System air Topvex FC Series User manual

Document in original language | 151627 · A002
Topvex FC
Compact Air Handling Unit
Installation instructions GB

151627 | A002
© Copyright Systemair AB
All rights reserved
E&OE
Systemair AB reserves the rights to alter their products without notice.
This also applies to products already ordered, as long as it does not affect the previously agreed specifications.

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Contents
1 Declaration of conformity..................................1
2 Warnings.......................................................2
3 Product information .........................................2
3.1 General................................................2
3.2 Technical data .......................................3
3.2.1 Dimensions and weight ...............3
3.2.2 Space required...........................4
3.2.3 Electrical data Topvex FC..............5
3.3 Transport and storage .............................5
4 Installation.....................................................6
4.1 Unpacking ............................................6
4.2 Where/how to install ..............................6
4.3 Condensation drain.................................7
4.4 Installing the unit....................................9
4.4.1 Installation procedure................ 10
4.5 Supply air sensor.................................. 10
4.6 Mounting the sliding door kit................... 11
4.7 Connections ........................................ 13
4.7.1 Ducting .................................. 13
4.7.2 Condensation and heat
insulation ............................... 14
4.7.3 Silencers ................................ 14
4.7.4 Electrical connections,
components............................ 14
4.7.5 External connections................. 16
4.7.6 BMS Connection....................... 17
4.8 Installing NaviPad control panel ............... 18
4.8.1 Dimensions............................. 18
4.8.2 Mounting control panel.............. 18
4.9 Additional equipment ............................ 19

