TE Connectivity RBK-X1C Reference guide

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Customer Manual
(Original Instruction)
RBK-X1C Heat Shrink Machine
PN 2376800-1
Operating manual no. 409-35021
Language: English
Rev: A

RBK-X1C
PN 2376800-1
Page 1 Rev. A Dec. 2020
RAYCHEM are trademarks of TE Connectivity.
All of the information in this manual, including illustrations, is believed to be reliable. Users,
however, should independently evaluate the suitability of each product for their application.
TE Connectivity/Raychem make no warranties as to the accuracy or completeness of the
information and disclaim any liability regarding its use.
TE Connectivity/Raychem’s only obligations are those in the Standard Terms and Conditions of Sale
for this product. In no case will TE Connectivity/Raychem be liable for any incidental, indirect, or
consequential damages arising from the sale, resale, use, or misuse of the product.
TE
Connectivity/Raychem specifications are subject to change without notice. In addition, TE
Connectivity reserves the right to make changes in materials or processing, without notification to
Buyer, which do not affect compliance with any applicable specification.
No part of this manual may be reproduced or transmitted in any form or by any means, electronic or
mechanical, including photocopying, or recorded by any information storage or retrieval system,
without written permission from TE.
The original operating manual has been written in English.

RBK-X1C
PN 2376800-1
Page 2 Rev. A Dec. 2020
Disposal: RBK-X1C
This product must not be disposed of as municipal waste.
Amendment Record
Rev.
Content
Amended By
Date
Change
Request No.
Rev. A
Initial Release
John Knoll
Dec. 2020

RBK-X1C
PN 2376800-1
Page 3 Rev. A Dec. 2020
Table of Contents
1. Introduction............................................................................................................... ….5
1.1 General Information
.................................................................................................................................5
1.2 Front
Panel ................................................................................................................................................6
1.3 Front
Panel-Touch Screen.......................................................................................................................7
1.4 Rear
Panel .................................................................................................................................................8
2. Safety ...........................................................................................................................10
2.1 General
Warnings ................................................................................................................................... 10
2.2 Electrical
Safety ...................................................................................................................................... 11
2.3 Personal
Safety....................................................................................................................................... 12
2.3.1 Eyes
................................................................................................................................................ 12
2.3.2 Clothing
................................................................................................................................................ 12
2.3.3 Fire
Hazard ............................................................................................................................................. . 12
2.3.4 Hot Surfaces
........................................................................................................................................... . 12
2.3.5 Damage…
................................................................................................................................................ . 12
2.3.6 Servicing..
................................................................................................................................................ . 12
2.4 Warnings and Labels
............................................................................................................................ . 13
3. Software
……………………...........................................................................................14
3.1 Heat Parameter
.......................................................................................................................................15
3.2 Sequence Production
............................................................................................................................16
3.3 Sequence Setting…...
............................................................................................................................17
3.4 Production Setting
.................................................................................................................................18
3.5 Maintenance…………
.............................................................................................................................19
3.6 Auto Calibration…….
.............................................................................................................................20
3.7 Manual Calibration….
............................................................................................................................21
3.8 Remote Operation Mode.
......................................................................................................................22
3.8.1 Remote Operation Procedure
................................................................................................................. 22
3.8.2 RS 232 Data Format…………
................................................................................................................. 23
3.9 System Parameter…….... ................................................................................................................. ..... 24
3.10 Error Log………………….
...................................................................................................................... 25
3.11 Circle Test.……………….
...................................................................................................................... . 26
3.12 I/O & Manual.…………….
....................................................................................................................... 26
3.13 Centering Manual……….
....................................................................................................................... 27
3.14 Barcode Scanning
................................................................................................................................. 28
3.15 Data Collection
...................................................................................................................................... 29
4. Installation and Operation
........................................................................................................... 30
4.1 Installation……………….
...................................................................................................................... .. 30

