System air Geniox 10 User manual

Geniox
Air handling unit
User Manual EN Version 1.2
Document in original language | Part number of this manual 3060386

Geniox Air Handling Unit - User Manual | 3060386

3060386 | Geniox Air Handling Unit - User Manual
Detailed table of contents on the following pages
General description
A Manufacturer
B Name of machines
C General descriptions, dangers and warnings
D Employees in charge of operation/control/maintenance
E Intended use and range of applications
F Unintended use and misuse – inappropriate applications for the machine
Installation
G Instructions for unloading on the site as well as installation and connection
Start-up, adjustments and operation
H Start-up, adjustments, use and commissioning
I Information about the residual risks
J Instructions on the protective measures during repair and maintenance
Machine stability
K The conditions of stability during use, transportation, assembly, dismantling when out of service
Breakdown
L The operating method to be followed in the event of breakdown. Safe restart.
Maintenance
M Adjustment and maintenance operations
N Instructions to enable adjustment and maintenance safely
Annexes
1 Declaration of conformity with production number (in separate cover)
2 Technical data – unique data for every unit (in separate cover)
3 Spare part list
4 ERW maintenance
5 Roof curb master tables
6 Wiring diagram (in separate cover)
7 Operator’s guide (how to use the Systemair control panel) (in separate cover)

Geniox Air Handling Unit - User Manual | 3060386
A Manufacturer ............................................................................................................................................................................................... ..........1
  A.1 Identication..................................................................................................................................................................................................1
A.2 Unit inspection ..............................................................................................................................................................................................1
A.3 Reference information................................................................................................................................................................................. 1
A.4 Geniox limited warranty..............................................................................................................................................................................2
B Nomenclature .........................................................................................................................................................................................................3
C General descriptions, dangers and warnings ......................................................................................................................................................4
C.1 Overview via pictograms on the inspection side of the unit ...............................................................................................................4
C.1.1 Where are pictograms placed on the units......................................................................... ....................................................4
C.1.2 Geniox Nameplate .............. ........................................................................................................................................................5
C.1.3 Pictogram of a door for a fan in a Geniox unit ...................................................................................................................... .6
C.1.4 Pictograms for all available functions in the units .............................................................. ..................................................6
C.1.5 Safety labels and warning ..........................................................................................................................................................6
C.2 Data about the unit according to cards and labels in and on the unit ...............................................................................................8
C.2.1 Flowchart.......................................................................................................................................................................................8
   C.2.2 Symbolsintheowchartandexplanationaboutthesymbols................................................ ..........................................9
C.3 Dimensions of the units .......................................................................................................... .................................................................10
D Employees in charge of operation/control/maintenance .............................................................................................................................. 10
E Intended use and range of applications............................................................................................................................................................. 10
F Unintended use and misuse – inappropriate applications for the machine ................................................................................................ 10
F.1 Air handling unit in operation ................................................................................................................................................................. 11
G Instructions for unloading on the site as well as installation and connection ................................................ ........................................... 11
G.1 Unloading on the site................................................................................................................................................................................ 11
G.1.1 Unloading by fork-lift truck ..................................................................................................................................................... 11
G.1.2 Lifting a unit with straps...................................................................... .................................................................................... 11
G.1.3 Lifting a unit with preinstalled brackets on the base frame for lifting......................... ................................................... 11
G.1.4 Pre-assembly storage............................................................................................................................................................... 12
G.2 Installation - mechanical ................................................................................................ ......................................................................... 12
G.2.1 Service Area in front of the unit ............................................................................................................................................ 12
G.2.2 Supporting surface.................................................................................................................................................................... 12
G.2.3 Outdoor units — support under the base frame of the unit ............................................................................................. 13
G.2.4 Installation on the site of unit sections .......................................................................................................... ...................... 14
G.2.5 Joining the AHU sections ......................................................................................................................................................... 16
G.2.6 Fan Shipping Bracket Removal ................ .............................................................................................................................. 18
G.2.7 Risk of stack effect by vertical ducts and wind pressure on louvers............................................................................... 18
G.2.8 Hood installation instructions.................................................................................................................................................. 19
G.2.9 Panel cutting procedure........................................................................................................................................................... 19
G.3 Installation - electrical ............................................................... .............................................................................................................. 21
G.3.1 Description.................................................................................................................................................................................. 21
G.3.2 Wiring diagrams .......................... ............................................................................................................................................. 21
G.3.3 Installation of mains power supply ....................................................................................................................................... 21
G.3.4 Electrical connection of components and functions........................ ................................................................................... 22
G.4 Installation – Pipes for water – hot and chilled, valves and drains ................................................................................................... 22
G.4.1 Description.................................................................................................................................................................................. 22
G.4.2 Pipe connections ...................................................................................................................................................................... 22
G.4.3 Hydronic coil freeze protection............................................................................................................................................... 22
G.4.4 Pipe connections to coils .............. .......................................................................................................................................... 22
G.4.5 Draining condensate water ............................. ....................................................................................................................... 23
G.4.6 Drain pan trapping..................................................................................................................................................................... 23
H Start-up, adjustments, use and commissioning ................................................................ .............................................................................. 24
H.1 Print-outs on paper .................................................................................................................................................................................. 24
H.2 Start-up by installer .................................................................................................................................................................................. 24
H.3 Geniox site commissioning template......................................................................................................................................................25
H.4 Description of functions.............................................................................................................................................................................30
H.4.1 Remote control ...........................................................................................................................................................................30
H.4.2 Occupied/Unoccupied override................................................................................................................................................30
H.4.3 Valve and valve actuator for heating coil...............................................................................................................................30
H.4.4 Smoke detector in return air ....................................................................................................................................................30
H.4.5 Electrical heater..........................................................................................................................................................................30
H.4.6 Speed control of fans ................................................................................................................................................................30
H.4.7 Pressure transmitters ................................................................................................................................................................30
H.4.8 Temperature sensors.................................................................................................................................................................30