Declaration of conformity | 1
1 Declaration of conformity
Manufacturer
Systemair Sverige AB
Industrivägen 3
SE-739 30 Skinnskatteberg SWEDEN
Office: [phone] Fax: [phone]
www.systemair.com
hereby confirms that the following products:
Air handling units
Topvex FC02 EL Topvex FC02 Topvex FC02 HWL Topvex FC02 HWH
Topvex FC04 EL Topvex FC04 Topvex FC04 HWL Topvex FC04 HWH
Topvex FC06 EL Topvex FC06 Topvex FC06 HWL Topvex FC06 HWH
(The declaration applies only to product in the condition it was delivered in and installed in the facility in accordance with the included
installation instructions. The insurance does not cover components that are added or actions carried out subsequently on the
product)
Comply with all applicable requirements in the following directives and regulations
Machinery Directive 2006/42/EC Ecodesign Directive 2009/125/EC
327/2011 Requirements for fans
1253/2014 Requirements for ventilation units
Low Voltage Directive 2014/35/EU
EMC Directive 2014/30/EU
The following harmonized standards are applied in applicable parts:
EN ISO 12100:2010 Safety of machinery - General principles for design - Risk assessment and risk reduction
EN 13857 Safety of machinery – Safety distances to prevent hazard zones being reached by upper
or lower limbs
EN 60204-1 Safety of machinery – Electrical equipment of machines – Part 1: General requirements
EN 60335-1 Household and similar electrical appliances – Safety Part 1: General requirements
EN 60335-2-40 Safety of household and similar electrical appliances - Part 2-40: Particular requirements
for electrical heat pumps, air-conditioners and dehumidifiers
EN 50106:2007 Safety of household and similar appliances – Particular rules for routine tests referring to
appliances under the scope of EN 60 335-1 and EN 60967
EN 60529 Degrees of protection provided by enclosures (IP Code)
EN 62233 Measurement methods for electromagnetic fields of household appliances and similar
apparatus with regard to human exposure
EN 61000-6-2 Electromagnetic compatibility (EMC) – Part 6-2: Generic standards – Immunity for
industrial environments
EN 61000-6-3 Electromagnetic compatibility (EMC) – Part 6-3: Generic standards – Emission standards
for residential, commercial and light-industrial environments
The complete technical documentation is available.
Skinnskatteberg, 04-04-2018
Mats Sándor
Technical Director
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2|Warnings
2 Warnings
The following admonitions will be presented in the different sections of the document:
Danger
• Indicates a potentially or imminently hazardous situation which, if not avoided, could result in death or
serious injury.
Warning
• Indicates a potentially hazardous situation that may result in minor or moderate injuries.
Caution
• Indicates a risk of damaging the product or prevent optimal operation.
Important
• This appliance can be used by children aged from 8 years and above and persons with reduced physical,
sensory or mental capabilities or lack of experience and knowledge if they have been given supervision
or instruction concerning use of the appliance in a safe way and understand the hazards involved.
• Children shall not play with the appliance. Cleaning and user maintenance shall not be made by children
without supervision.
3 Product information
3.1 General
This installation manual concerns air handling unit type Topvex FC manufactured by Systemair Sverige AB. The units in-
clude the following model options:
•Model: Topvex FC02, Topvex FC04, Topvex FC06
•Heating coil: EL (Electric), HWL (Water coil, low power), HWH (Water coil, high power) or None.
•Right or left models: R (Right) L(Left). The side where the supply air is located when facing the electrical box when
the unit is installed.
•Airflow control: CAV (Constant Air Volume). VAV, Variable Air Volume (constant duct pressure control) is available as
an accessory.
This manual consists of basic information and recommendations concerning the design, installation, start-up and opera-
tion, to ensure a proper fail-free operation of the unit.
The key to proper and safe operating of the unit is to read this manual thoroughly, use the unit according to given
guidelines and follow all safety requirements.
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Product information | 3
3.2 Technical data
3.2.1 Dimensions and weight
C
B60 60
A
D
7070
E
148IHG
J
øK
137
9898
L
F
A-A
A-A
A-A
*1/2"
M
Fig. 1 Dimensions Topvex FC02 (mm) drawn as right hand unit
* = male connection
Model A B C D E F
Topvex FC02 1500 2101 1919 1208 1577 1720
Model G H I J øK L M Weight, kg
Topvex FC02 320 722 459 175 250 154 350 270
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4| Product information
70A70
C C
B60 60
E
D
148
J
IHG
F
L
100 100
136
A-A
A-A
A-A
*1/2"
□K
M
Fig. 2 Dimensions Topvex FC04, Topvex FC06 (mm) drawn as right hand unit
* = male connection
Model A B C D E F
Topvex FC04 2024 2561 1190 1204 2098 2242
Topvex FC06 2214 2546 1182 1208 2288 2432
Model G H I J □□K L M Weight, kg
Topvex FC04 446 979 600 200 250x500 200 400 420
Topvex FC06 471 1073 671 250 300x600 300 500 510
3.2.2 Space required
Image shows Topvex FC06
W
Model W (mm)
Topvex FC02 644
Topvex FC04 774
Topvex FC06 765
In case the sliding door application is installed the required space corresponds to the height of the sliding door support
bars (60 mm).
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Product information | 5
3.2.3 Electrical data Topvex FC
Model Fans (W tot.) 230V 1~ and
400 V 3N~
El Heating battery (kW tot.) Fuse (mains) (A) for
230 V 1~ and 400 V
3~
Topvex FC02
EL
1040 5 3x13
Topvex FC02
None, HWL, HWH
1040 -10
Topvex FC04
EL
1536 10 3x25
Topvex FC04
None, HWL, HWH
1536 -10
Topvex FC06
EL
5134 16 3x35
Topvex FC06
None, HWL, HWH
5134 -3x10
3.3 Transport and storage
Topvex FC is delivered in one piece standing on a pallet for easy transportation using a forklift. The unit should be stored
and transported in such a way that it is protected against physical damage that can harm panels, handles, display etc. It
should be covered so that dust, rain and snow cannot enter and damage the unit and its components. The appliance is
delivered complete with all necessary components, wrapped in plastic on a pallet for easy transportation.
At delivery the unit is fastened to the pallet with mounting brackets. Unscrew the brackets from the pallet and fastened
them on the units upper side for roof installation. Do not lift the unit in the mounting brackets, they are only intended
for mounting the unit in the roof.
When transporting the Topvex FC units use a forklift placed on the gable of the unit.
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6| Installation
Note:
Necessary parts like control panel, supply air sensor, handles, drainage pipe with drain trap are placed
loosely inside the unit. The unit must not be put into operation before the enclosed parts are removed and
installed properly.
Warning
The unit is heavy. Be careful during transport and mounting. Risk of injury through pinching. Use protective
clothing.
Be careful so the unit don't tip over.
4 Installation
Topvex FC is designed for installation in false ceilings.
4.1 Unpacking
Verify that all ordered equipment are delivered before starting the installation. Any deviation from the ordered equip-
ment must be reported to the supplier of Systemair products.
4.2 Where/how to install
Topvex FC are meant for indoor installation. The electronic components should not be exposed to lower temperature
than 0° C and higher than +50° C.
Topvex FC must always be installed horizontally with the inspection doors downwards.
When choosing the location it should be kept in mind that the unit requires maintenance regularly and that the inspec-
tion doors should be easily accessible. Leave free space for opening the doors and for taking out the main components
(chapter 3.2.2.)
Note:
If there is not sufficient space to open the inspection doors, it is possible to mount rails and use existing
doors as sliding doors (accessory) chapter 4.6.
The outdoor air intake of the building should if possible be put in the northern or eastern side of the building and away
from other exhaust outlets like kitchen fan outcasts or laundry room outlets.
Warning
• The door handles are only intended to be used during the installation and service. Handles must be
removed before the unit is put into operation to ensure the required level of safety for the unit.
• The unit must be duct connected or in some other way provided with protection so that it is not possible
to come in contact with the fans through the duct connections
Caution
Do not lift the unit in the mounting brackets. Only intended for mounting in roof.
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