RBK-X1C
PN 2376800-1
Page 4 Rev. A Dec. 2020
4.1.1 Unpacking...………………. ....................................................................................................................... 30
4.1.2 Safety…......……………….
....................................................................................................................... 30
4.1.3 Location…...……………….
....................................................................................................................... 30
4.1.4 Electrical Connection...….
........................................................................................................................ 30
4.1.5 Pneumatic Connections...
........................................................................................................................ 30
4.2 Operation Mode………….
............................................................................................................. ......... 31
4.2.1 Stand-by Mode……….…........................................................................................................................31
4.2.2 Single Process Mode …………………………………………………………………………………………. 31
4.2.3 Sequence Production Mode
.................................................................................................................... 31
4.2.4 Remote Operation Mode.
........................................................................................................................ .31
4.2.5 Auto Centering Mode…...
........................................................................................................................ .31
4.2.6 Switch ON/OFF to processor
.................................................................................................................. 32
4.2.7 Single Process Operation
....................................................................................................................... 33
4.2.8 Auto Centering Operation
....................................................................................................................... 34
4.2.9 Emergency Stop……...….
....................................................................................................................... 35
4.2.10 Heater Carriage Jammed.
....................................................................................................................... 36
4.2.11 Emergency Heater Chamber Release
.................................................................................................... 37
4.2.12 Routine maintenance...….
....................................................................................................................... 38
4.3 Troubleshooting..……….
...................................................................................................................... 39
4.3.1 Preliminary Checks ....….
....................................................................................................................... 39
4.3.2 Troubleshooting Table.….
....................................................................................................................... 39
4.4 Recommended Spare Parts
................................................................................................................. 42
4.5 Repair…………………………
................................................................................................................. 46
4.5.1 Circuit Protection Device....…
................................................................................................................. 46
4.5.2 Gaining Access…………....…
................................................................................................................. 47
4.5.3 Heater Element Replacement.
................................................................................................................ 50
4.6 Optional Accessories………
................................................................................................................. 51
4.6.1 Calibration tools……….......…
................................................................................................................. 51
4.6.2 Power Cord & Transformer.…
................................................................................................................. 51
4.6.3 Fixture, 3 in 1 ….................…
................................................................................................................. 52
4.6.4 Fixture, Air Cooled Stub Splice
................................................................................................................ 52
4.6.5 Other accessories
……………………….................................................................................................... 52
4.6.6 MES Customized..…….......…
................................................................................................................. 52
5. Specification……
....................................................................................................... 53
6. Schematic Diagram…
. ............................................................................................... 54
7. Pneumatic Diagram…
. .............................................................................................. 63
8. Address "After"
Sales. .............................................................................................. 64

RBK-X1C
PN 2376800-1
Page 5 Rev. A Dec. 2020
1. I
n t r oduc t i on
1.1 General Information
Fig. 1-1: General View
The RBK-X1C is a semi-automatic unit using an infrared process to heat shrink TE Connectivity ILS-125,
ILS-85 and QSZH products onto ultrasonically welded or crimped splices.
The equipment is designed to operate in conjunction with ultrasonic welders, positioned adjacent to the
welding head.
The heat chamber takes ILS and QSZH products from size 1 to 3A and has electrically heated quartz glass
elements that provide the heat source, up to 600ºC. Operation of the chamber is prevented until its
temperature is within 10ºC (editable) of the set operating temperature.
Activated by two start buttons, the heating chamber moves forward, enclosing the joint area. It remains in
place for the set time period, and then returns to the rear rest position, automatically ejecting the wire
assembly with the RBK-ILS splice sealing product installed.
In the event of a power failure, the heating chamber is retracted to the rear rest position.
The RS232 interface allows Time, Temperature,and Product size to be transferred from a remote
machine (e.g. ultrasonic welding equipment) or control computer.
Ten pre-set memory buttons can be programmed for local storage of Time, Temperature, and
Product size. These can be selected individually, or selected in a set sequence by the operator.
500ºC is the maximum recommended set temperature.
Setting the temperature close to or above the upper limit of 600ºC can
reduce heater life.

