TDK-Lambda 802 Series User manual

OPERATOR MANUAL FOR
802 Series High Voltage
POWER SUPPLY
Document: 83488001 Rev N
TDK-LAMBDA AMERICAS
405 Essex Road, Neptune, NJ 07753
Tel: [phone]
Fax: [phone]
Web: www.us.tdk-lambda.com/hp

PAGE LEFT INTENTIONALLY BLANK

83
-
000
-
005 Rev F
ONE YEAR WARRANTY
TDK
-
Lambda Americas
, Inc. (405 Essex Road, Neptune, N.J. 07753), warrants that the unit is free from defects in
material or workmanship for a period of ONE YEAR from the date of initial shipment.
TDK
-
Lambda Americas
Inc.
will
service and,
at its option, repair or replace parts which prove to be defective. This will be done free of charge during
the stated warranty period. This warranty excludes defects resulting from mi
s
use, unauthorized modification,
operation outside the environmental or
safety specifications of the power supply, or improper site preparation or
maintenance. The customer shall contact
TDK
-
Lambda Americas Inc.
, for warranty service or repair as described in
the RETURNING EQUIPMENT section. The customer shall prepay shipping
charges. If the unit is covered under the
foregoing warranty, then
TDK
-
Lambda Americas Inc.
shall pay the return shipping charges.
The “WARRANTY”, “CLAIM FOR DAMAGE IN SHIPMENT”, and “RETURNING EQUIPMENT” i
n
formation applies to
equipment purchased directl
y from
TDK
-
Lambda Americas Inc
. End users receiving equi
p
ment from a third party
should consult the appropriate service organization for assistance with these issues.
THIS LIMITED WARRANTY IS IN LIEU OF, AND
TDK
-
LAMBDA AMERICAS INC.
DISCLAIMS AND EXCLUDES
,
ALL OTHER WARRANTIES, STATUTORY, EXPRESS OR IMPLIED, INCLUDING, WITHOUT LIMITATION, ANY
WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, OR OF CONFORMITY TO
MODELS OR SAMPLES.
CERTIFICATION
All test and measuring equipment used by
TDK
-
La
mbda Americas
Inc.
for Final Acceptance Testing are traceable to
primary standards certified by the National Institute of Standards and Technology.
LETHAL VOLTAGES PRESENT!
All power supplies contain hazardous voltage and energy. The power supply must
only be operated by qualified
personnel who have read this operator’s manual and are familiar with the operation, hazards and application of the
power supply. Proper care and jud
g
ment must always be observed.
1.
Before connecting input AC power, ensure all c
overs are in place and securely fastened. E
n
sure the required
safety ground to chassis is installed and sufficient cooling is su
p
plied.
2.
Proper grounding from the input AC power is required to reduce the risk of electric shock, and to comply with
safety age
ncy and code requirements.
3.
Use extreme caution when connecting input AC power. Only apply the input voltage specified on the rating label.
4.
Use extreme caution when connecting any high voltage cables. Never handle any output c
a
bles when the power
supply is
operating.
5.
After a power supply is switched OFF, its output section will retain a charge which may be lethal. Allow sufficient
time for self
-
discharge before handling anything connected to the output. The di
s
charge time specified in the
Safety Notes does
N
OT
include extra time required to discharge the energy stored in the user’s load.
6.
When user serviceable fuses are present, always replace fuses with the same type and Volt/Amp ra
t
ing.
7.
Never attempt to operate the power supply in any manner not described in
this manual.
8.
Never remove DANGER or WARNING labels from the power supply. Replace lost or damaged labels
immediately. Contact
TDK
-
Lambda Americas
Customer Service for replacement labels.
9.
The power supply may be serviced only by
TDK
-
Lambda Americas Inc.
fa
ctory qualified service personnel.
Breaking the warranty seal will void the warranty. Prior to opening the power supply, contact
TDK
-
Lambda
Americas
Inc.
Customer Service for a written Service Waiver and a replacement warranty seal.

