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  9. Team Losi XXT CR User manual

Team Losi XXT CR User manual

'
OWNERS
MANUAl
• Canf'uUyread throughall instructionstofamiliarizeyourselfwith
the
parts,construction,tuning
tips,and techniquesoutlinedin thismanual. Being
able
to
gmsp
theoveraUdesign
of
your
Double-XT
'
CR
' racingtruck beforeconstruction wiU ensurea smoothassembl
y.
Scan
provided
by
vintagelosi.com
• Takeyourtimeand
pay
close
atte
nti
on todetail. Keepthis
manual
for
future
reference.
-.P7.
-/ TEAM LOSI, INC., CHINO,
CA
91710
PIN
IC)()o()Oio6
MADEINTHE UNITEDSTATES
OF
AMERICA
•
•
WELCOME DOUBLE-XT
•cR•
OWNER!
Thank
you
for
purchasing the new
Team
Losi Double-XT '
CR
'. This kit has been developed using the latest
technology and design techniques available. Oouble-X technology debuted
of
at the '93
IFMAR
World Championships,
and proceeded to dominate qualifying. Since then,
the
Oouble-X line of cars and trucks have been in a class
by
themselves.
The
'CR
' takes advantage of countless race winning laps, incomparable design and exclusive composite
materials that
have
all
combined to make
Team
Losi famous worldwide. Our goal is not only to make the chassis pe
rf
orm
better, but also easier to tune for your particular track.
Before beginning assembly
of
this kit, please take a moment to read through the entire instruction manual. This will
help minimize building time and get you on the track sooner.
You
should find our sequential assembly process to
be
quick
and
easy
to follow.
We
have included assembly tips throughout
the
manual as well as a separate tuning section to
help you
set-up
your 'CR' for optimum performance.
Good luck, and thank you
for
choosing
Team
Losi.
1. INTRODUCTION
•
DOUBLE-XT'CR' COMPLETED
KI
T DIMENSIONS
Front Width: 12.5"
Length:
15.5"
Wheel
base
:
11
.4
•
All
dimensions at ride height.
NOTES
&SYMBOLS
USED
•
Note:
this
is
a common note. It
is
used to call atten-
tion to
specific
details
of
a certain step in the assembly.
@ IMPORT
ANT
NOTE: Even
if
you are familiar with
Team
Losi
k~s.
be
sureand payattention to these notes. They
pointout
very
important details abouta certain step
in
the as-
sembly.
Do
notignore these notes!
RJ
This
flag
designates a performance tip. These tips
are not
necessary,
but can improve the performance
of
your
Double-XT '
CR'
truck.
KIT/MANUAL ORGANIZATION
The
Team
Losi
Oouble·XT
'CR'
is composed of different
bags
marked A through H. Each bag contains all
of
the
parts
necessary to complete a part
icular
section
of
the
Double·XT
'C
R' truck. Some
of
these bags have subassem-
bly
bags within
them.
It is essential that you open only one
bag
at a time and follow the correct sequence, otherwise
you
may
face
difficulties
in
finding the right part. It is helpful
to read through the instructions for an entire bag prior to
starting assembly.
Key
numbers (in parenthesis) have been
assigned to
each
part and remain the same throughout the
manual.
For
yourconvenience,
an
actual size hardware iden·
tification guide
Is
included with each step.
To
check a part,
hold it against
the
silhouette until the correct part is identi·
lied.
In
some cases extra hardware has been supplied to .
I
Rear Width: 12.6' Height: 5.5'
Weight will vary depending on accessories.
replaceeasilylostparts. Differentfits have
been
designed
into plastic parts (i.e. press, net, loose).
To
insure that parts
are not lost during construction, it
is
recommended that
you work over a towel or mat to prevent parts from rolling
away.
IMPORTANT SAFETY NOTES
1.
Select an area for assembly that is away from the
reach
of
small children.
The
parts in the kit are small and
can
be
swallo
wed
by
children, causing choking
and
possible
internal injury.
2. The shock fluid and greases supplied should be
kept out
of
children's reach. They were
not
intended for
human consumption!
3.
Exercise care when using any hand tools, sharp
instruments, and power tools
dur
ing construction.
4.
Carefully read
all
manufacturer's warnings andcau·
tions tor any glues
or
paints that may
be
used for assembly
purposes.
TOOLS REQUIRED
Team
Losi has supplied all allen wrenches and a spe-
cial wrench that is needed for assembly and adjustments.