RBK-X1C
PN 2376800-1
Page 6 Rev. A Dec. 2020
Controls and Major Components
1.2 Front Panel
Fig. 1-2: Front Panel
1. Emergency Stop. (Cuts power to machine, see section 4.2.9 Emergency Stop)
2. I/O Switch. (Switch to heater. Off--standby, Flash—warming up, Lit—temperature has reached set value.)
3. Detection Plate. (See section 4.2.8 Auto Centering operation)
4. Cycle Start Push buttons. (Press both buttons simultaneously 0.5S to start cycle process. During cycle, press any
button would interrupt the cycle, heater chamber would back to home position immediately.)
5. Centering Plate. (See section 4.2.8 Auto Centering operation.)
6. Centering Mark. (Designed to assist centering tube visually)
7. Heater Chamber. (Heat shrinks product over splice)
8. Touch screen. (Displays machine working information. Can edit machine parameters after logging on. See section
1.3.)
9. Grippers. (Holds cable splice in heating chamber)
10. Process button. (10 editable pre-set Single Process Selection Button. Can store 3 parameters: product size, process
time, and process temperature.)
11. Calibration Socket. (Connects machine to the UHI temperature probe in order to access auto-calibration process.)
12. Dual Release. (Allows removal of splice by hand)
13. CD cable. (Outer connection between CENTERING DEVICE and RBK-X1 base machine.)
14. Distance knob. (Pull right knob and rotate to adjust the distance between 2X detection plate. Range: 5~20mm)
15. Offset knob. (Pull left knob and rotate to adjust the 2X detection plates to left or right. Range: +/-10mm)
1Emergency Stop
4Cycle start
push buttons
8Gripper
10 Calibration Socket
9Process Button
2I/O Switch
11 Dual release
7Touch Screen
6Heater Chamber
6Centering Mark
3Detection Plate
12 CD cable
13 Distance Knob
14 Offset Knob
5Centering Plate

RBK-X1C
PN 2376800-1
Page 7 Rev. A Dec. 2020
1.3 Front Panel-Touch Screen
Fig. 1-3: Touch Screen (main interface)
This picture above shows the main interface. For other interfaces, see section 3 software.
1. Heater Indicator
(Illuminated amber when the heater starts to warm up.
Illuminated green when the heater reaches the set value. Ready for production.)
2. Calibrate Indicator
(Illuminated when calibration is required. Meanwhile, it displays a reminder for calibration in the main interface.)
3. Current process
(Displays the current selected process button number. 10X pre-set process buttons are available.)
4. Current PN
(Displays the product size or PN stored in the current selected process button.)
5. Target Setting
(Displays Temperature/time stored in the current selected process button. See section 3.1 heat parameter.)
6. Current Parameter
(Displays the real Temperature and real time of cycle.)
7. Target Quantity
(Displays a reminder when production reaches target quantity. See section 3.4 production setting.)
8. Production Counter (See section 3.4 production setting.)
9. Log on button
(TE logo. Log on to read more info or modify a machine parameter. See section 3, page 14.)
10. Language shift button
11. Sequence Indicator
(Illuminated when accessing Sequence Production mode.)
12. Cycle Indicator
(Illuminated when running cycle.)
13. Auto Centering Indicator
(Displayed only when we activate the “Centering”function in the Maintenance page.
Illuminated green showing Auto Centering is ready for production.
Illuminated amber when Centering action is in processing.
Illuminated red when an error occurs.)