3060386 | Geniox Air Handling Unit - User Manual
H.4.9 Space pressure sensors.............................................................................................................................................................31
H.4.10 Damper actuators.......................................................................................................................................................................31
H.4.11 Room/Space temperature sensors .........................................................................................................................................31
H.4.12 Frost protection ..........................................................................................................................................................................31
H.4.13 Economizer mode.......................................................................................................................................................................31
H.4.14 Energy recovery wheel (ERW).................................................................................................................................................31
H.4.15 Set-up for Yaskawa VFD V1000 for Geniox unit with AC fans............................................................................................31
H.4.16 Set-up for Yaskawa V1000 for Geniox unit used for energy recovery wheel.................................................................31
I Information about the residual risks................................................................................................................................................................... 32
I.1 Unit casing ............................................................................................ ..................................................................................................... 32
I.1.1 Safe means of transport ................................ ......................................................................................................................... 32
I.1.2 Common for all unit sections ................................................................. ................................................................................ 32
I.1.3 Dampers...................................................................................................................................................................................... 32
I.1.4 Attenuators................................................................................................................................................................................. 32
I.1.5 Filters .......................................................................................................................................................................................... 33
I.1.6 Plug fans .................................................................................................................................................................................... 33
I.1.7 Heating coils .............................................................................................................................................................................. 34
J Instructions on the protective measures during repair and maintenance .................................................................................................. 34
K The conditions of stability during use, transportation, assembly, dismantling when out of service ....... .............................................. 34
L The operating method to be followed in the event of breakdown. Safe restart. ..................................................................................... 34
M Adjustment and maintenance operations ............................................ ............................................................................................................ 35
M.1 Shutdown of the unit to a safe state .................................................................................................................................................... 35
M.2 Unlock and lock the doors by using the key .........................................................................................................................................35
M.3 Recommended maintenance intervals........................................................... ....................................................................................... 36
  M.4Filters–alwaysreplacelterswithnewlterswiththesamecharacteristics................................................................................36
   M.4.1 Baglters.....................................................................................................................................................................................38
   M.4.2 Panellters..................................................................................................................................................................................40
M.5 Other components to maintain ................................................................................................................................................................41
M.5.1 The unit........................................................................................................................................................................................41
M.5.2 Dampers.......................................................................................................................................................................................41
M.5.3 Energy recovery wheel .............................................................................................................................................................42
   M.5.4 Crossowexchanger ................................................................................................................................................................42
M.5.5 By-Pass damper .........................................................................................................................................................................42
M.5.6 Condensate water drain............................................................................................................................................................42
M.5.7 Heating coil..................................................................................................................................................................................42
M.5.8 Cooling coil ..................................................................................................................................................................................42
M.5.9 Electric heater.............................................................................................................................................................................42
M.5.10 Plug fans ......................................................................................................................................................................................43
M.5.11 Motor............................................................................................................................................................................................43
M.5.12 Silencer.........................................................................................................................................................................................43
M.5.13 Outdoor air section.....................................................................................................................................................................43
N Instructions to enable adjustment and maintenance safely........................................................................................................................... 43
N.1 Protective measures and additional protective measures..................................................................................................................43
N.1.1 Necessary protection measures prior to start-up ...............................................................................................................43
N.1.2 Personal protective equipment for maintenance staff – health and safety.....................................................................44
Annex 1 Declaration of conformity with production number (in separate cover) ........................................................................................1-1
Annex 2 Technical data – unique data for every unit (in separate cover) .....................................................................................................2-1
Annex 3 Spare part list ......................................................................... ..................................................................................................................3-1
Annex 4 ERW maintenance.....................................................................................................................................................................................4-1
Annex 5 Roof curb master tables...................................................... ....................................................................................................................5-1
Annex 6 Wiring diagram (in separate cover) ....................................................................... ............................................................................. 6-1
Annex 7 Operator’s guide (how to use the Systemair control panel) (in separate cover)......................................................................... 7-1

