Tadano FAUN ATF 220G-5 Installation and user guide

Operating, Service and
Maintenance Manual
ATF 220G - 5
Vehicle identification no: WFN5 RUG R1 62036…
Manufacturer After-Sales Service:
FAUN GmbH
Postfach 10 01 08
D - 91205 Lauf a.d. Pegnitz
Phone: [phone] - 0
Fax: [phone]
TX: 62 29 90
TADANO FAUN GmbH
Postfach 10 02 64
D - 91205 Lauf a.d. Pegnitz
Phone: [phone] - 0
Fax: [phone]
TX: 62 29 90

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Dear Customer,
We have gone to great lengths to provide the conditions for a long
service life of your FAUN crane.
High-grade coatings, multi-layer paint systems and high-performance
application procedures with a high process reliability characterize the
excellent visual appearance of our FAUN cranes. Service and upkeep
are indispensable to maintain this finish:
1. Paint takes some time to develop its maximum resistance. Thus,
please do not clean your crane with excessively hot water, nor
with excessive water pressure during the first 8 weeks. Avoid
steam-jet units.
2. When using the crane on construction sites, when loading it with
load take-up equipment and wooden planks, damage to the
paint is inevitable. Such damage will result in corrosion or rust
and must therefore be repaired in an expert fashion without de-
lay.
3. Damage may also be caused by stone impact during travel. This
also requires immediate action.
4. The paintwork is also vulnerable to weather conditions and thaw-
ing salt. Thus, regular cleaning of the crane and preservation of
connectors, welts and screw couplings is necessary.
Customer satisfaction is our aim !

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TABLE OF CONTENTS

TABLE OF CONTENTS
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PREFACE
1 How to use this Operating Manual
2 Technical data, operation, maintenance, troubleshooting
3 Handling of this Operating Manual
4 Mounting locations of the vehicle identification number and of the nameplates

TABLE OF CONTENTS
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Part A) Technical Details
1 General technical details (chassis)
1.1 Dimensions and weights
1.2 Driving performance data (according to DIN 70020)
2 Details of components (chassis)
2.1 Engine
2.2 Gearbox
2.3 Transfer box
2.4 Axles
2.5 Axle suspension
2.6 Power transmission
2.7 Wheels and tires
2.8 Brakes
2.9 Steering
2.10 Electrical equipment
2.11 Instruments
2.12 Driver’s cab
2.13 Heating system
2.14 Frame
2.15 Outriggers
2.16 Fuel system
2.17 Standard equipment
2.18 Painting
2.19 Optional equipment

TABLE OF CONTENTS
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Part A) Technical Details (cond’t.)
3Technical details of components (superstructure)
3.1 Engine
3.2 Hydraulic system
3.3 Hoisting gear
3.4 Telescopic boom
3.5 Boom elevation
3.6 Swing mechanism
3.7 Safety equipment
3.8 Electrical equipment
3.9 Superstructure cabin
3.10 Counterweight
3.11 Heating system
3.12 Superstructure frame
3.13 Painting
3.14 Acceptance inspection
3.15 Optional equipment
3.16 Noise level when the engine is operating under load and at working speed (1,500 r.p.m)
3.17 Vibration values in the crane cabin during crane work
4 Illustration of the vehicle
5 Notes referring to the load (lifting capacity) and supporting forces charts
5.1 Explanation regarding a load chart
5.2 Supporting forces charts

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Part B0) Safety Instructions
1 Requirements and conditions for vehicles used in public road traffic.
1.1 Important instructions regarding the load ratings of tires depending on the maximum travelling speeds
and the stress to which the rims are subject
2 Instructions for the crane operator
2.1 Applications planning
2.2 Steps to be taken before crane operation
2.3 Supporting by outriggers
2.4 Counterweight
2.5 Hoist winch and reeving of the winch rope
2.6 Taking account of the wind speeds
2.7 Hand signals recommended for communication between the crane operator and his assistant
2.8 Work in the vicinity of electrical overhead lines
2.9 How to behave in case of spark-over (if the crane has touched the power line)
2.10 Grounding the crane and the load
2.11 Work in the vicinity of supply lines
2.12 Crane work with a load
2.13 Notes regarding work with two cranes
2.14 Instructions for crane operation
2.15 Crane application in accordance with the intended use
2.16 Crane application not in accordance with the intended use
2.17 Potential causes of accidents
2.18 Fire, smoke, inflammation and explosion hazard
2.19 Instructions and regulations concerning the compressed air tanks installed in air-operated braking
systems
3 Instruction Sheet for Overload Safety Devices for Boom Cranes (excerpts)