RBK-X1C
PN 2376800-1
Page 8 Rev. A Dec. 2020
1.4 Rear Panel
Fig. 1-4: Rear Panel
1. USB port. (USB connection hole. Communicate with HMI, like barcode scanning and data collection)
2. Ethernet Port. (Access to upgrade program to PLC and touch screen)
3. Air Cooling Socket. (Connects to air cooling kit 1-529533-7, refer to section 4.6.4)
4. RS 232 Connector. (Connects to welding machine, like Schunk welding machine.)
5. CD port. (Connects to centering device via CD cable. Refer to section 1.2 item 12, CD cable.)
6. Cooling Fan. (Operates when heater temperature above 190º C.)
7. Air supply kit. (F.R.L)
8. Air inlet. (4~6 bar.)
9. Heater Fuse. (230V AC, 3A anti-surge)
10. Fan Fuse. (230V, 1A anti-surge)
11. Main Power Switch. (Used to turn ON/OFF power to RBK-X1C.)
12. Power Input Socket. (230V)
13. Main Power Fuse. (2 x 230V, 3.15A anti-surge)
Do not use the Main Power Switch, or the Emergency Stop button on the front panel
(see Figure 1-2), to turn off the machine, as this will cause a significant reduction to
the life of the heater element. Turn off the heater using the I/O Switch on the front
panel. Cooling continues until the temperature falls below 190º C. At that point, the
fan turns off and the machine enters the standby mode. The power can now be
switched off using the Main Power Switch.
8Air inlet
10 Fan fuse
11 Main power switch
12 Power input socket
13 Main power fuse
2Ethernet port
1USB hole
4RS232 connector
6Cooling fan
7Air supply kit
9Heater fuse
5CD port
3Air cooling socket

RBK-X1C
PN 2376800-1
Page 9 Rev. A Dec. 2020
EMC Protection for connecting external devices to the RBK-X1C Processor.
Connecting any external device to the following outputs below a ferrite core must be clamped to every
connection used. The ferrite clamp must contain one loop.
Connection for the following four items requires a ferrite clamp with one loop.
3. Air Cooling socket
4. RS232 connector
5. CD port
12. Power input socket
1 x ferrite core to every connection on the interfaces "one loop" as shown...

RBK-X1C
PN 2376800-1
Page 10 Rev. A Dec. 2020
2. Sa
f e t y
In common with all electrical equipment, the RBK-X1C must be used in accordance with established safe
working practices.
Prior to using the equipment, carefully read the Installation and Operating instructions (Section 3), together with
the following safety warnings.
2.1 General Warnings
Incorrect use of this equipment can cause injury.
This equipment must be operated and maintained only by fully trained and
qualified personnel. To avoid injury, operate only as instructed in this manual.
Do not leave the equipment unattended during the process cycle.
Jamming of the operating mechanism can prevent the auto retraction of the
heater chamber. In this event, the RBK Processor heaters switch off
automatically. Follow “Heater Carriage Jammed 4.2.10 and the Emergency
Heater Chamber Release” on 4.2.11
Failure to follow the manufacturer’s instructions can affect the equipment
warranty.
Do not use the equipment for cooking food or heating products other than
those recommended by TE Connectivity. Especially avoid products that can
release hazardous gas when heated.
The Processor can reach up to 600º C. Do not operate the equipment near
flammable or combustible materials.
Ensure adequate ventilation around the cooling fan intake and output grills (a
minimum of 75mm clear space) when the equipment is in use.
Do not disassemble the equipment without guidance or permission from TE.

RBK-X1C
PN 2376800-1
Page 11 Rev. A Dec. 2020
2.2 Electrical Safety
The equipment is connected to an AC mains electricity supply. Before
undertaking any maintenance or repair, always turn off the equipment and
ensure it is isolated from the AC supply.
Allow the equipment to cool.
DO NOT CARRY OUT AN INSULATION RESISTANCE CHECK USING A
PORTABLE APPLIANCE TEST UNIT. THIS WILL RESULT IN DAMAGE TO
THE EQUIPMENT.
High voltage TESTING: Do NOT do the Test without the authorization of TE
(protection circuits fitted to this equipment may be damaged...)
INSULATION RESISTANCE TESTING: Do NOT exceed 250V DC (protection
circuits fitted to this equipment may be damaged).
Power connections for the Processor must conform to local standards and
regulations.
Potentially hazardous voltages are exposed if the equipment’s panels are
removed while it is powered-up. Do not use the equipment unless all external
panels are securely in place.
The equipment input supply has double-pole fusing (Line and Neutral) and must
be connected to an earthed power supply.
Use only specified fuse types and ratings.
Terminal customer should install overcurrent protective device. (3A)
Terminal customer should apply the power with overvoltage and undervoltage
protection.