Geniox Air Handling Unit - User Manual | 3060386

3060386 | Geniox Air Handling Unit - User Manual3060386 |
Manufacturer | 3
A Manufacturer
This User Manual covers all air handling units with control system delivered by Systemair NA.
Manufacturer and supplier data:
Systemair NA
8 Rouse Street
Tillsonburg, ON
N4G 5W8
A.1 Identication
Please keep this page for future reference.
YouhavejustpurchasedaGenioxSeriesAirHandlingUnit.ThisdesigniscertiedbyTUVSUDAmerica(TUV)andbearsthelabel
indicating it has been tested to the current safety standards UL 1995 and CAN/CSA 22.2 NO.236 for both the United States and Canada.
To simplify the proper installation and to assure that the unit will operate in conformity with generally accepted safety regulations the
manufacturerandtestingagencyrequirethatInstallationshouldbecarriedoutbyaqualiedHVACtechnicianusingindustryaccepted
standard practices. If questions arise during installation contact Systemair Technical Services for assistance before proceeding.
NOTE: Do not deviate from the instructions as outlined in this manual. Failure to follow the installation, operation and maintenance
instructions will void the responsibility of Systemair
A.2 Unit inspection
Inspected for freight damages
Your air handling unit was carefully packed for shipping. This means that the packaged product, with normal handling, will withstand the
load conditions encountered in normal transit and in handling.
Your air handling unit should be inspected at the time of delivery to determine if any damage is present due to shipping or handling.
Ifanydamageisdiscovered,donotinstalltheunit.Notifythefreightcompanyimmediatelyandleadamageclaim.Thereceiveris
responsible for identifying damage and making a claim. If a partial claim is made Systemair will assist you in determining replacement
cost for any damaged parts.
The manufacturer can bear no responsibility for damages that occur in transit, or for improper operation of the unit as a result of
shipping damages.
A.3 Reference information
For future reference, you should record the following information from the units
REFERENCE INFORMATION
For future reference, you should record the following information from the units.
Dealer Name: ____________________________
Address: ________________________________
City: ___________________________________
State (Province): __________________________
Zip or Postal Code:_________________________
Country: ________________________________
Model Number(s) _________________________
_______________________________________
Serial Number(s) __________________________
_______________________________________
Date of Purchase__________________________
Date of Installation ________________________

Geniox Air Handling Unit - User Manual | 3060386
A.4 Geniox limited warranty
Systemair warrants the Equipment manufactured by Systemair for a period of the lesser of 12 months from initial start-up or 18 months
from date of shipment, whichever is less, against failure due to defects in material and manufacture and that it has the capacities and
ratings set forth in Company’s catalogs and bulletins (“Warranty”).
Should any failure to conform to the above appear within the lesser of 12 months from initial start-up or 18 months from date of
shipment,whicheverisless,theunitmanufacturershalluponpromptnoticationthereofduringtheWarrantyPeriodandconrmation
to the unit manufacturer’s satisfaction that the goods have been stored, installed, operated and maintained properly and in accordance
with standard industry practice, correct the non-conformity at the unit manufacturer’s option either by repairing any defective part or
parts or by making available at the unit manufacturer’s plant a repaired or replacement part.
STANDARD LIMITED STANDARD PARTS ONLY WARRANTY
(the lesser of 12 months from initial start-up or 18 months from date of shipment, whichever is less)
This Systemair product is warranted to the original purchaser to be free from defects in material and workmanship under normal use
and maintenance, consistent with Systemair instructions or recommendations for use and maintenance, for a period of the lesser of
12 months from initial start-up or 18 months from date of shipment, whichever is less. Systemair’s sole responsibility under this parts
warranty will be to replace any part which fails to comply with this warranty during such warranty period, provided customer has
promptly reported same to Systemair. A new or remanufactured part may be provided to replace any defective part at Systemair’s
sole option. Any defective part will be replaced without charge for the part itself, FOB the shipping point. THE EXCHANGED PART WILL
BE WARRANTED FOR ONLY THE UNEXPIRED PORTION OF THE ORIGINAL WARRANTY. NO REPAIR OR REPLACEMENT PURSUANT TO THIS
WARRANTY WILL RENEW OR EXTEND THE LIFE OF THE WARRANTY.
Defective parts must be returned to Systemair, transportation charges prepaid (Systemair is not responsible for any freight charges),
where Systemair will establish to its sole satisfaction that the part was or became defective under normal use and maintenance. All
replaced parts will become Systemair’s property. Repairs made pursuant to this warranty must be made by an authorized Systemair
service agency and do not qualify for labor reimbursement. No reimbursement will be made for transportation, diagnosing, shipping,
or handling. THIS WARRANTY APPLIES ONLY TO THE PRODUCT IN ITS ORIGINAL INSTALLATION LOCATION AND IS VOID IF THE PRODUCT IS
REINSTALLED ELSEWHERE.
LIMITED 3 YEAR PARTS WARRANTY ON DAMPER ACTUATORS
Systemair warrants, for a period of three years from the date of shipment, the Belimo actuators against defects in material and
workmanship under normal use and maintenance consistent with Systemair’s instructions or recommendations for use and maintenance.
Replacement parts will be provided under the same conditions as stated above in the limited standard parts only warranty.
2 | Manufacturer

