TDK-Lambda GENESYS 10KW User manual

TECHNICAL MANUAL FOR
GENESYS
TM
10KW/15KW
Programmable DC Power Supplies
Document: 83
-
530
-
000 Rev
G
TDK
-
Lambda Americas Inc.
High Power Divisio
n
405 Essex Road, Neptune, NJ 07753
Tel:
(732) 922
-
9300
Fax:
(732) 922
-
9334
www.us.TDK
-
Lambda.com/HP

83
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F
WARRANTY
This
TDK
-
Lambda
Americas Inc.
product is warranted against defects in materials and workmanship for
a period of five years from date of shipment. During the warranty period,
TDK
-
Lambda
Americas Inc.
will, at it’s option, either repair or replace
products which prove to be defective.
LIMITATION OF WARRANTY
The warranty shall not apply to defects resulting from improper or inadequate usage or maintenance by
the buyer, buyer supplied products or
interfacing. The warranty shall not apply to defects resulting from
unauthorized modifications, or from operation exceeding the environmental specifications of the
product, or if the QA seal has been removed or altered by anyone other than
TDK
-
Lambda
Ameri
cas
Inc.
authorized personnel.
TDK
-
Lambda
Americas Inc.
does not warrant the buyer’s circuitry or
malfunctions of
TDK
-
Lambda
Americas Inc.
products resulting from the buyer’s circuitry. Furthermore,
TDK
-
Lambda
Americas Inc.
does not warrant any damage occu
rring as a result of the buyer’s circuitry
or the buyer’s
-
supplied products. THIS LIMITED WARRANTY IS IN LIEU OF, AND
TDK
-
LAMBDA
AMERICAS INC
DISCLAIMS AND EXCLUDES, ALL OTHER WARRANTIES, STATUTORY, EXPRESS
OR IMPLIED, INCLUDING, WITHOUT LIMITATION, ANY
WARRANTY OF MERCHANTABILITY OR
FITNESS FOR A PARTICULAR PURPOSE, OR OF CONFORMITY TO MODELS OR SAMPLES.
WARRANTY SERVICE
This product must be returned to an authorized
TDK
-
Lambda
Americas Inc.
service facility for repairs or
other warranty service. For p
roducts returned to
TDK
-
Lambda
Americas Inc.
for warranty service, the
buyer shall prepay shipping charges to
TDK
-
Lambda
Americas Inc
. If the unit is covered under the
foregoing warranty then
TDK
-
Lambda
Americas Inc.
shall pay the shipping charges to retu
rn the
product to the buyer. Refer to Section 3.11 for repackaging for shipment.
DISCLAIMER
The information contained in this document is subject to change without notice.
TDK
-
Lambda
Americas
Inc.
shall not be liable for errors contained in this document
or for incidental or consequential damages
in connection with the furnishing, performance or use of this material. No part of this document may be
photocopied, reproduced or translated into another language without the prior written consent of
TDK
-
Lambda
A
mericas Inc
.
TRADEMARK INFORMATION
Genesys™
power supply is a trademark of
TDK
-
Lambda
Americas Inc.
Microsoft™
and Windows
™
are trademarks of Microsoft Corporation.
THE FCC WANTS YOU TO KNOW
This equipment has been tested and found to comply with the limits for a Class A digital device,
pursuant to Part 15 of the FCC rules. These limits are designed to provide reasonable protection
against harmful interference when the equipment is operated in a commercial environment.
This equipment generates, uses and can radiate radio frequency energy
and, if not installed and used in
accordance with the instructions, may cause harmful interference to radio communications.
Operation of this equipment i
n a residential area is likely to cause harmful interference, in which case
the user will be required to correct the interference at his own expense.
FCC WARNING
Modifications not expressly approved by manufacturer could void the user authority to ope
rate the
equipment under FCC Rules.
1

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SAFETY INSTRUCTIONS
CAUTION
The following safety precaution must be ob
served during all phases of operation, service and r
e
pair of
this equipment. Failure to comply with the safety pr
e
cautions or warnings in this document violates
safety standards of design, man
u
facture and intended use of this equipment and may impair the b
uilt
-
in prote
c
tions within.
TDK
-
Lambda Americas Inc. shall not be liable for user’s failure to comply with these requirements.
INSTALLATION CATEGORY
The Genesys
TM
power supply series has been evaluated to INSTALLATION CATEGORY II. Install
a
tion
category (ov
er voltage category) II: local level, appliances, portable equipment etc. With smaller tra
n-
sient over voltage than Install
a
tion Category (over voltage category) III.
GROUNDING
This product is a Safety Class 1 instrument. To minimize shock hazard, the instr
ument chassis must be
connected to an electrical ground. The instrument must be connected to the AC power supply mains
through a three conductor power cable, with the ground wire firmly connected to an electrical ground
(safety ground) at the power outlet.
For instruments designed to be hard
-
wired to the supply mains, the protective earth terminal must be
connected to the safety electrical ground before another connection is made. Any interruption of the
pr
o
tective ground conductor or disconnection of the p
rotective earth terminal will cause a potential
shock hazard that might cause personal injury.
FUSES
Fuses must be changed by authorized TDK
-
Lambda Americas Inc. service personnel only. For conti
n-
ued protection against risk of fire, replace only with
the same type and rating of fuse.
INPUT RATINGS
Do not use AC supply, which exceeds the input voltage and frequency rating of this instrument. The
input voltage and frequency rating of the Genesys
TM
power supply series has three input ranges d
e-
pending on
the model type ordered. Ranges are 180
-
253 Vac/360
-
440 Vac/432
-
528 Vac, 50
-
60Hz. For
safety reasons, the mains supply voltage flu
c
tuations should not exceed above voltage range.
LIVE CIRCUITS
Operating personnel must not remove the instrument cover. No in
ternal adjustment or component r
e-
placement is allowed by non
-
TDK
-
Lambda Americas Inc. qualified personnel. Never replace comp
o-
nents with power cable connected. To avoid injuries, always disconnect power, discharge circuits and
remove e
x
ternal voltage sourc
e before touching components.
PARTS SUBSTITUTIONS & MODIFICATIONS
Parts substitutions and modifications are allowed by authorized TDK
-
Lambda Americas Inc. service
personnel only. For repairs or modifications, the instrument must be returned to an authorize
d TDK
-
Lambda Americas Inc. service f
a
cility.
WARNING OUTPUT
TERMINALS GROUNDING
There is a potential shock hazard at the RS232
-
485 and the IEEE ports when using power su
p
plies with
rated or combined voltage greater than 400V and the Positive Output of the Power Supply is grounded.
Do Not connect the Positive Outpu
t to ground when using the RS232/485 or IEEE.