Page: 83-000-006 Rev D
TDK-Lambda
MANUFACTURER'S PRODUCT DECLARATION
INTENDED PURPOSE (USE)
The Power Supplies described by this manual are defined by TDK-Lambda Americas Inc.
as a component for use in the composition of an apparatus as defined in Article 1 (1) of
the EMC Directive (89/336/EEC). These products, as individual components, do not
perform in themselves a direct function for the user of the end product. They are not
intended to be placed on the market with a direct function to a final user! As such, the
products described by this manual are not subject to the provisions of the EMC Directive
(89/336/EEC, with amendment 92/31/EEC).
The products described by this manual are intended for incorporation into a final product
by a professional assembler. It is the responsibility of the assembler to ensure that the
final apparatus or system incorporating our products complies with all relevant EMC
standards for that final product.
OPERATING ENVIRONMENT
The operating environment as defined by TDK-Lambda Americas Inc., for the products
described by this manual is stated as follows:
The Power Supplies described by this manual are intended for use in a protected
industrial environment or in proximity to industrial power installations. These locations are
often referred to as industrial locations containing establishments that are not connected
to the low voltage public mains network.
Industrial locations are characterized by the existence of one or more of the following
conditions:
1) industrial, scientific and medical (ISM) apparatus are present;
2) heavy inductive or capacitive loads are frequently switched;
3) currents and associated magnetic fields are high;
4) location supplied by their own transformer.
These components are not intended for connection to a public mains network, but are
intended to be connected to a power network supplied from a high or medium-voltage
transformer dedicated for the supply of an installation feeding manufacturing or similar
operations. They are suitable for use in all establishments other than domestic and those
directly connected to a low voltage power supply network which supplies buildings used
for domestic purposes.

Page: 83-000-007 Rev E
TDK-Lambda
Description of symbols used in product labeling
SYMBOL PUBLICATION DESCRIPTION
EC Council
Directive 93/68/EEC European Community Conformity Assessment
Product Mark
IEC 348 Attention, consult
Accompanying documents
IEC 60417-1-5036 Dangerous voltage
IEC 60417-1-5019 Protective earth
(e.g. power line earth ground)
IEC 60417-1-5017 Functional earth
(e.g. chassis ground)
IEC 60417-1-5134 Electrostatic Discharge
(ESD) Sensitive Device

Page: 83-000-011 Rev K
ELECTRICAL STANDARDS
All company primary standards are either certified or are traceable to certification by the
National Institute of Standards and Technology.
CLAIM FOR DAMAGE IN SHIPMENT
This instrument received comprehensive mechanical and electrical inspection before
shipment. Immediately upon receipt from the carrier, and before operation, this instrument
should be inspected visually for damage caused in shipment. If such inspection reveals
damage in any way, a claim should be filed with the carrier. A full report of damage should
be obtained by the claim agent and this report should be forwarded to us. We will then
provide a disposition of the equipment and arrange for repair or replacement.
When referring to this equipment, always include the model and serial numbers.
The “WARRANTY”, “CLAIM FOR DAMAGE IN SHIPMENT”, and “RETURNING
EQUIPMENT” information applies to equipment purchased directly from TDK-
Lambda Americas Inc. End users receiving equipment from a third party should
consult the appropriate service organization for assistance with these issues.
RETURNING EQUIPMENT
Before returning any equipment to the factory, the following steps shall be taken.
1. Notify TDK-Lambda Americas Inc. at 732-918-6888 or follow the instructions at
www.US.TDK-Lambda.com/HP/service.htm. Give a full description of the difficulty
including the model and serial number of the unit in question. Upon receipt of this
information, we will assign a Return Material Authorization (RMA) number and
provide shipping instructions.
2. The customer shall prepay shipping charges. Equipment returned to us must be
packed in a manner to reach us without damage. The shipping container must be
marked with the RMA number in an area approximate to the shipping label with
numbers that are easy to read. All returned units that do not show the RMA number
on the outside of the container will be refused.
If the equipment is repaired within the warranty agreement, than TDK-Lambda
Americas Inc. shall pay for the return shipping to the customer.
3. For non-warranty repairs, we will submit a cost estimate for your approval prior to
proceeding. The customer shall pay return shipping charges.
MECHANICAL INSTALLATION
Most power supplies are heavy and, when rack mounted, they should be supported by
rails along the sides of the supply from front to rear. The rails must adequately support the
unit and not block airflow. Do not support the power supply from the front panel only.