3060386 | Geniox Air Handling Unit - User Manual
Designation Tag Option Description
1 Series GNX Geniox Unit
2 Unit Size
10 Coil Size = 10 sq.ft, nominal 5,000 cfm
12 Coil Size = 12 sq.ft, nominal 6,000 cfm
15 Coil Size = 15 sq.ft, nominal 7,500 cfm
20 Coil Size = 20 sq.ft, nominal 10,000 cfm
25 Coil Size = 25 sq.ft, nominal 12,500 cfm
30 Coil Size = 30 sq.ft, nominal 15,000 cfm
35 Coil Size = 35 sq.ft, nominal 17,500 cfm
40 Coil Size = 40 sq.ft, nominal 20,000 cfm
3 Location I Indoor
O Outdoor
4Access L Left hand side
R Right hand side
5 Structure SH Single Height H=W/2,One Airstream
DH Double Height H=W/, Two Airstreams
6 Pre- Heater
0 No Pre-heater
1 Electrical Element Pre-heater
2 Hot Water Coil Pre-heater
7 Energy Recovery
0 No Energy Recovery (NE)
1 Sensible Rotational Wheel (RS)
2 Enthalpy Rotational Wheel (RE)
3 Sensible Plate Heat Exchanger (PS)
4 Enthalpy Membrane Exchanger (PE)
8Fan Type EC Plug-EC Fan
AC Plug-AC Fan
9 Fan Quantity
1 Number of fans per airstream (Single fan)
2 Number of fans per airstream (Fan array)
3 Number of fans per airstream (Fan array)
4 Number of fans per airstream (Fan array)
10 Cooling Type
CW Cooling - Chilled Water Coil
DX Cooling - DX Coil
VF Cooling -VRF
NC No Cooling
11 Heating Type
HW Heating - Hot Water Coil
EH Heating- Electrical Heater
VF Heating - VRF
NH No Heating
12 Voltage
1208 Volt/3-phase/60Hz
2460 Volt/3-phase/60Hz
3575 Volt/3-phase/60Hz
B Nomenclature
This manual covers Systemair Geniox Air Handling Units, sizes 10 thru 40.
AHU Designation 12 345 6789 1011 12
Nomenclature | 3

Geniox Air Handling Unit - User Manual | 3060386
C General descriptions, dangers and warnings
Genioxairhandlingunitsareorderspecicmachinesavailableinthousandsofdifferentcongurations.Onlyafewexamplesofmachine
congurationsaredescribedbelow.Theairhandlingunitsareintendedforthetransportandtreatmentofairbetween-40°Fand
+110°F.
The units are exclusively for comfort ventilation.
Maintenance of the units must be carried out by skilled technicians.
On the drawing below, a right hand unit is shown because the inspection doors are mounted on the right hand side of the unit when
looked in direction of SUPPLYairow.Theunitbelowiswithenergyrecoverywheel.
Position Description Symbol
A Connection, supply air (to the rooms)
B Connection, exhaust air
C Connection, outdoor air
D Connection, return air (from the rooms)
C.1 Overview via pictograms on the inspection side of the unit
C.1.1 Where are pictograms placed on the units
Example(Pictogramsandlabelswithdescriptionsoffunctionsforfastidentication)
Position Description Symbol
1 At each section a label with production number of this air handling unit
2 Machine card
4 | General description, danger and warnings

