Intracabinet Cnet Connections ............................................................ PR12-3
PR12-3. Intercabinet Cnet Connections ............................................................ PR12-4
PR14-1. Station Link Cable Connection ............................................................ PR14-2
PR15-1. Time-Synchronization Link Connector................................................. PR15-2
PR15-2. DSOE Time-Sync Connection .............................................................. PR15-3
PR16-1. Controller Module Removal ................................................................. PR16-2
PR17-1. Docking Station Removal .................................................................... PR17-2
PR18-1. Termination Unit Removal .................................................................. PR18-2
PR19-1. Docking Station Connectors ................................................................ PR19-2
List of Tables
No. Title Page
1-1. Glossary of Terms and Abbreviations....................................................... 1-10
1-2. Reference Documents.............................................................................. 1-11
1-3. Abbreviated Harmony Nomenclature ....................................................... 1-11
1-4. Related Nomenclature ............................................................................. 1-11
1-5. Design Standards and Certifications ....................................................... 1-12
1-6. Specifications.......................................................................................... 1-13
1-7. Environmental Specifications .................................................................. 1-15
4-1. Online Configuration Conditions ............................................................. 4-12
5-1. Main Menu Options .................................................................................. 5-3
5-2. Front Panel Status Indicators.................................................................... 5-5
5-3. Controller Module Modes .......................................................................... 5-9
6-1. Status Indicators - Error Conditions.......................................................... 6-2
6-2. Halt Status Messages................................................................................ 6-4
6-3. Offline and Error Status Messages ............................................................ 6-5
6-4. I/O Block Problem Report Error Types .................................................... 6-11