TE Connectivity 1424035-1 User manual

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All Rights Reserved
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Instruction Sheet
TOOLING ASSISTANCE CENTER 1-800-722-1111
PRODUCT INFORMATION 1-800-522-6752
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.te.com
408-8340
180° Cable Clamp
Assembly 1424035-1 24 MAY 12 Rev B
Figure 1
1. INTRODUCTION
The 180° Cable Clamp Assembly 1424035-1 is
designed to be used in CHAMPOMATOR* 2.5 Bench
Terminating Machine762734-[ ]. The machine must be
equipped with a clamp solenoid valve (shown in
Figure 4) and a controller having software at
Rev. 3.03.05 or later. To use the machine without
these requirements, use 180° Cable Clamp Assembly
768830-1 and follow the instructions packaged with
that cable clamp.
The cable clamp permits the machine to apply
discrete-wire jacketed cable to AMPLIMITE* .050
Series connectors, AMPLIMITE HDE connectors,
CHAMP* connectors, and AMPMODU* MT
connectors.
All dimensions on this sheet arein millimeters [with
inch equivalents in brackets]. Figures and
illustrations are for identification only and are not
drawn to scale.
Make sure to retain all material in the bench
terminating machine documentation package for
reference.Fordetailedinformationontheoperation
of the machine, refer to Customer Manual
409-5839 which is supplied with the machine.
Reasons for reissue of this instruction sheet are
provided in Section 8, REVISION SUMMARY.
2. DESCRIPTION (Figure 1)
The cable clamp is capable of being adjusted to give a
1805 cable breakout, and it can also be offset for the
angle-exit option when applying AMPLIMITE .050
Series connectors with the machine.
During operation, the operator places the cable into
the cable clamp, and places the wires in the wire
holder, which holds the cable wires in place during the
termination process, helping to keep the loose wires
out of the operator's way.
As the wires are terminated, the clamp follows the cam
track and moves to provide the desired breakout
length. The clamp eventually bottoms in the cam track,
determining the position of the cable with respect to
the connector.
After all terminations have been completed, the
machine moves to the forward home position. At this
time, the operator unclamps the cable, then presses
the machine's “INDEX” and “LOAD” buttons. The
machine carriage and cable clamp then move to their
respective home positions, permitting the operator to
remove the completed cable assembly from the
machine.
Make sure that the cable assembly does not get
caught on the cable clamp, or damage to the cable
assemblycould result.This isparticularly important
when processing the second-end connector on a
short cable assembly.
Cam Track
Cam
Air-Activated
Cylinder
Fitting
Jaw
Cable Clamp
Bracket
Indicator
Wire Holder
Clamp
Bracket
NOTE
i
NOTE
i
!
CAUTION
ORIGINAL INSTRUCTIONS

408-8340
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Rev B
3. INSTALLATION
It is necessary to open or remove machine covers
to perform the following procedure. Be sure to
replace ALL covers BEFORE operating the
machine.
The cable clamp's pivot bracket attaches to the
machine carriage, and the cam track assembly
mounts to the machine's base block assembly. To
mount the clamp:
1. Turn off the machine's air supply by disengaging
the air supply at the back of the machine.
2. Turn off the machine's electrical functions by
switching the rocker switch on the back of the
machine's control module.
DO NOT make adjustments to the machine or the
cableclampwhilethemachineisoperational.Make
sure to disable the machine to prevent it from
moving while adjustments are being made.
3. Attach the pivot bracket to the back of the
machine carriage with the No. 10-32 screws
provided. Refer to Figure 2. Using a 5/32-in. hex
wrench, tighten the screws.
Figure 2
4. Slide the bottom of the cam track assembly onto
the rack portion of the base block assembly. Make
sure that the cam track assembly mounting screw is
raised to allow the cam track to slide.
5. Adjust the position of the cam track assembly to
Dimension A shown in Figure 3 to ensure that the
cable is located for either straight exit or angle exit.
6. Using a 5/32-in. hex wrench, tighten the mounting
screw to secure the cam track.
Figure 3
7. On the machine, plug the air hose from the clamp
solenoid valve (see Figure 4) onto the fitting of the
cable clamp (refer to Figure 1).
8. Turn on the air to the machine, and inspect the
cable clamp for air leaks.
4. TOOLING ADJUSTMENTS
To avoid personal injury, DISCONNECT air and
electric power before making adjustments to the
machine or cable clamp. DO NOT make
adjustments while the machine is operational.
4.1. Cable Clamp Position
The position of the cable clamp can be adjusted to
vary the cable exit position relative to the connector.
To adjust this position, refer to Figure 3, and proceed
as follows:
DANGER
STOP
DANGER
STOP
Pivot
Bracket Screws and
Washers
Carriage
CONNECTOR DIMENSION “A”
TYPE SIZE STRAIGHT
EXIT ANGLE EXIT
AMPLIMITE .050
20 2.54 [.100] 1.27 [.050]
40 5.58 [.220] 13.97 [.550]
50 8.38 [.330] 15.24 [.600]
68 13.20 [.520] 26.67 [1.050]
80 17.01 [.670] 34.29 [1.350]
100 23.62 [.930] 46.99 [1.850]
120 33.52 [1.320] 55.88 [2.200]
AMPLIMITE HDE All 18.54 [.730] ---
CHAMP All
Mounting
Screw
Dimension“A”
(See Table)
Base Block
Assembly (Ref)
DANGER
STOP

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Rev B
Figure 4
1. Return the machine to the LOAD position.
2. Using a 5/32-in. hex wrench, loosen the cam
track mounting screw.
3. Adjust the cam track to Dimension A shown in
Figure 3 or as desired.
4. Tighten the cam track mounting screw.
4.2. Jaw
The jaw can be adjusted two steps to the right by
removing the four mounting screws and flipping the
clamp bracket over or upside down.
4.3. Cable Breakout Indicator
1. Loosen the cable breakout indicator locking
screw.
2. Lower the cable breakout indicator to shorten the
cable breakout dress. Raise the cable breakout
indicator to increase the cable breakout length.
3. Secure the cable breakout indicator locking
screw.
DO NOT OVERTIGHTEN. The locking screw is
threaded into aluminum. Overtightening will strip
the threads in the jaw.
5. MAINTENANCE
Lubricate the cam track with a good, quality, light
machine oil to ensure optimum service. Wipe off any
excess oil.
6. REPLACEMENT PARTS
Figure 5 lists the items that are recommended as
customer-replaceable parts. These items should be
inspected regularly. Customer-replaceable parts
should be stocked to prevent machine downtime in the
event that they require replacement.
Order replacement parts through your TE Connectivity
Representative, or call 1-800-526-5142, or send a
facsimile of your purchase order to 1-717-986-7605, or
write to:
CUSTOMER SERVICE (038-035)
TYCO ELECTRONICS CORPORATION
PO BOX 3608
HARRISBURG PA 17105-3608
Figure 5
7. OTHER CABLE CLAMPS
Cable clamps not supplied with the specific
CHAMPOMATOR 2.5 bench terminating machine are
required to terminate other product lines on the
machine. For information on these cable clamps,
contact your representative.
8. REVISION SUMMARY
•New logo
Air Hose Clamp Solenoid Valve
!
CAUTION
PART NUMBER DESCRIPTION QTY PER ASSY
230932-1 Bearing, Drawn Cup 1
763596-1 Wire Holder 1
980311-3 Air-Activated Cylinder 1
5-22284-6 Compression Spring 3
761204-1 Wire Clamp 1
994916-1 Clamp Solenoid Valve 1