3060386 | Geniox Air Handling Unit - User Manual
Position Description Symbol
3 Damper - supply air
4 Filter - supply air
5 Fan- supply air
6 Heating coil - supply air
7 Fan - return air
8Energy recovery wheel
9 Filter – return air
10 Damper – return air
11 Integrated control system in a cabinet behind this inspection door.
C.1.2 Geniox nameplate
Weight of the section. Production number of the unit.
Number of the section in the unit.
Product name in this example Geniox 25, where 25 indicates the size of
the unit.
Geniox 25
Prod. No: 00046016
Weight: 2000 lbs
Section: 3/4
General desription danger and warnings | 5
Systemair Inc.
8 Rouse St. Tillsonburg, ON Canada N4G
5W8
www.systemair.net
Geniox 25 –Customer Information
Agency
Logo here
Unit Voltage XXX V/ X Ph/ 60 Hz
Unit FLA --A
Unit MCA --A
Maximum Overcurrent Protective Device --A
Short-Circuit Current 5kA rms symmetrical, XXXV max.
Model No: See Nomenclature Table
Serial No: 1234567890-YDDYM-001
Electric Heat
Power -----kW -----A
Type SCR
Fans
Supply Re turn ERW
Airflow ----- cfm ----- cfm
Power ----- HP ----- HP -----HP
FLA ----- A ----- A -----A
Max. Inlet Water Temp. 200 F (93 C)
Max. Outlet Air Temp. 165 F (74 C)
Ref. Design Pressures Low/High 236/600 psig Ref. R410A
Max. External Static Pressure -- in wc (-- Pa) -- in wc (-- Pa)
Min. Working Space Clearances Service Access 36 in(1 m)
Min. Clearances to Combustibles All Sides Zero
Indoor use / Utilisation en intérieur
CSA C22.2 No. 236:2015/UL 1995:2015 Heating and Cooling Equipment
Rev 200723ID Mfg. 467
Systemair Inc.
8 Rouse St. Tillsonburg, ON Canada N4G
5W8
www.systemair.net
Geniox 25 –Customer Information
Agency
Logo here
Unit Voltage XXX V/ X Ph/ 60 Hz
Unit
FLA --A
Unit
MCA --A
Max
imum Overcurrent Protective Device --A
Short
-Circuit Current 5kA rms symmetrical, XXXV max.
Model No: See Nomenclature Table
Serial No: 1234567890-YDDYM-001
Electric Heat
Power -----kW -----A
Type SCR
Fans
Supply Re turn ERW
Airflow ----- cfm ----- cfm
Power ----- HP ----- HP -----HP
FLA ----- A ----- A -----A
Max
. Inlet Water Temp. 200 F (93 C)
Max
. Outlet Air Temp. 165 F (74 C)
Ref.
Design Pressures Low/High 236/600 psig Ref. R410A
Max
. External Static Pressure -- in wc (-- Pa) -- in wc (-- Pa)
Min
. Working Space Clearances Service Access 36 in(1 m)
Min
. Clearances to Combustibles All Sides Zero
Outdoor
use / Utilisation en extérieur
CSA C22.2 No. 236:2015/UL 1995:2015 Heating and Cooling Equipment
Rev 200723OD Mfg. 467

Geniox Air Handling Unit - User Manual | 3060386
C.1.3 Pictogram on a door for a fan in a Geniox unit
Exampleofthepictogramwiththesymbolforthefunction-fan.Directionofarrowindicatesthedirectionoftheairow.
C.1.4 Pictograms for all available functions in the units
Id Description Symbol
GenioxA Vertical Damper
GenioxB Horizontal Damper
GenioxM Damper for mixing
GenioxP Damper for mixing
GenioxG Panellter
GenioxF Baglter
GenioxC Energy recovery wheel
GenioxQ Plateheatexchanger(crossow)
GenioxH Heating coil
GenioxK Cooling coil
GenioxE Plug fan
GenioxD Silencer
6 | General description, danger and warnings
C.1.5 Safety labels and warnings
GENERAL SAFETY GUIDELINES
IMPORTANT: READ BEFORE PROCEEDING!
During installation, operation and maintenance of the Geniox Air Handling units individuals may be exposed to certain components or
conditions including but not limited to: heavy objects, refrigerants, materials under pressure, rotating components, and both high and
low voltage.