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SAFETY INSTRUCTIONS
ENVIRONMENTAL CONDITIONS
The Genesys
TM
power supply series safety approval applies to the following operating cond
i
tions:
*Indoor use
*Ambient temperature: 0°C to 50°C
*Maximum relative
humidity: 80% (no condensation)
*Altitude: up to 3000m
*Pollution degree 2
ATTENTION Observe Precautions for handling Electrostatic Sensitive Devices.
CAUTION Risk of Electrical Shock
Instruction manual symbol. The instrument will be marked wi
th this symbol when it is
necessary for the user to refer to the instruction manual.
Indicates hazardous voltage.
Indicates ground terminal.
Protective Ground Conductor Terminal must be connected to Earth Ground.
Off (Supply)
On (Supply)
The WARNING sign denotes a hazard. An attention to a procedure is called.
Not fo
l
lowing procedure correctly could result in personal injury.
A WARNING sign should not be skipped and all indicated conditions mus
t be
fully understood and met.
The CAUTION sign denotes a hazard. An attention to a procedure is called. Not follo
w-
ing procedure correctly could result in damage to the equipment. Do not proceed b
e-
yond a CAUTION sign un
til all indicated conditions are fully understood and met.
FCC COMPLIANCE NOTICE:
Note: This equipment has been tested and found to comply with the limits for a Class A
digital device, pursuant to part 15 of the FCC Rules. These limits are designed to pr
o-
vide reasonable protection against harmful interference when the equipment is ope
r-
ated in a commercial environment. This equipment generates uses, and can radiate
radio frequency energy and, if not installed and used in acco
r
dance with the instruction
man
ual, may cause harmful interference to radio communications. Oper
a
tion of this
equipment in a residential area is likely to cause harmful interference in which case the
user will be required to correct the interference at his own expense.

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WARRANTY
................................
................................
................................
..............................
1
CHAPTER 1 GENERAL IN
FORMATION
................................
................................
...................
6
1.1 USER MANUAL CONTENT
................................
................................
................................
...................
6
1.2 INTRODUCTION
................................
................................
................................
................................
.....
6
1.3 ACCESSORIES
................................
................................
................................
................................
......
8
1.4 MODEL NUMBER FORMAT
................................
................................
................................
...................
9
CHAPTER 2 SPECIFIC
ATIONS
................................
................................
.............................
10
CHAPTER 3 INSTALL
ATION
................................
................................
................................
14
3.1 GENERAL
14
3.2 PREPARATION FOR USE
................................
................................
................................
....................
14
3.3 INITIAL INSPECTIONS
................................
................................
................................
.........................
14
3.4 RACK MOUNTING
................................
................................
................................
...............................
14
3.5 LOCATON, MOUNTING AND COOLING
................................
................................
.............................
15
3.6 AC SOURCE REQUIREMENTS
................................
................................
................................
...........
15
3.7 AC INPUT POWER CONNECTION
................................
................................
................................
......
15
3.8 TURN
-
ON CHECKOUT PROCEDURE
................................
................................
................................
.
17
3.9
CONNECTING THE LOAD
................................
................................
................................
............
19
3.10 LOCAL AND REMOTE SENSING
................................
................................
................................
.......
22
CHAPTER 4 FRONT AN
D REAR PANEL CONTROL
S AND CONNECTORS
.......................
25
4.1 INTRODUCTION
................................
................................
................................
................................
...
25
4.2 FRONT PANEL CONTROLS AND INDICATORS
................................
................................
................
25
4.3 REAR PANEL CONTROLS AND INDICATORS
................................
................................
...................
29
4.4
REAR PANEL SW1 SETUP SWITCH
................................
................................
................................
..
29
4.5 REAR PANEL J1 PROGRAMMING AND MONITORING CONNECTOR
................................
.............
31
CHAPTER 5 LOCAL OPER
ATION
................................
................................
...........................
33
5.1 INTRODUCTION
................................
................................
................................
................................
...
33
5.2 STANDARD OPERATION
................................
................................
................................
.....................
33
5.3 OVER VOLTAGE PROTECTION (OVP)
................................
................................
...............................
34
5.4 UNDER VOLTAGE LIMIT (UVL)
................................
................................
................................
...........
35
5.5 FOLDBACK PROTECTION
................................
................................
................................
...................
35
5.6 OUTPUT ON/OFF CONTROL
................................
................................
................................
..............
35
5.7 OUTPUT SHUT
-
OFF (SO) CONTROL VIA REAR PANEL J1 CONNECTOR
................................
.....
35
5.8 ENABLE/DISABLE CONTROL VIA REAR PANEL J1 CONNECTOR
................................
.................
36
5.9 CV/CC SIGNAL
................................
................................
................................
................................
.....
36
5.10 PS_OK SIGNAL
................................
................................
................................
................................
...
36
5.11 SAFE START AND AUTO
-
RESTART MODES
................................
................................
..................
37
5.12 OVER TEMPERATURE PROTECTON (OTP)
................................
................................
....................
37
5.13 LAST SETTING MEMORY
................................
................................
................................
..................
37
5.14 SERIES OPERATION
................................
................................
................................
.........................
37
5.15 PARALLEL OPERATION
................................
................................
................................
....................
40
5.16 DAISY
-
CHAIN CONNECTION
................................
................................
................................
............
41
5.17 ADVANCED PARALLEL OPERATION
................................
................................
...............................
41
5.18 FRONT PANEL LOCKING
................................
................................
................................
..................
44
CHAPTER 6 REMOTE AN
ALOG PROGRAMMING
................................
................................
45
6.1 INTRODUCTION
................................
................................
................................
................................
...
45
6.2 LOCAL/REM
OTE ANALOG INDICATION
................................
................................
............................
45
6.3 LOCAL/REMOTE ANALOG INDICATION
................................
................................
............................
45
6.4 REMOTE VOLTAGE PROGRAMMING OF OUTPUT VOLTAGE AND CURRENT LIMI
T
..................
46
6.5 RESISTIVE PROGRAMMING OF OUTPUT VOLTAGE AND CURRENT LIMIT
................................
.
47
6.6 REMOTE MONITORING OF OUTPUT VOLTAGE AND CURRENT
................................
..................
48