RBK-X1C
PN 2376800-1
Page 12 Rev. A Dec. 2020
2.3 Personal Safety
2.3.1 Eyes
Eye protection must be worn at all times when the tool is in use.
2.3.2 Clothing
Ensure that hair or loose clothing does not come into contact with the
Processor.
2.3.3 Fire Hazard
Parts of the tool are hot during use. Avoid heating materials other than the
pieces being worked on.
2.3.4 Hot Surfaces
Use protective clothing and gloves when operating this tool
Do not touch the Processors heating chamber. During use, it becomes
extremely hot.
Be especially careful when handling finished wiring assemblies immediately
after ejection from the heating chamber.
Be especially careful when handling the calibration UHI probe immediately after
ejection from the heating chamber.
2.3.5 Damage
Keep your hands away from the safety guard. It can crush or cut.
2.3.6 Servicing
When carrying out repairs, always follow the instructions contained in this manual or contact TE Connectivity
for further advice. Keep a record of the maintenance and servicing of the equipment.
Do not use substitute components. Use only TE Connectivity approved parts. If the mains (utility) power
supply cord is damaged, it must be replaced only by a special cord or assembly available from the supplier
or its agent.

RBK-X1C
PN 2376800-1
Page 13 Rev. A Dec. 2020
2.4 Warnings and Labels
The RBK-X1C carries a label (shown below) that displays the product part number (PCN), product description,
and electrical rating information.
The following icons are used in this manual:
Information to prevent personal injury from electrical hazard.
Information to prevent damage to the equipment.

RBK-X1C
PN 2376800-1
Page 14 Rev. A Dec. 2020
3. Software
The software serves as the processor's central control unit. With this you can set the procedures
for product processing. The software is operated via a touch screen.
When the heater is powered on, the main interface is displayed as
shown in this picture..
Press the TE logo to log on.
3 level authority to log on:
• “OPR” ---- user ID: “A”, password: “0000”
• “EGR” ---- user ID: “B”, password: “12345”
• “MFG”---- user ID: “C”, (TE kept)
(password can be edit by higher authority.)
Input ID and password in this window.
For example, if you are trying to log on as Engineer, input “B” in user ID
column, and input “12345” in Password column.
Then click on “OK” button.
The main interface already have 2 changes:
1. ID icon is showing you access as engineer.
2. On the bottom right appear a column. Click on it, would appear a
drop-down list.
In this drop-down list, you can choose the setting item, like show on
below table.
Access right for setting item
No log on
OPR
EGR
MFG
Main Interface (Single production)
Sequence production
-
Production setting
-
Auto Calibration
Heat parameter
-
-
Sequence setting
-
-
Maintenance
-
-
Manual Calibration
-
-
Remote
-
Error Log
-
-
System Parameter
-
-
-
Circle Test
-
-
-
I/O & Manual
-
-
-
Centering Manual
-
-
-
Bar code scanning
-
-
B
12345

RBK-X1C
PN 2376800-1
Page 15 Rev. A Dec. 2020
3.1 Heat parameter
In this interface, operator can pre-set/edit heat parameter (product size/heat temperature/heat time) stored in
the 10X quick button.
To edit the parameter stored in button (for example):
1. Switch to , allow the operator to edit the parameter.
2. Press on the quick button , then you would find the original parameter stored in will show on
and
3. Click on the value on , to input the new value.
4. Press on the quick button for 5 second, to upload new parameter to quick button . You would find the
“Current” parameter would change to “Set Value”. New parameter was successfully modified.
5. Switch to , to exit editing.
6. Click on , to back to main interface.
Note: is showing parameter, which the processor is currently carry out.

