TE Connectivity PDT-48-00 User manual

Instruction Sheet
1 of 7
© 2021 TE Connectivity Ltd. family of companies.
All Rights Reserved.
TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product, and/or company names may be trademarks of their respective owners.
PRODUCT INFORMATION 1-800-522-6752
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.te.com.
408-35208
22 JUN 2021 Rev B
Figure 1: DEUTSCH Field Maintenance Crimp Tool PDT-48-00
1. INTRODUCTION
The PDT-48-00 is a Pneumatic DEUTSCH Tool version of the HDT-48-00 (Hand DEUTSCH Tool).
The PDT-48-00 is for production crimps.
The HDT-48-00 is for field repairs only.
NOTE
Dimensions in this instruction sheet are in millimeters with [inches in brackets]. Figures are for reference only and are not
drawn to scale.
Read these instructions thoroughly before crimping connectors.
DEUTSCH Field Maintenance
Crimp Tool PDT-48-00

408-35208
Rev B
2 of 7
2. INSTALLATION
1. Use hardware to secure the base of the bench mount. This reduces the risk of damage from the tool
falling onto the operator or the floor.
2. Adjust the bench mount for efficiency and ergonomics.
a. Loosen by rotating the knob lever.
b. Move the tool to the desired position.
c. Lock the ball mount by rotating the knob lever.
Figure 2: Ergonomics adjustment bench mount with locking arm to select tool angle

408-35208
Rev B
3 of 7
3. CRIMPING WITH TOOL PDT-48-00
3.1. Wire selection
Use Envelope Drawing PDT-48-00 for all wire/contact combinations. Table 1 simplifies popular sizes.
NOTE
The dial position is normally the same as the wire size (see Envelope Drawing for exceptions).
Table 1: Wire sizes
Contact size
Contact part
number
Wire range
AWG [mm2]
Strip length
in. [mm]
20 pin
20 socket
0460-202-20**
0462-201-20**
20 [0.50]
.156-.218 [3.96-5.54]
16 pin
16 socket
0460-202-16**
0462-201-16**
16, 18, 20 [1.5, 1.0, 0.75, 0.50]
.250-.312 [6.35-7.92]
0460-202-16**
0462-201-16**
14 [2.50, 2.00]
12 pin
12 socket
0460-202-12**
0462-201-12**
12, 14 [3.0, 2.5, 2.0]
.222-.284 [5.64-7.21]
**: The contact part number ends with a two- or three-digit plating code. This code indicates the metal with
which the contact is plated (Table 2).
Table 2: Plating codes
Plating code
Metal
31
Gold
141
Nickel
3.2. Wire preparation
1. Strip the wire to the appropriate length (Table 1).
2. Check for missing, nicked, or damaged strands.
3. Verify sufficient wire length by checking that all wire strands are inside the crimp barrel and visible at
the inspection hole (Figure 3).
Figure 3: Verifying wire length
1
.025 to .100” [0.63 to 2.54 mm] gap between crimp barrel and insulation
2
Crimp is centered between end of wire barrel and inspection hole
3
Strands are visible through inspection hole

408-35208
Rev B
4 of 7
3.3. Adjusting the tool
1. Cycle the tool to open the indenters.
2. Remove the locking clip (Figure 4).
3. Raise and rotate the dial (Figure 4) to select a wire size.
Minimum 22 AWG [0.35 mm²]
Maximum 12 AWG [3.00 mm²]
NOTE
The tool must be open prior to selecting a wire size.
4. Reinstall the locking clip.
Figure 4: Dial and locking clip
1
Locking clip
2
Wire size selection dial

408-35208
Rev B
5 of 7
5. Loosen the locking ring (Figure 5).
6. Adjust the contact depth locator (Figure 5) to produce crimps as shown in Figure 3 by performing test
crimps using the procedure described in section 1.4.
7. Tighten the locking ring.
Figure 5: Locator and locking ring
1
Locking ring
2
Contact depth locator
3.4. Crimping procedure
1. Open the tool by squeezing the tool handles until the ratchet releases (allowing the tool handles to fully
open).
2. Place the contact into the tool.
3. Insert the stripped wire into the contact.
4. While holding the wire in place, depress and hold the trigger until the contact or ferrule is fully deformed
and the tool indenters stop moving.
5. Release the trigger to allow the indenters to return to the resting position.
6. Remove the crimped contact from the tool.

408-35208
Rev B
6 of 7
4. MAINTENANCE AND INSPECTION
4.1. Maintenance
Clean tool and remove debris regularly.
Check for missing or loose hardware.
Do not immerse tool in cleaners. Vacuum or wipe clean.
Do not spray oil into tool to lubricate. Use in-line lubricator.
Do not open tool or make repairs. Doing so voids your warranty.
Use gage G454 (Figure 6) in dial position 16/1.0 to check wear. Under normal conditions, this check should be
performed monthly. Check more often with high-volume use.
Figure 6: Gage G454
NOTE
Never close the tool on gage G454. This damages the indenters and voids the warranty. Close the tool first, then insert gage
G454.
NOTE
Do not use gage G454 with the HDP-400 Power Crimper.
Figure 7: GO and NO-GO gaging
1
Fully inserted G454
2
Green end (GO)
3
Gage should not insert any further
4
Red end (NO-GO)

408-35208
Rev B
7 of 7
4.2. Air supply
The air supply is 80 to 120 PSI (5.5 to 8.3 BAR) and needs filter, dryer, and regulator. Lubricator is
recommended. Check hoses and fittings for integrity and fix leaks as required.
The inlet port has a ¼” NPT fitting. Apply thread sealing tape or compound to avoid leakage or damage. Adjust
1/16” hex set screw OUT for a hand valve or IN for a foot switch.
Figure 8: Air fittings
5. REPLACEMENT AND REPAIR
If parts are damaged or worn excessively, they must be replaced. Order replacement parts through your TE
representative. You can also order parts by any of the following methods:
Go to TE.com and click the Shop TE link at the top of the page.
Call 800-522-6752.
Write to:
CUSTOMER SERVICE (038-035)
TE CONNECTIVITY CORPORATION
PO BOX 3608
HARRISBURG PA 17105-3608
For customer repair services, call 800-522-6752.
6. REVISION SUMMARY
Revisions to this instruction sheet include:
Replaced Figure 1 with a more accurate drawing.