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CHAPTER 7 RS232 &
RS485 REMOTE CONTROL
................................
..............................
49
7.1 INTRODUCTION
................................
................................
................................
................................
..
49
7
.2 CONFIGURATION
................................
................................
................................
...............................
49
7.3 REAR PANEL RS232/485 CONNECTOR
................................
................................
............................
50
7.4 CONNECTING POWER SUPPLIES TO RS232 BUS
................................
................................
...........
51
7.5 COMMUNICATION INTERFACE PROTOCOL
................................
................................
....................
52
7.6 ERROR MESSAGES
................................
................................
................................
............................
53
7.7 COMMAND SET DESCR
IPTION
................................
................................
................................
.........
54
7.8 GLOBAL OUTPUT COMMANDS
................................
................................
................................
.........
56
7.9 SINGLE BYTE COMMANDS
................................
................................
................................
................
57
7.10 STATUS, ERROR AND SRQ REGISTERS
................................
................................
........................
62
7.11 SERIAL COMMUNICATION TEST SET
-
UP
................................
................................
.......................
65
CHAPTER 8 ISOLATED
ANALOG PROGRAMMING
O
PTION
................................
..............
67
8.1 INTRODUCTION
................................
................................
................................
................................
...
67
8.2 SPECIFICATIONS
................................
................................
................................
................................
.
67
8.3 ISOLATED
PROGRAMMING & MONITORING CONNECTOR
................................
...........................
68
8.4 SETUP AND OPERATING INSTRUCTIONS
................................
................................
........................
69
CHAPTER 9 MAINTENA
NCE
................................
................................
................................
.
70
9.1 INTRODUCTION
................................
................................
................................
................................
...
70
9.2 UNITS UNDER WARRANTY
................................
................................
................................
................
70
9.4 ADJUSTMENTS AND CALIBRATION
................................
................................
................................
..
70
9.5 PARTS REPLACEMENT AND REPAIRS
................................
................................
.............................
70
9.6 TROUBLESHOOTING
................................
................................
................................
..........................
70

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CHAPTER 1 GENERAL INFORMATION
1.1 USER
MANUAL CONTENT
This User’s Manual contains the operating instructions, installation instructions and specifications of the
Genesys
TM
15KW and 10KW power supply series. The instructions refer to the standard power su
p-
plies, including the built
-
in RS232/485
serial communication. For information related to o
p
eration with
the optional IEEE programming, refer to User’s Manual for Power Supply IEEE/IEMD Programming
I
n
terface. For information related to operation with the optional LAN programming, refer to the U
ser’s
Manual for Power Supply LAN Programming Interface.
1.2 INTRODUCTION
1.2.1
General Description
Genesys
TM
power supplies are wide output range, high performance switching power supplies. The
Genesys
TM
series is power factor corrected and operates from specif
ied AC voltage range contin
u-
ously. Output voltage and current are continuously displayed and LED indicators show the complete
operating status of the power supply. The Front panel controls allow the user to set the output param
e-
ters, the protections levels
(Over
-
Voltage protection, Under
-
Voltage limit and Foldback) and preview
the se
t
tings. The rear panel includes the necessary connectors to control and monitor the power supply
operation by remote analog signals or by the built
-
in serial communication (RS23
2/485). GPIB pr
o-
gramming and Isolated
-
Analog programming/monitoring are optional
1.2.2
Features and options

Constant Voltage / Constant Current with automatic crossover.

Embedded Microprocessor Controller.

Built
-
in RS
-
232/RS
-
485 Interface.

Voltage & Current high
resolution adjustment by digital encoders.

High accuracy programming/readback.

Last Setting Memory.

Independent Remote ON/OFF (opto
-
isolated) and remote Enable/Disable.

Remote sensing to compensate for voltage drop of power leads.

External Analog Programm
ing and Monitoring standard (0
-
5V or 0
-
10V, user selectable).

Zero stacking
-
no ventilation required at the top and bottom surface of the power supply.

Optional GPIB interface (SCPI compatible).

Optional Isolated Analog programming/monitoring (0
-
5V or 0
-
10V
, user selectable and 4
-
20mA).