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83488001 Revision N
Table of Contents
1. GENERAL INFORMATION.................................................................................5
1.1. User Manual Content ..........................................................................................5
1.2. Introduction .........................................................................................................5
1.3. 802 Overview......................................................................................................6
1.4. Capacitor Charging Technology..........................................................................6
1.5. Continuous DC Operation ...................................................................................7
1.6. Additional Features: ............................................................................................7
1.7. Safety Precautions..............................................................................................7
1.8. Model Number Format ........................................................................................8
2. SPECIFICATION.................................................................................................9
2.1. Average Charging Power ....................................................................................9
2.2. Peak Charging Power .........................................................................................9
2.3. Average DC Power..............................................................................................9
2.4. Output Voltage Range.........................................................................................9
2.5. Polarity................................................................................................................9
2.6. HV Output Cable.................................................................................................9
2.7. HV Insulating Medium .........................................................................................9
2.8. AC Input Voltage.................................................................................................9
2.9. AC Input Current .................................................................................................9
2.10. AC Connector......................................................................................................9
2.11. AC Line Contactor...............................................................................................9
2.12. Power Factor.......................................................................................................9
2.13. Efficiency.............................................................................................................9
2.14. Front Panel..........................................................................................................9
2.15. Stability ...............................................................................................................9
2.16. Temperature Coefficient......................................................................................9
2.17. Stored Energy.....................................................................................................9
2.18. Pulse to Pulse Repeatability................................................................................9
2.19. Dimensions - inches (mm)...................................................................................9
2.20. Weight - lbs (kg)..................................................................................................9
2.21. Ambient Temperature..........................................................................................9
2.22. Altitude................................................................................................................9
2.23. Humidity..............................................................................................................9
2.24. Protection............................................................................................................9
2.25. Remote Control (all models)................................................................................9
2.26. Accessories.........................................................................................................9
2.27. Options..............................................................................................................10
2.28. Ordering Info.....................................................................................................10
2.29. Ordering Examples............................................................................................10
3. OUT OF BOX INSPECTION .............................................................................11
3.1. Visual Inspection...............................................................................................11
3.2. Electrical Inspection ..........................................................................................11
3.3. Contacting TDK-Lambda Americas Customer Service ......................................12
3.4. Returning Defective Units..................................................................................12
4. INSTALLATION.................................................................................................13
4.1. 19-Inch Rack Mounting .....................................................................................13
4.2. Ventilation Requirements ..................................................................................15
4.3. Orientation.........................................................................................................15
4.4. AC Power Connection.......................................................................................15

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4.5. Connecting the High Voltage Output.................................................................17
5. CONTROLS, INDICATORS, CONNECTORS ...................................................19
5.1. Front Panel Layout (L Model)............................................................................19
5.2. HV ON Push Button (Ref 1)...............................................................................20
5.3. Status LEDs (Ref 2) ..........................................................................................20
5.4. Local Voltage Set (Ref 3) ..................................................................................21
5.5. Voltage bar graph (Ref 4)..................................................................................21
5.6. Voltage Display (Ref 5) .....................................................................................21
5.7. HV OFF Push Button (Ref 6).............................................................................21
5.8. Off/Local/Remote Keyswitch (Ref 7)..................................................................21
5.9. View set push button (Ref 8) .............................................................................21
5.10. Current bar graph (Ref 9)..................................................................................21
5.11. Current Display (Ref 10)....................................................................................22
5.12. Power switch (Ref 11).......................................................................................22
5.13. Front Panel Layout (S Model)............................................................................22
5.14. Front Panel Layout (OEM Model)......................................................................22
5.15. Rear Panel Layout (L Models)...........................................................................23
5.16. Rear Panel Layout (S Models)...........................................................................25
5.17. Rear Panel Layout (OEM Models).....................................................................26
5.18. REMOTE CONTROL CONNECTOR PIN DIAGRAM ........................................27
6. OPERATING INSTRUCTIONS..........................................................................29
6.1. Local Operation (802L only) ..............................................................................29
6.2. Remote Operation (All models) .........................................................................30
6.3. Remote Control Sequence................................................................................33
6.4. Parallel Operation..............................................................................................34
7. APPLICATION NOTES .....................................................................................39

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83488001 Revision N
List of Figures
Figure 1. 802L Front View.................................................................................................................. 13
Figure 2. 802L Rear View .................................................................................................................. 14
Figure 3. 802L Side View................................................................................................................... 14
Figure 4 AC Input Terminal Block ..................................................................................................... 16
Figure 5 Typical Load Circuit Connection.......................................................................................... 17
Figure 6 802L Front Panel Controls and Indicators........................................................................... 19
Figure 7 Front Panel Controls and Indicators (S Model).................................................................... 22
Figure 8 802L Rear Panel Connections ............................................................................................ 23
Figure 9 802S Rear Panel................................................................................................................. 25
Figure 10 802OEM Rear Panel......................................................................................................... 26
Figure 11 Remote Interface Connector and Signals.......................................................................... 27
Figure 12 Suggested external remote interface circuit. ..................................................................... 31
Figure 13 Typical remote Interface waveforms.................................................................................. 34
Figure 14 802L Parallel System Control Connections....................................................................... 35
Figure 15 802L and 802S/OEM Parallel System control Connections............................................... 36
Figure 16 Parallel Operation Connections for 802S/OEM Supplies................................................... 37
List of Tables
Table 1 :802 Model Description Format . ............................................................................................. 8
Table 2 Recommended AC Input Cable............................................................................................. 16
Table 3 Front Panel Controls and Indicator Functions (L Model)........................................................ 19
Table 4 Front Panel Controls and Indicators (S Model)...................................................................... 22
Table 5 802L Rear panel Functions................................................................................................... 23
Table 6 802 Remote Interface Description........................................................................................ 31

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83488001 Revision N
Notes