The follow
in
g common tools will also be required: Small
flatblade screwdriver, needle nose pliers, regular pliers, scis·
sors
or
other body cutting/trimming tool. 3/16', 1/4', and 3/
8"
nut drivers are optional.
RADIO/ELECTRICAL
A suggested radio layout is
prov
id
ed
in
th
1s
m
an
ua
l.
Yo
ur
h1gh
pe
rt
or
mance
RIC c
en
ter should
be
cons
u
lt
ed
regarding
specifics
on
radio
/electrical equipment.
HARDWARE IDENTIFICATION
When in question.
use
thehardware
ident
ificati
on
guide
in
ea
ch
step
. Forscrews,
th
e prefix num
be
r
de
si
gn
ates
th
e screw
size
and
n
umber
of
th
reads
per
inch
(i.
e.4-40is
#4
screwwith
40
threads
per
in
ch
of
length
).
Th
efracti
on
fo
ll
owing
d
es
ign
atesthe
lengthof thethreads
lo
r capheadscrews,
an
d
th
e
ov
erallle
ngth
lor
flath
ead
screws. Bea
nn
gs
and bushi
ng
s
are
referen
ced
by the
insi
de
diameterxoutsidediameter. Shafts
and
p1ns
are
diameterx le
ng
th
. Washersare
de
scri
bed
by
in
si
de
dia
me
ter
or
the
sc
r
ew
si
ze
thatwill pass through thei
ns
i
de
diameter
. 'E' cli
ps
are sized
by
the
shaft diameterthat they areattached t
o.
MOTORS AND GEARING
YourOouble-XT'CR' truck includes
an
88
to
o
th
,
48
pitch
spur
gea
r.
The
overall internal
ge
a
rbo
x ratio
IS
2.61'1. Theexternal
pin
i
on
gea
r will determi
ne
y
our
gea
r ratio.
To
figure
ou
t the final drive rat
io
first divide the
spur
gearsize
by
the
p1mon
ge
ar si
ze
.
Say
y
ou
are
using a
20
tooth
pi
n
io
n
ge
ar,
you
w
oul
d divide
88
(spur
gear
s1ze)
by
20
(pimon gear
SIZe).
For
examp
le:
(88/20 = 4.4)
So
4.4 is y
ou
r external driveratio.
Now
multiply the internal
drive
rauo (2.61)
by
the externaldnve ratio (
4.4
). F
or
example: (2.61 x
4.4
= 11.484) This tells y
ou
th
at
by
us
i
ng
a
20
t
oo
th
p1n1on
and
a 88 tooth
spur
gear, the final drive
rat
io is
11
.484:1.
Consu
lt
your
high pertormanca
shop
for recommendations
to
suit
you
rracing style and class. The chart below
lists
some
of
the
more
common
motor
types
and
a recommended
in
itial geari
ng
lor
that
mot
or. Ra
ti
os can
be
adjusted
depending
on
various track layouts, tire sizes,
and
battery types.
RECOMMENDED
INITIAL
GEARING
FOR
COMMON
MOTORS
TYPE
OF
MOTOR
PINION SPUR
24
• Stock 22 88
36" Stock
21
88
11
turn modified
16
88
12 turn
mod
ified 17
88
13
tu
rn
mod
ified 18
88
14
turn
modified 19
88
15
tum
mod
ified
20
88
16 turn
modified
21
88
17 turn
modified
22
88
18
turn
modified
23 • 88
TABLE
OF
CONTENTS
1.
INTRODUCTION
........................................................... i 3. BAG B .................................................................... 5·
10
Completed KitDimensions .............................
oo
00
.....
oo.
i 4. BAG C .............................................
..
.......
..
....
..
.... 11-15
Notes
&
Symbols
......................................................... i 5.
BAG
D ..................
oooo
.........................
oo
.........
oooo
...
16-21
Kit
Manual Organization ..............................
oo
.............
. 6. BAG E ................................................................. 22·26
Important
Safety
Notes
................................
oo
............
. 7.
BAG
F......................................
....
........................
27~
Tools
Required .......
..
...............
..
.................................. 8.
BAGG
.........................................................
31
Radio
/Ei
ectricaJ
..........
...
.............
...
....
.....................
....
ii 9. BAG H ................................................................. 32-34
HardwareIdentificati
on
..........................
00 00
0000........
....
ii 10.
Gl
ossary................................................................. 35
Motors&Gearing ...............o.......................o.............. ii
11
.
Team
Tip
s......................................................
...
36
-
37
2.
BAGA
........................................
....
..................