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1.2.3
Control via the serial communication port
The following parameters can be programmed via the serial communication port:
1.
Output voltage setting.
2.
Output current setting.
3.
Output voltage measurement.
4.
Output On
/Off control.
5.
Output current measurement.
6.
Foldback protection setting
7.
Over
-
voltage protection setting and readback.
8.
Under
-
Voltage limit setting and readback.
9.
Power
-
supply start up mode (last setting or safe mode).
1.2.4
Analog voltage programming and monitoring
Analog inputs and outputs are provided at the rear panel for analog control of the power supply. The
ou
t
put voltage and the current limit can be programmed by analog voltage or by resistor, and can be
mon
i
tored by analog voltage. The power supply output ca
n be remotely set to On or Off and analog
signals monitor the proper operation of the power supply and the mode of operation (CV/CC).
1.2.5
Parallel operation
Genesys
TM
power supplies of the same output voltage and current rating can be paralleled in master
-
slav
e configuration with automatic current sharing to i
n
crease power available.
1.2.6
Output connections
Output connections are made to rear panel via bus
-
bars up to 300V. For greater than 300V
o
via stud
terminals. Either the positive or negative terminal may be gro
unded or the output may be floated. Co
n-
tact factory for assi
s
tance with higher float voltage applications. Local or remote sense may be used. In
remote sense, the voltage drop on the load wires should be minimized. Refer to the specifications for
the maxim
um vol
t
age drop value.
1.2.7
Cooling and mechanical construction
The Genesys
TM
series is cooled by internal fans. At the installation, care must be taken to allow free
ai
r
flow into the power supply via the front panel and out of the power supply via the rear pan
el.
Observe all torque guidelines within this manual. Over torqueing may da
m
age
unit or accessories. Such damage is not covered under manufacturer’s wa
r
ranty.
CAUTION

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1.3 ACCESSORIES
1.3.1 Included Accessories
-
The following accessories are
delivered with the power supply.
1.3.1.1
Serial Link Cable
:
Serial linking cable linking power supplies by RS
-
485 communication.(GEN/RJ45).
Cable description: 0.5m Length, shielded, RJ
-
45 type plugs, eight (8) contacts (P/N 15
-
507
-
201)
1.3.1.2
Hardware
:

Strain Relief for AC Cord

Output terminal Shield

DB25 Programming Plug kit (AMP 749809
-
9)
1.3.2
Optional Communicati
on Cables

RS
-
232 Cables to connect GEN to Serial Port on PC

RS
-
485 Cable to connect GEN to Serial Port on PC
GEN
to PC(DB9)
GEN/485
-
9
P/N 15
-
507
-
202
1.
3.3
AC cables
–
Not applicable.
GEN to PC (DB9)
GEN 232/9
P/N 15
-
507
-
203
GEN to PC (DB25)
GEN 232/25
P/N 15
-
507
-
204

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WARNING IEEE 488/RS232 OPTION
There is a potential shock hazard at the RS232
-
485 and the IEEE port
s when using
power supplies with rated or combined voltage greater than 400V and the Positive
Output of the Power Supply is grounded. Do Not connect the Positive Output to ground
when using the RS232/485 or IEEE.
1.4 MODEL NUMBER FORMAT
The model numbering system for Genesys
TM
power supply includes symbols for features and o
p-
tions. They are separated by dashes
.
The following chart explains the model number for the GEN Power Supply Family.
* Factory Installed. Limit one (1) per Power Supply.
Note 1:
See Specifications for Input Range.
Note 2:
CE Mark with IEMD to 400VDC Output, without IEMD to 600VDC
Note 3:
All 3

are four wire input = 3

+ GND (No Neutral).
Note 4:
Analog Meters are
NOT
available.
Note 5:
IS510, IS420, IEMD, or LAN may not be installed together.
EXAMPLES:
GEN10
-
1000
-
3P208
GEN10
-
1000
-
IEMD
-
3P400