3060386 | Geniox Air Handling Unit - User Manual
Each of the above has the potential, if misused or handled improperly, to cause bodily injury or death. It is the obligation and
responsibility of rigging, installation, and operating/service personnel to identify and recognize these inherent hazards, protect
themselves and industry accepted safety practices when working on the units. Failure to comply with any of these requirements
could result in serious damage to the equipment and the property in which it is situated, as well as severe personal injury or death to
themselves and people at the site. This document is intended for use by owner-authorized rigging, installation, and operating/service
personnel. It is expected that these individuals possess independent training that will enable them to perform their assigned tasks
properly and safely. It is essential that, prior to performing any task on this equipment, this individual shall have read and understood the
on-product labels, this document, and any referenced materials. This individual shall also be familiar with and comply with all applicable
industry and governmental standards and regulations pertaining to the task in question.
This is a safety alert symbol. When you see this symbol on labels or manuals, be alert to the potential for personal
injury
WARNING
ROTATING BLADES, ELECTRICAL
SHOCK. Before servicing, discon-
nect all electrical power to the unit
at least 4 minutes to avoid shock
hazard or injury from rotating
parts.
LAME ROTATIVE.
CHOC ÉLECTRIQUE.
Avant l'entretien, débranchez toute
l'alimentation électrique de l'unité
pendant au moins 4 minutes pour
éviter tout risque d'électrocution ou
de blessure par les pièces en
rotation.
AVERTISSEMENT
DANGER
HIGH VOLTAGE!!!
HAUTE TENSION!!!
DANGER
DANGER
DANGER
RISK OF ELECTRIC SHOCK
can cause injury or death.
Disconnect all remote electric
power supplies before servicing.
RISQUE DE CHOCS ÉLECTRIQUES
peut causer des blessures et même
entraîner la mort. Couper les
sources d’alimentation à distance
avant le dépannage.
WARNING
ELECTRICAL GROUNDING. All field
installed wiring must be completed by
qualified personnel. Field installed
wiring must meet local, provincial,
state, and national (NEC / CEC)
electrical codes and regulations.
Failure to follow safety codes would
result in serious injury or death.
MISE À LA TERRE ÉLECTRIQUE.
Tout le câblage installé sur place doit
être effectué par du personnel qualifié.
Le câblage installé sur place doit
respecter les codes et les règlements
locaux, provinciaux, étatiques et
nationaux (NEC / CEC) en matière
d'électricité. Le non-respect des codes
de sécurité entraînerait des blessures
graves ou la mort.
AVERTISSEMENT
WARNING
AVERTISSEMENT
FAILURE TO FOLLOW SAFETY
WARNINGS could result in serious
injury, death or property damage.
LE NON- RESPECT DES
CONSIGNES DE SÉCURITÉ peut
entraîner des blessures graves, la
mort ou des dommages matériels.
WARNING
STAY CLEAR MOVING BLADES
COULD CRUSH HAND!
RESTER CLAIR LES LAMES
MOBILES PEUVENT ÉCRASER LA
MAIN
AVERTISSEMENT
DANGER
Indicates an imminent hazardous situation, which if not avoided, will result in death or serious injury.
WARNING
Indicates a potentially hazardous situation, which if not avoided, could result in death or serious injury.
CAUTION
Indicates a potentially hazardous situation, which if not avoided may result in minor or moderate injury.
Danger labels:
Warning labels:
General desription danger and warnings | 7
WARNING
Flame and smoke can cause
equipment damage, severe
personal injury, or death!
Before operating unit, seal all piping
and wiring holes on both inner and
outer panels with an industrial grade
silicone sealant or duct seal
compound. Do not use a cutting
torch or expose panel to fire.
Panel damage can occur.

Geniox Air Handling Unit - User Manual | 3060386
Caution labels: CAUTION
HOT SURFACES INSIDE
Don’t touch to avoid possible skin
burns. Disconnect and lockout power
and allow unit to cool before servicing.
NE PAS TOUCHER
pour éviter d'éventuelles brûlures de
la peau. Débranchez et verrouillez
l'alimentation et laissez l'unité
refroidir avant de procéder à
l'entretien.
ATTENTION
CAUTION
LOUD NOISE
WEAR EAR PROTECTION
BRUIT FORT
PORTER UNE PROTECTION
AUDITIVE
ATTENTION
CAUTION
ROTATING BELT DRIVE
KEEP HANDS CLEAR OF THE
MACHINERY
ENTRAÎNEMENT PAR COURROIE
ROTATIVE
GARDER LES MAINS HORS DE LA
MACHINERIE
ATTENTION
C.2.1 Flowchart
Note:
Thefollowingowchartshouldonlybeusedforreferenceforairowpath,sensorlocations,andunitconguration.The
general idea is correct and should be followed.
C.2 Data about the unit according to cards and labels in and on the unit
8 | General description, danger and warnings
CAUTION
USE TIME DELAY FUSES
ATTENTION
UTILISER DES FUSIBLES
TEMPORIZES