RBK-X1C
PN 2376800-1
Page 16 Rev. A Dec. 2020
3.2 Sequence production
In this interface, processor entry the Sequence production mode.
1. Click on this icon to select the Sequence number. 1#, for example.
2. It would show the selected button, which originally stored in sequence 1#
(3
 2  1  3  5). The green light will indicate the current process will run. From the beginning, the green
light will indicate the first process “3”.
3. Press and hold on both start button to start the sequence. start to count down to 0.
4. After finishing the current process 3, the green light will jump to the next process 2.
5. When we completed the last process 5, the green light will jump to the first process 3. We already
completed the first cycle, the counter will show number “1”. Processor is ready to continue the
next cycle for sequence 1#.
6. If necessary, press on icon to interrupt sequence. Then no matter how many times you press on
both start button, it will stay on current process. Currently you also can press the left or right arrow
to shift the current process. Unless you turn it back to icon , it will continue the
sequence.
Note: is showing the real temperature and time.
This icon is designed to reset sequence production counter.

RBK-X1C
PN 2376800-1
Page 17 Rev. A Dec. 2020
3.3 Sequence Setting
In this interface, operator can pre-set/edit Sequence stored in the 15X Sequence.
To edit the parameter stored in Sequence:
1. Switch to , allow the operator to edit the parameter.
2. Click on this icon to select the Sequence to be edited. 1#, for example.
3. Click on the
4. Press on the quick buttons according to the sequence you would like to set. (3  2  1  3  5, for example)
5. You would find the quick button you selected will show on
Currently, touch screen can store 15X sequence. Each sequence contains 10X process.
6. Turn it back to icon , parameter will store in the sequence 1#
7. Switch to , exist editing.
8. Click on , to back to main interface.
Note: The parameter (Temperature & Time) stored in 10X quick button can review from below area.
It would help for editing Sequence.
Parameter editing for quick button, refer to section 3.1 Heat Parameter

RBK-X1C
PN 2376800-1
Page 18 Rev. A Dec. 2020
3.4 Production Setting
1. Production quantity counter. The number here will +1 automatically after each cycle is
completed. (The counter won’t count the cycle which was interrupted.)
2. Operator can preset the production target (quantity) here.
a. If you input the value, when processor complete the setting production quantity, on the main interface
will pop up a tip “complete”, to remind the operator production is completed. (see below capture).
b. Currently the processor cannot operate unless you reset by click on icon .
c. After reset counter, operator can new start production base on the quantity preset on
, unless you turn it OFF by input value “0”.
d. If you set the value as “0”, the production won’t stop by production target.

RBK-X1C
PN 2376800-1
Page 19 Rev. A Dec. 2020
3.5 Maintenance
1. Standby Time, the processor will automatically entry standby mode if no action.
Default value: 60 mins, turn OFF this function by input value “0”.
2. Processor Calibration Counter, by cycle (pc) or by Hour.
Default value: 75000 pcs / 350 Hours. No matter which value met, calibration is required.
3. Offset value. It can be changed automatically after AUTO CALIBRATION. Or input
value and click on OK button to change offset manually.
4. Centering Device switch. When it was showing ON, Centering Device is activated.
5. Turn on this icon while Centering Device activated, cycle can be run automatically without
press on both start button. DON’T use this function for production, since a cycle start without hands on
start button, operator could have chance to put hands into machine, that may cause crushing.
6. Processor cycle counter, which is designed to indicate the processor operation cycle after
leave factory. Can be reset by engineer.
7. Heating element timer, which is designed to indicate the hours the heating element
operate. It is required to reset when replaced the heating element.
8. Key lock.
OFF, operator can operate on the 10X quick button.
ON, processor won’t response when operator press on the 10X quick button.
9. Change password. Higher level authority can change lower level authority log on password.
When click on icon , it will pop up the window left.
You can change the password in this window.
(This window shown, is log on as MFG.)