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CHAPTER 2 SPECIFICATIONS
All specifications are subject to change without notice.
Contact factory for specific model availability.
1.1 STANDARD MODELS - 10kW
1.Rated output voltage
V
7.5
10
12.5
20
25
30
40
50
60
80
100
125
150
200
250
300
400
500
600
2.Rated Output Current
A
1000
1000
800
500
400
333
250
200
167
125
100
80
66
50
40
33
25
20
17
3.Rated output power
kW
7.5
10.0
10.0
10.0
10.0
10.0
10.0
10.0
10.0
10.0
10.0
10.0
9.9
10.0
10.0
9.9
10.0
10.0
10.2
1.1 STANDARD MODELS - 15kW
1.Rated output voltage
V
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
60
80
100
125
150
200
250
300
400
500
600
2.Rated Output Current
A
250
187.5
150
120
100
75
60
50
37.5
30
25
3.Rated output power
kW
15.0
15.0
15.0
15.0
15.0
15.0
15.0
15.0
15.0
15.0
15.0
2.INPUT CHARACTERISTICS
V
7.5
10
12.5
20
25
30
40
50
60
80
100
125
150
200
250
300
400
500
600
1. Input voltage/freq.(range)
---
2.No of phase
---
3 Phase (Wye or Delta) 4 wire total (3 Phase and 1 protective earth ground)
3. Dropout voltage
V
4. Input current 180/360/432Vac
A
10kw - 45/23/20
15kW - 64/32/27
All at full rated output power.
5. Power Factor
---
6. Efficiency at Low Line,100% load
%
7. Inrush current
A
8. Leakage current
mA
9. Input Protection
---
10. Fuse
---
400/480 Input Only
11. Input Overvoltage Protection
12. Phase Imbalance
%
3. STATIC CHARACTERISTICS
V
7.5
10
12.5
20
25
30
40
50
60
80
100
125
150
200
250
300
400
500
600
1. Max. line regulation c.v
---
2. Max. line regulation c.c
---
3. Max load regulation c.v
---
4. Max load regulation c.c
---
5. Temp. drift c.v
---
+/-0.05% of Full Scale Over 8 hours, after 30 minute warm up, constant Line, Load & Temperature
6. Temp. drift c.c
---
+/-0.05% of Full Scale Over 8 hours, after 30 minute warm up, constant Line, Load & Temperature
7. Stability c.v
PPM/C
200 (0.02% Full Scale)/Degree C
8. Stability c.c
PPM/C
300( 0.03% Full Scale)/ Degree C
9. Output noise p-p(20MHz) c.v
mV
60
60
60
60
60
60
60
75
75
100
100
125
135
135
200
200
200
300
350
10. Ripple r.m.s 5Hz~1MHz c.v
mV
20
20
20
20
20
20
20
20
20
25
25
25
25
35
35
60
60
60
60
11. Ripple r.m.s 5Hz~1MHz c.c (10kW)
mA
5100
5100
2600
2600
1700
1700
100
80
67
50
40
32
20
20
16
13
10
8
7
12. Ripple r.m.s. 5Hz~1MHz c.c (15kW)
mA
–
–
–
–
–
–
–
–
100
100
100
50
50
20
20
20
10
10
10
13. Rem. sense compensation/wire
V
1
1
1
1
1
1.5
2
3
3
4
5
5
5
5
5
5
5
5
5
4.PROTECTIVE FUNCTIONS
V
7.5
10
12.5
20
25
30
40
50
60
80
100
125
150
200
250
300
400
500
600
1. OCP
%
0~100
2. OCP type
---
Constant current
3. Knee point protection
---
None. No damage at knee point operation
4. Short circuit protection
---
Yes
5. Short circuit burn-in
---
Yes
6. Foldback protection
---
7. Foldback response time
S
Less than 1
8. OVP type
---
9. OVP programming accuracy
%
5% Full Scale
10. OVP adjustment method
---
11. OVP trip point
V
12. OVP response time
mS
13. Max. OVP reset time
S
14. Output under voltage limit
---
Preset by front panel or communication port. Prevents from adjusting Vout below limit.
Raises the Output good signal in case of output voltage is below limit.
15. Input under voltage protection
---
Yes. Power supply shut down below low line.
16. Over temp. protection
---
17. Phase Loss Protection
208VAC (180-253); 400VAC (360-440); 480VAC (432-528), all 47-63Hz.
175/355/425
0.1% of FS from Io min. to Io max
0.01% of FS from lo min. to lo max
0.05% of FS from lo min. to lo max
Unit shall not be damaged by line overvoltage with max. duration of 100uSec. Up to 120% of nominal AC input voltage.
0.88 Passive
Less than 10mS for Output to begin to drop.
0.1% of FS from Io min. to Io max
0.1% of FS from Vo min. to Vo max
0.1% of FS from Vo min. to Vo max
0.02% of FS lo min. to lo max
0.75% of FS from Vo min. to Vo max
77min for 7.5KW, 83 min for 10kW; 88 min for 15kW
Not to exceed full rated Input current See Para. 2.4
*Ripple and Noise at Full Rated Voltage & Load at 25C, Nominal Line. For models not listed use the ripple limit of the next higher voltage model. Per EIJ RC9002A
3.5 (EN60950-1) max.
208 Circuit Breaker, 400/480 - Line Fuse
7 from Turn On.
Yes
1. OUTPUT RATING (Duty Cycle Continuous Duty).
Inverter shut-down, manual reset by On/Off recycle or by OUT button
Adjust by front panel Voltage encoder and comm port.
0.05 to (1.02-1.05) x Rated Output Voltage
Unit shall shut down when internal temperature exceeds safe operating levels. (Latched in Safe mode and
unlatched in auto mode).
= < 5% on Three Phase Input
Output shut down , manual reset by front panel OUT button.

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5. DYNAMIC CHARACTERISTICS
V
7.5
10
12.5
20
25
30
40
50
60
80
100
125
150
200
250
300
400
500
600
1. Up-prog. response time, 0~Vomax full-
load
mS
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
2. Down-prog response time full-load
mS
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
3. Transient response time (cv mode)
mS
Note:
4. Time for Ouput Stable
S
5. Output fall and rise
---
6.Start-up delay
S
Less than 7 (without IEEE option)
6. REMOTE ANALOG CONTROL AND SIGNALS
1. Vout voltage programming
---
0~100%, 0~5V or 0~10V, user selectable. Accuracy & Linearity +/-1% of Rated Vo.
2. Iout voltage programming
---
0~100%, 0~5V or 0~10V, user selectable. Accuracy & Linearity +/-1% of Rated Io.
3. Vout resistor programming
---
0~100%, 0~5/10kohm full scale, user selectable. Accuracy & Linearity +/-1% of Rated Vo.
4. Iout resistor programming
---
0~100%, 0~5/10kohm full scale, user selectable. Accuracy & Linearity +/-1% of Rated Io.
5. On/Off control (rear panel)
---
6. Output current monitor
---
0~5V or 0~10V , accuracy:1% , user selectable
7. Output voltage monitor
---
0~5V or 0~10V , accuracy:1% , user selectable
8. Power supply OK signal
---
Yes. TTL high-OK, 0V (500ohm impedance)-Fail
9. Parallel operation
---
available on digital interface and displayed on front panel of Master unit.
10. Series operation
---
Possible (with external diodes) , up to identical 2 units with total output not to exceed +/-600V from chassis ground.
11. CV/CC signal
---
CV: TTL high (4~5V) source: 10mA, CC: TTL low (0~04V):10mA
12. Enable/Disable
---
13. Remote/Local selection
---
14. Remote/Local signal
---
Signals operating mode in use.
7.FRONT PANEL
1. Control functions
---
Vout/ Iout manual adjust byseparate encoders
---
OVP/UVL manual adjust by Volt. Adjust encoder
---
---
---
---
---
Foldback control (CV to CC)
---
RS232/485 and IEEE488.2 selection byIEEE or LAN enable switch and DIP switch
---
---
Re-start modes (auto , safe)
---
Front Panel Lock/Unlock
---
S = Slave
2. Display
---
Vout:
4 digits , accuracy: 0.5% of rated Vout+/-1count , Green LED's , Size:10mm
---
Iout:
4 digits , accuracy: 0.5% of rated Iout+/-1count , Green LED's , Size:10mm
3. Indications
---
CC/CV : GREEN LED's. ALRM (OVP,OTP,FOLD,AC FAIL): RED LED
Properties 5.1-5.6 with Resistive Load.
2 maximum from enable output until output stable.
rated output set-point: less than 3.
Address selection by Voltage adjust encoder. No of addresses:31
AC On/Off
Overshoot limited to 125% Rated Output. Voltage at No-Load, Full-Load, Resistive load.
H3 = One Master, Two Slaves H4 = One Master, Three Slaves,
Up to Four (4) identical units may be connected in Master/Slave Mode with 'Single' wire connection.
In Advanced parallel feature, the current of Master Unit, multiplied by number of units connected in parallel, is made
Remote analog current monitor of the Master is scaled to output current of the Master unit (only).
Go to Local
Dry contact. Open:off , Short: on. Max. voltage at Enable/Disable Contacts 6V
Selects Remote or Local operation by elect. Voltage: 0~0.6V/2~15V, <0.6V = Local 2-15V = Remote
Voltmeter is user selectable to read either local voltage (at power supply) or remote voltage (at the load).
Baud rate selection by Current adjust encoder.
Output On/Off
Parallel Master Slave: H1 = One Master, Zero Slave, H2 One Master, One Slave
ADDR., OVP/UVL , V/A , FOLD, REM./LOCAL, OUT ON/OFF, LFP/UFP, IEEE, LAN, Hx (Parallel Master) or S (Slave).
Time for the output voltage to recover within 2% of its rated output voltage for a load change of 50~100% or 100~50% of
By Voltage: 0.6V = Disable, 2-15V = enable (default) or dry contact, user selectable logic