3060386 | Geniox Air Handling Unit - User Manual
C.2.2 Symbolsintheowchartandexplanationaboutthesymbols
Position Description Symbol
T Temperature sensor
T
M Damper actuator – 0-10VDC
M
P Filter guard - digital
∆P
P Pressure transmitter – 0-10VDC
P
RH Sensor for relative humidity – 0-10VDC RH
CO2 Sensor for CO2 – 0-10VDC CO2
M VFD and drive motor for energy wheel - 0-10V
OCC Occupancy Sensor
WR Wheel Rotation
SD Smoke Sensor
C Current Sensor
BP Building Pressure P
General desription danger and warnings | 9

Geniox Air Handling Unit - User Manual | 3060386
C.3 Dimensions of the units
D Employees in charge of operation/control/maintenance
The units are constructed and built with a fully integrated control system. After start-up and hand-over from installer to operators, the
unit operates fully automatically.
Indications of operating status as well as indication of faults are visible on the display. The operators can enter new parameters in the
controller. The controller can be connected to a BMS system so that new parameters can be selected. The operators do not need to
open inspection doors for the operation.
Skilled technicians must carry out maintenance, as well as, repairs.
E Intended use and range of applications
Theairhandlingunitsareintendedforthetransportandtreatmentofairbetween-40°Fand+110°FTheunitsareexclusivelyfor
comfortventilation.Theunitsarenotintendedforcorrosiveenvironmentsunlessspeciedotherwise.
F Unintended use and misuse – inappropriate applications for the machine
Please note that air-handling units that are intended for outdoor installations need to be indicated as such at the time of design. Air-
handling units are intended for the sole purposes of transporting and conditioning the outside or return air, and providing ventilation to
an indoor environment.
Geniox air handling units are not designed to be used in highly corrosive environments, applications with solid particles in the air stream,
chlorine, saltwater, or any toxic chemicals/gas in and around the air-handler environment. Care also must be taken when using the units
with high humidity applications.
Systemair does not assume any responsibility to the safety of the installation/operation, the resulting quality of the process/production,
the health of occupants, and/or unit performance if the environment is not suitable to the AHU design. Any misuse of the mechanical
structure/componentsoftheair-handlerorchangestothenalunitbuildmayresultinunsafeconditions.Anyfailuretoadheretothe
aforementioned will invalidate the factory warranty.
Furthermore, Geniox units are not intended as:
- Transportation pods
- Storage vessels or any type of storage
- Partiallynishedductsystems
- Incomplete construction areas or project
- Donotusewithunnishedorimproperancillarytrades(controls,plumbing,electrical,etc.)
Wo
Wi
Hi
HD
HS
Unit Size WoHSHDWiHi
Geniox 10 66 35 66 61 30
Geniox 12 74 39 74 69 33
Geniox 15 82 43 82 77 37
Geniox 20 90 47 90 85 41
Geniox 25 98 50 98 93 45
Geniox 30 110 54 106 104 49
Geniox 35 117 58 113 112 53
Geniox 40 125 62 121 120 57
* The length of the unit depends on the functions and components selected
by user and it is shown on the technical reports and unit nameplate.
* For more accurate dimensions and drawings select the desired unit using
SystemairClick online software.
* All the dimensions are in inches.
10 | Employees in charge of operation/control/maintenance

3060386 | Geniox Air Handling Unit - User Manual
F.1 Air handling unit in operation
The pressure difference between interior and exterior of the unit must not exceed 8 in w.g..
Before start-up of the unit, all ducts and protective devices must be mounted to prevent any access to rotating fan impellers. All
inspection doors must be closed and locked when the unit is in operation.
Donotusetheunitwithoutlters.
G Instructions for unloading on the site as well as installation and connection
G.1 Unloading on the site
The air handling unit – AHU - is delivered as one section or in several sections, which are to be assembled on site. The AHU is delivered
on transport pallets, legs or on a base frame. Loading and unloading as well as transport on the site is possible by fork-lift truck or by
crane using suitable lifting straps.
G.1.1 Unloading by fork-lift truck
TheforksofthetruckmustbesufcientlylongtoavoidanydamagetotheAHUunderside.
G.1.2 Lifting a unit with straps
Useanappropriateliftingbeamwithasufcientspantoavoidthatthestrapstouchanddamagethedripnoseprolesandtheinspec-
tion side with handles, pipes and accessories – for example manometers, cabinets, tabs for measuring the pressure.
G.1.3 Lifting a unit with preinstalled brackets on the base frame for lifting.
Instruction for unloading on the site as well as installation and connection | 11
Important
It is recommended that while lifting the Geniox unit (whether provided in sections or a single piece) ,all lifting points
be used to prevent uneven weight distribution. Not doing so could result in undue stress being placed on the unit base
frame.OfoadingandsafelyriggingtheunitisthesoleresponsibilityoftheclientandnotofthefactoryorSystemair.