00000000
1-4 12. Spare parts ......................
oo
.......
oo
.....
oo.oo
...
oo
..
oo
...
38-40
Team
Los/Is
continually
changing
and
Improvingdesigns; therefore,the
actual
port
may
oppear
slightlydifferent
than
the
Illustratedpart. Illustrations
of
parts
and
assemblies
may
be
slightlydistorted
to
enhance
pertinent
deta
ils.
II
BAGA
Fig 1.
Step 1. Attach the front bulkhead (1)
to
the
mam
chassis (2) by
ahgn1ng
the
bottom
hinge holes
on
the
bulkhead
(1)
and the
main
chassis (2).
Once
the holes
are aligned, carefully
tap
the 1/8' lower bulkhead hinge
pin
(3) through both pieces until the
hinge
pin (3) is
cen·
tered. • Use
the
118'
hinge
pin
with the large groove In
the
center.
•
NOTE
:
The
lower
hinge
pin
fit
is
VERY
TIGHT/ Be
sure that
the
holes ere aligned
and
tap pin into place.
Step
2.
Secure the
pin
by threading a
2·56
x 5116'
button
head screw (4) intothe small
hole
in the top, rear
of
the
frontbulkhead
(1
).Thread the screw (4) all
the
way
in.
Step 3. Attach the front chassis stiffener (5) to
the
front bulkhead
(1)
by
aligning
the
holes in the stiffener
(5)
Wtth
the holes in the
top
hinge
of
the
bulkhead (1).
Secure by
1nsertmg
the 1/
8'
upper
bulkhead hinge pin
(6) through both the bulkhead (1)
and
stiffener (5) • Use
the
shortest 118' hinge
pin
withouta groove in the center.
•
NOTE
:
The
hinge
pin
fit is light! Lightly tap the
hinge
pin through bothparts until
it
is
centered.
Step 4. Center the hinge pin (6) and attach
an
1
/8'
'E' clip
(7)
to
each end
of
the hinge
pin
(6).
R
When
removing the front bulkhead for
any
rea·
son
, the 2·56 x 51
16"
button
head
screw must
be
com·
pletely removed before removing
the
lower
hingepin.
[)
n
111
1111
n
au
••u
1
''"
u•
@ @
Fig 2.
Step
5.
Inserta 1/4" ball stud {66) intoeach
of
the Inside
holes
on
the
bottom of the shock
tower
(9). Mount
the
ball
studs
(8) from the rear as shown.
Step 6. Insert a 4-40 x 7/8"
cap
head screw (10) from
the
rear, through the third
hole
in
on
the top
of
the shock
tower
(9)
on
each side. Thread a
top
shock mount bushing
(11) onto each of the two screws
(1
0) and tighten.
e IMPORTANT NOTE: Remove all flashing from the
bottom
of the front shock tower. This will insure proper fit of
the
front shock tower to t
he
front bulkhead.
•c==::n:o
==:::::11
Q
u::a
======::::::Jia
<??>
0
CD
Figure 1
Figure 2
1
BAG A (Continued)
Fig 3.
Step7. Attach the front
shock
tower
(9) to the front side
of
the frontbulkhead (1) with
four
4-40x 3/
8'
cap
head
screws
(12).
Step 8. Attach the front
body
mount
(13) to the front
side
of
the front
shock
tower (9) with
two
4·40 x 3/8'
cap
head
screws (12)
as
shown.
m II •
@
Fig 4.
St
ep
7.
Insert a front axle (14) Into
each
of
the front
spindl
es
(left (15), right (16))
as
shown. The
ho
le
in
the axle
(14) should line
up
with the
hole
In the spindle (15), (16).
Step 8.Attach theright
spindle
(16) toone
of
thespindle
earners (17)
by
aligning the
holes
In
each
and
inserting a
3132' x 1.
050'
hinge
pin
(18)
through
the spindlecarrier (17),
spindle (16),
and
axle (14).
Center
the
hinge
pin (18) and
secure it with
two
3/32'
'E' clips (19).
e I
MP
ORTANT NOTE: There
are
two
sizes
of
'E' clips
in
thisassembly
ba
g. Be sure to use the small '
E'
clips
on
the
3/32' pins.
Step 9. With the
hinge
pin
(18) still centered, thread a
5-40 set
screw
(20)
into
the
back
side
of
the axle
(1
4) and
tighen.
Step 1o. Repeat
for
the
left
spmdle
(1
5)
and
the second
spindle carrier (17).
Figure 3
8
Figure 4
2
II

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