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1. Functions:
1. Voltage/current setting
2. OVP/UVL setting
3. Actual voltage/current readback
4. Voltage/current setting readback
5. OVP/UVL setting readback
6. Output On/Off
7. Foldback protection setting
8. Status readback (cc/cv , ovp , otp , foldback, ac fault)
9. Model identification readback
11. Calibration (not user access.)
(DAC-Zero and max points , Display-Zero and max)
12. Last setting recall (at power off).
13. Re-start mode setting
14. Front Panel Lock/Unlock
2. Application software:
1.Drivers to LabView and LabWindows
2. Simple operating program
9. DIGITAL PROGRAMMING AND READBACK
1. Vout programming accuracy
---
2. Iout programing accuracy
---
3. Vout programming resolution
---
0.02% of full scale (To be confirmed)
4. Iout programming resolution
---
0.04% of full scale (To be confirmed)
5. Vout readback accuracy
---
6. Iout readback accuracy
---
7. Vout readback resolution
---
8. Iout readback resolution
---
OV Response time
mS
Other Functions
10. MECHANICAL CONSTRUCTION
V
7.5
10
12.5
20
25
30
40
50
60
80
100
125
150
200
250
300
400
500
600
1. Cooling
---
2. Weight
Kg/Lb
3. Dimensions
---
4. Types of connectors
---
5.Front panel material & finish
---
6. Mounting method
---
Sandard 19" Rack Mount, provision for standard slides. Side/Rear Support is required; do not mount by F/P only.
7. Mounting positions
---
Horizontal.
8. Output ground connection
----
M5 Stud
9. Color and finish
---
10. Output Terminal covers
---
11. ENVIRONMENTAL CONDITIONS
1. Operating temp
C
0~50 C, 100% load. No operation > 50C
2. Start up temp.
C
0
3. Storage temp
C
4. Operating humidity
%
20~80% RH Non-condensing
5. Storage humidity
%
6. Altitude
---
Operating:
7. Vibration & Shock (208/400VAC)
G
8. Audible Noise
db
RAL7035 Textured finish.
50
º C up to
7500
ft
.
,
(
2500
m
)
45
º C from
7501
to
10
,
000
ft
(
2501
m
-
3000
m
)
Non Operating 40,000 ft (12,000m)
2) Output: Iout =>50A: bus-bars, Iout<37.5 a threaded stud terminal.
6) IEMD Option, refer to IEMD Option Spec 08-030-100.
-20C to +70C
10~90% RH Non-condensing
4) RS232/RS485, STD Phone Jack connector.
Standard for all models with bus-bars. Closed connection for models with output connector.
5) Isolated analog option: refer to Isolated Analog option spec. 08-030-200
connector 747321. Standard 25 pin D connector.
Chassis Top/Sides/Bottom Yellow iridite. Front Panel RAL 7035 painted.
ASTM D4169, Standard Practice for Performance Testing of Shipping Containers and Systems, Shipping Unit: Single Package
Assurance Level: Level II; Acceptance Criteria: Criterion 1 - No product damage Criterion 2 - Package is intact Distribution Cycle: Cy
Air (intercity) and motor freight (local, single package up to 100 lbs.) (Note: for packages over 100 lbs, distribution cycle 12 - Air
(intercity) and motor freight (local), unitized is used)
+/-0.5% of rated output current for units with Io
<
187.5 +/-0.7% of rated output current for Io <187.5
43/97
0.1%+0.4% of rated output current Accuracy same as IEEE Programming Accuracy
0.02% of full scale
Fan driven, Airflow from Front to Rear. Supplemental vents on side that shall not be blocked. EIA Rack mounting,
0.1%+0.2% of rated output voltage Accuracy same as IEEE Programming Accuracy
10. Self test.
8. SOFTWARE SPEC.
+/-0.5% of rated output voltage
stackable. "Zero Stackable" top and bottom. Slides or suitable rear support required.
0.02% of full scale
20 mS maximum between output V exceeding IEEE limit and supply inhibit turning on.
65dBA at Full Load, measured 1m from Front Panel
Set Over-Voltage Limit, Set Local/Remote
Operating parameters and status available for display via host computer.
H:3U ,W: 19" Rack, See 02-530-000 for outline drawing.
1) Input: Threaded Studs and terminal cover. Strain relief optional.
3) Analog programming: DB25, plastic connector, AMP, 747461-5, Female on Power Supply, Male on Mating