Geniox Air Handling Unit - User Manual | 3060386
G.1.4 Pre-assembly storage
The AHU must be protected from the weather and accidental impact. Plastic packaging must be removed and the unit covered with
tarpaulinorsimilarmaterials.Inordertominimizecondensation,sufcientaircirculationmustbeensuredbetweenthecoveringandthe
unit.
G.2 Installation - mechanical
G.2.1 Service area in front of the unit
Important
The unit should be installed in such a way that, there is enough clearance for routine maintenance and inspection
activities.RefertogurebelowforserviceclearancerequirementsforvariousGenioxsizes.Enoughclearancespace
ontheaccesssideoftheunitisvitalforsomeregularmaintenanceactivitiesthatinclude:lterreplacement,drainpan
inspection and cleaning, Variable Frequency Drive setting, etc. If the unit has opposite end coil connections, adequate
service clearance equal to unit width is also required on the back side of the unit, in order to ensure easy removal of the
coils.
G.2.2 Supporting surface
Caution
Duct work must be sound insulated and must not be mounted directly on beams, trusses or other critical building parts.
Caution
The surface beneath the unit must be level, horizontal and vibration-free. The surface must be able to withstand the load
of the AHU. Weights of the sections are written in Annex 2.
12 | Instruction for unloading on the site as well as installation and connection
Unit Width
Geniox Model Width in (mm)
Geniox 10 66.22 (1682)
Geniox 12 74.09 (1882)
Geniox 15 81.96 (2082)
Geniox 20 89.84 (2282)
Geniox 25 97.71 (2482)
Geniox 30 109.52 (2782)
Geniox 35 117.40 (2982)
Geniox 40 125.27 (3182)

3060386 | Geniox Air Handling Unit - User Manual
G2.3 Outdoor units — support under the base frame of the unit
The installer must provide a platform that supports the base frame of the unit under the inspection side and under the back side of the
unit. The frame must support the base frames of the unit under the entire length of the unit.
Caution
To avoid that the unit may tilt during storm the base frame of the unit must be properly fastened to the platform
provided by the installer
Instruction for unloading on the site as well as installation and connection | 13
Assembly of Systemair Roof Curb:
1) The roof curb ships knocked down and requires on-site assembly. Each item is labeled to match the layout drawing to determine the
location of each piece.
2) Bolt the curb together and rivet any applicable duct opening assemblies and/or corner brackets. Ensure measurements are accurate
and check for squareness.
3) Ensure the curb mounting surface is level, to within 1/8” over 10ft. Failure to ensure level mounting surface will result in a variety of
operational and assembly issues.
4) Securing the roof curb to the building structural support is the responsibility of the installer and must be installed in accordance with
local building and earthquake codes.
Unit Installation on Roof Curb:
1) Install neoprene curb gasket or sealant on top of roof curb to
seal between unit base and the curb.
2) Ensure correct orientation of unit to curb before mounting.
3) Lift unit onto curb.
4) Check unit is level and install shims if required.
5) Check the seal between roof curb and the unit. Apply any
additional sealant as required. Failure to adequately seal can
result in air and water leakage into the building.
Figure: Roof Curb Install
Figure: Roof Curb Assembly
Note:
Unit Support by Others: If the unit is to be outdoor
mounted (By Client) on support such as structural
curb, columns or pillars, the support locations need
to be determined/approved by the factory prior to
doing so.

Geniox Air Handling Unit - User Manual | 3060386
14 | Instruction for unloading on the site as well as installation and connection
Caution
It is strictly forbidden to lift a section under the top of the section. The plastic corners and brackets are not at all
reinforced for lifting the unit under the top. There is serious risk of injury and damage to property from heavy
components falling.
Pull sections together with a strap. We recommend a ratchet tie
downstrapbecausethistypedoesnotdamagetheframeproles
of the unit. An example of strap is shown to the right. Note! Do
not place the strap on the vertical proles because the plastic
corners and the proles are not at all reinforced for the heavy
load and stress that is created by the tensioner. To avoid any
load and stress on the plastic corners the strap must be carefully
placed on the bottom proles of the unit when sections are
pulled together.
G.2.4 Installation on the site of unit sections