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1. 208 Volts Input Models
1. ESD
---
2. Fast transients
---
3. Surge immunity
---
4. Conducted immunity
---
5. Radiated immunity
---
6. Power Frequency Magnetic Field
7. Conducted emission
---
8. Radiated emission
---
2. 400 Volts Input Models
CE Mark
1. ESD
---
2. Fast transients
---
3. Surge immunity
---
4. Conducted immunity
---
5. Radiated immunity
---
6. Power Frequency Magnetic Field
---
7. Voltage Dips, Short Interruptions and
---
Voltage Variations Immunity Tests
(400VAC Input Only)
8. Conducted emission
---
9. Radiated emission
---
CE Mark
EN55011A, FCC part 15J-A
EN61000-4-5 (IEC 1000-4-5)
EN61000-4-8
IEC 61000-4-11
EN61000-4-8
EN61000-4-6 (IEC 1000-4-6)
EN61000-4-2 (IEC 801-2) Air-disch.+/-8kV , contact disch.+/-4kV
EN61000-4-4 (IEC 1000-4-3)
EN61000-4-3 (IEC 1000-4-3)
EN55011A, FCC part 15J-A
EN61000-4-2 (IEC 801-2) Air-disch.+/-8kV , contact disch.+/-4kV
EN55011A, FCC part 15J-A
12. EMC
EN61000-4-4 (IEC 1000-4-3)
EN55011A, FCC part 15J-A
EN61000-4-5 (IEC 1000-4-5)
EN61000-4-6 (IEC 1000-4-6)
EN61000-4-3 (IEC 1000-4-3)
13. RELIABILITY SPECS
1. Electrolytic capacitors life
Yrs.
More than 3yrs at 40C ambient , 100% load
2. Grade
---
4. Warranty
Yrs.
5 years
5. Shelf life
Yrs.
1. applicable standards
---
2. Insulation resistance
---
100Mohm at 500Vdc
J1-1
ENA_IN
Enable/Disable Dry Contact with J1-14
J1-2
IF_COM
Isolated Interface Common. Return for SO, PS_OK
J1-3
IF_COM
Isolated Interface Common. Return for SO, PS_OK
J1-4
N/C
J1-5
N/C
J1-6
N/C
J1-7
N/C
J1-8
LOC/REM
Input for selecting between Local or Remote analog programming
J1-9
VPGM
Input for remote analog voltage/resistance program ming of the Output Voltage
J1-10
IPGM
Input for remote analog voltage/resistance program ming of the Output Current
J1-11
VMON
Output Voltage Monitor
J1-12
COM
Control Common for VMON & IMON
J1-13
CV/CC
Output for Constant Voltage/ Constant Current mode indication
J1-14
ENA_OUT
Enable/Disable Dry Contact with J1-1
J1-15
SO
Input for Shut-Off control of the output.
J1-16
PS_OK
Output for indication of the power supply status
J1-17
N/C
J1-18
N/C
J1-19
N/C
J1-20
N/C
J1-21
LOC/REM Signal
Output for indicating if the unit is in Local or Remote analog programming mode.
J1-22
VPGM_RTN
Return for VPGM J1-9; connected to Neg Output
J1-23
IPGM _RTN
Return for IPGM J1-10; connected to Neg Output
J1-24
IMON
Output for Current Monitor
J1-25
P
Output for Current Balance in Parallel Operation (One wire - Reference to Negative Output)
14. SAFETY
G-2 , Lambda Group derating criteria & EIAJ RCR-9102A
15. J1 Connector
count Reliabililty, Generic FaIlure rates, 25C
UL/ULC 60950-1, EN60950-1 recognized. All Outputs are Hazardous. (Units with IEMD or ISOL option are Recognized up
to 400 volts output). CE Mark 208 & 400VAC input only (CB Scheme).
5 years , electrolytic caps shall be reformed after 2 years

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CHAPTER 3 INSTALLATION
3.1 GENERAL
This Chapter contains instructions for initial inspection, preparation for use and repackaging for shi
p-
ment
. Connection to PC, setting the communication port and linking Genesys
TM
power supplies are d
e-
scribed in Chapter 7.
3.2 PREPARATION FOR USE
In order to be operational the power supply must be connected to an appropriate AC source. The AC
source voltage s
hould be within the power supply specification. Do not apply power before reading
Section 3.6 and 3.7.
Table 3
-
1 below, describes the basic setup procedure. Follow the instructions in Table 3
-
1 in the s
e-
quence given to prepare the power supply for use.
Ste
p no.
Item
Description
Reference
1
Inspection
Initial physical inspection of the power su
p
ply
Section 3.3
2
Installation
Installing the power supply,
Ensuring ad
e
quate ventilation.
Section 3.4
Section 3.5
3
AC source
AC source
requirements
Connecting the power supply to the AC source
Section 3.6
Section 3.7
4
Test
Turn
-
on checkout procedure.
Section 3.8
5
Load conne
c
tion
Wire size selection. Local/Remote sensing.
Single or multiple loads.
Section 3.9
6
Default setting
The pow
er supply setting at shipment.
Section 7.2.4
4.4.1, 3.9.4
Table 3
-
1: Basic setup procedure
3.3 INITIAL INSPECTIONS
Prior to shipment this power supply was inspected and found free of mechanical or electrical defects.
Upon unpac
k
ing of the power supply, i
nspect for any damage, which may have occurred in transit.
The inspection should confirm that there is no exterior damage to the power supply such as broken
knobs or conne
c
tors and that the front panel and meters face are not scratched or cracked. Keep all
packing material until the inspection has been completed. If damage is detected, file a claim with ca
r-
rier immediately and notify the TDK
-
Lambda Americas Inc. sales or authorized service facility nearest
you.
3.4 RACK MOUNTING
The Genesys
TM
power supply
series is designed to fit in a standard 19” equipment rack.
3.4.1 To install the Power Supply in a rack:
1.
Use the front panel rack
-
mount brackets to install the power supply in the rack.
Genesys
TM
power supplies generate magnetic fields, which
might affect the operation of other instruments. If your equi
p-
ment is susceptible to magnetic fields, do not position it adj
a-
cent to the power supply.
NOTE

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Some components inside the power supply are at AC/DC
vol
t
age even when the On/Off switch is in
the “Off” position.
To avoid electric shock hazard, disconnect the line and load
and wait 15 minutes before removing cover.
There is a potential shock hazard if the power supply chassis
(with cover in place) is not connected to an electrical safety
ground via the safety ground in the AC input stud terminals.
2. Use a support bar to provide adequate support for the rear of the
power supply. Do not obstruct the
air exhaust at the rear panel of the unit.
3.5 LOCATON, MOUNTING AND COOLING
This power supply is fan cooled. The air intake is at the front panel and the exhaust is at the rear panel.
Upon install
a
tion allow cooling air
to reach the front panel ventilation inlets. Unrestricted air space at
the front and the rear of the unit is necessary for proper cooling of power supply.
3.6 AC SOURCE REQUIREMENTS
The Genesys
TM
series can be operated from a nominal 208V, 400V or 480V thr
ee phase, 4 wire, 47

63
Hz. The input voltage range and current required for each model is specified in Chapter 2. Ensure that
under heavy load, the AC voltage supplied to the power supply does not fall below the specifications
d
e
scribed in Chapter 2.
3.7
AC INPUT POWER CONNECTION
The customers AC line connects to the power supply through four stud type terminals. Only use a
power cable with the correct voltage and current ratings. The recommended wire gauge is listed in the
table
in section 3.7.1. The ground wire must be equal to or larger than the recommended gauge for
phase. The power supply must be permanently connected to an approved AC distribution box with
suitably rated overcurrent pr
o
tection (60Amp UL Listed fuse for 208V
input, and 40 Amp UL listed fuse
for 400/480 input).
Connection of this power supply to an AC power source shou
ld
b
e made by an electrician or
other
qualified personnel. Do not
e
xceed the torque specified on input stud terminals.
CAUTION
WARNING
WARNING

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Input Terminal Block
with cover.
Input Terminal Block
Input Rating
Label
NOTE: The figure shows input
connection from left side.
For connection from right side
reverse the input cover.
Figure 3.1
3.7.1 Reco
m
mended Cable Size for Input Connection
INPUT VOLTAGE
CURRENT RMS AMPS
PER PHASE
RECOMMENDED
COPPER WIRE SIZE
208
75
4 AWG
400
45
6 AWG
480
35
7 AWG
The AC input current and voltage rating is marked on the rear terminal of the power supply.
The Protective Earth Ground
must be co
n
nected
before applying AC Line Power to the power supply.

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3.8 TURN
-
ON CHECKOUT PROCEDURE
3.8.1 General
The following procedure ensures that the power supply is operati
onal and may be used as a basic i
n-
coming inspection check. Refer to Fig. 4
-
1 and Fig. 4
-
2 for the location of the controls indicated in the
proc
e
dure.
3.8.2 Prior to Operation
1.
Ensure that the power supply is configured to the default se
t
ting:
-
On/Off switc
h at off pos
i
tion.
-
Dip switch: All positions at Down (“Off”) position.
-
Sense connector: Configured to Local Sense as shown in Fig.3
-
4:
3
-
4: sense connector default connection
-
For units equipped with IEEE option, ensure that the IEEE_En switch is
in Up (d
e
fault) position
(Refer to Fig. 4
-
2, Item 9 for loc
a
tion), if checkout is to be done in IEEE mode.
2.
Connect the unit to an AC source as described in Section 3.7.
3.
Connect a DVM with appropriate cables for the rated voltage to the output terminals.
4.
Tu
rn the front panel ON/OFF switch to ON.
3.8.3 Constant Voltage Check
1.
Turn on the output by pressing OUT pushbutton so the OUT LED illuminates.
2.
Observe the power supply VOLT display and rotate the Voltage encoder. Ensure that the output
voltage varies while
the VOLT encoder is rotated. The minimum control range is from zero to the
max
i
mum rated output for the power supply model.
Compare the DVM reading with the front panel VOLT display to verify the accuracy of the VOLT
display. Ensure that the front panel V
OLT LED is on.
3.
Turn off the front panel AC power switch.
3.8.4 Constant Current Check
1.
Ensure that the front panel switch is at Off position and the DVM connected to the ou
t
put terminals
shows zero voltage.
2.
Connect a DC shunt across the output terminals. En
sure that the shunt and the wires current ra
t-
ings are higher than the power supply rating. Connect a DVM to the shunt.
3.
Turn the front panel switch to On position,
4.
Turn on the output by pressing OUT pushbutton so the OUT LED illuminates.
5.
Observe the power s
upply CURRENT display and rotate the CURRENT encoder. Ensure that the
output current varies while the CURRENT encoder is rotated. The minimum control range is from
zero to the maximum rated ou
t
put for the power supply model.
Compare the DVM reading with th
e front panel CURRENT display to verify the accuracy of the
CURRENT display. Ensure that the front panel CURRENT LED is on.
6.
Turn off the front panel ON/OFF switch.