Teledyne T802 User manual

OPERATION MANUAL
MODEL T802
PARAMAGNETIC OXYGEN ANALYZER
© TELEDYNE ADVANCED POLLUTION INSTRUMENTATION
9480 CARROLL PARK DRIVE
SAN DIEGO, CA 92121-5201
USA
Toll-free Phone: [phone]
Phone: [phone]
Fax: [phone]
Email: [email protected]
Website: http://www.teledyne-api.com/
Copyright 2010-2013 07275B DCN6418
Teledyne Advanced Pollution Instrumentation 14 January 2013

i
ABOUT TELEDYNE ADVANCED POLLUTION INSTRUMENTATION (TAPI)
Teledyne Advanced Pollution Instrumentation, Inc. (TAPI) is a worldwide
market leader in the design and manufacture of precision analytical
instrumentation used for air quality monitoring, continuous emissions monitoring,
and specialty process monitoring applications. Founded in San Diego, California,
in 1988, TAPI introduced a complete line of Air Quality Monitoring (AQM)
instrumentation, which comply with the United States Environmental Protection
Administration (EPA) and international requirements for the measurement of
criteria pollutants, including CO, SO2, NOXand Ozone.
Since 1988 TAPI has combined state-of-the-art technology, proven measuring
principles, stringent quality assurance systems and world class after-sales support
to deliver the best products and customer satisfaction in the business.
For further information on our company, our complete range of products, and the
applications that they serve, please visit www.teledyne-api.com or contact api-
[email protected].
NOTICE OF COPYRIGHT
© 2010-2013 Teledyne Advanced Pollution Instrumentation. All rights reserved.
TRADEMARKS
All trademarks, registered trademarks, brand names or product names appearing
in this document are the property of their respective owners and are used herein
for identification purposes only.
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SAFETY MESSAGES
Important safety messages are provided throughout this manual for the purpose
of avoiding personal injury or instrument damage. Please read these messages
carefully. Each safety message is associated with a safety alert symbol, and are
placed throughout this manual; the safety symbols are also located inside the
instrument. It is imperative that you pay close attention to these messages, the
descriptions of which are as follows:
WARNING: Electrical Shock Hazard
HAZARD: Strong oxidizer
GENERAL WARNING/CAUTION: Read the accompanying message for
specific information.
CAUTION: Hot Surface Warning
Do Not Touch: Touching some parts of the instrument without
protection or proper tools could result in damage to the part(s) and/or the
instrument.
Technician Symbol: All operations marked with this symbol are to be
performed by qualified maintenance personnel only.
Electrical Ground: This symbol inside the instrument marks the central
safety grounding point for the instrument.
CAUTION
This instrument should only be used for the purpose and in the manner
described in this manual. If you use this instrument in a manner other than
that for which it was intended, unpredictable behavior could ensue with
possible hazardous consequences.
NEVER use any gas analyzer to sample combustible gas(es)!
Note For Technical Assistance regarding use and maintenance of this or any other
Teledyne API product, contact Teledyne API’s Technical Support Department:
Telephone: [phone] Email: [email protected]
or access the service options on our website at http://www.teledyne-api.com/
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CONSIGNES DE SÉCURITÉ
Des consignes de sécurité importantes sont fournies tout au long du présent
manuel dans le but d’éviter des blessures corporelles ou d’endommager les
instruments. Veuillez lire attentivement ces consignes. Chaque consigne de
sécurité est représentée par un pictogramme d’alerte de sécurité; ces
pictogrammes se retrouvent dans ce manuel et à l’intérieur des instruments. Les
symboles correspondent aux consignes suivantes :
AVERTISSEMENT : Risque de choc électrique
DANGER : Oxydant puissant
AVERTISSEMENT GÉNÉRAL / MISE EN GARDE : Lire la consigne
complémentaire pour des renseignements spécifiques
MISE EN GARDE : Surface chaude
Ne pas toucher : Toucher à certaines parties de l’instrument sans protection ou
sans les outils appropriés pourrait entraîner des dommages aux pièces ou à
l’instrument.
Pictogramme « technicien » : Toutes les opérations portant ce symbole doivent
être effectuées uniquement par du personnel de maintenance qualifié.
Mise à la terre : Ce symbole à l’intérieur de l’instrument détermine le point central
de la mise à la terre sécuritaire de l’instrument.
MISE EN GARDE
Cet instrument doit être utilisé aux fins décrites et de la manière décrite dans ce
manuel. Si vous utilisez cet instrument d’une autre manière que celle pour
laquelle il a été prévu, l’instrument pourrait se comporter de façon imprévisible
et entraîner des conséquences dangereuses.
NE JAMAIS utiliser un analyseur de gaz pour échantillonner des gaz
combustibles!
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WARRANTY
WARRANTY POLICY (02024F)
Teledyne Advanced Pollution Instrumentation (TAPI), a business unit of Teledyne
Instruments, Inc., provides that:
Prior to shipment, TAPI equipment is thoroughly inspected and tested. Should
equipment failure occur, TAPI assures its customers that prompt service and support
will be available.
COVERAGE
After the warranty period and throughout the equipment lifetime, TAPI stands ready
to provide on-site or in-plant service at reasonable rates similar to those of other
manufacturers in the industry. All maintenance and the first level of field
troubleshooting are to be performed by the customer.
NON-TAPI MANUFACTURED EQUIPMENT
Equipment provided but not manufactured by TAPI is warranted and will be repaired
to the extent and according to the current terms and conditions of the respective
equipment manufacturer’s warranty.
PRODUCT RETURN
All units or components returned to Teledyne API should be properly packed for
handling and returned freight prepaid to the nearest designated Service Center.
After the repair, the equipment will be returned, freight prepaid.
The complete Terms and Conditions of Sale can be reviewed at
http://www.teledyne-api.com/terms_and_conditions.asp
CAUTION – Avoid Warranty Invalidation
Failure to comply with proper anti-Electro-Static Discharge (ESD) handling and packing instructions
and Return Merchandise Authorization (RMA) procedures when returning parts for repair or calibration
may void your warranty. For anti-ESD handling and packing instructions please refer to “Packing
Components for Return to Teledyne API’s Technical Support” in the Primer on Electro-Static
Discharge section of this manual, and for RMA procedures please refer to our Website at
http://www.teledyne-api.com under Customer Support > Return Authorization.
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ABOUT THIS MANUAL
This operation manual, PN 07275, is comprised of multiple documents in
PDF format, as listed below.
Part No. Rev Name/Description
07275 B T802 Operation manual
06530 C Menu Trees and Software Documentation (inserted as Appendix A in this manual)
07269 A Spare Parts List (located in Appendix B of this manual)
06535 A Expendables Kit (located in Appendix B of this manual)
06532 C Repair Request Form (inserted as Appendix C in this manual)
Appendix D Documents:
0738001 A Interconnect List
07380 A Interconnect Diagram
05803 B SCH, PCA 05802, MOTHERBOARD, GEN-5
06698 D SCH, PCA 06697, INTRFC, LCD TCH SCRN
06882 B SCH, LVDS TRANSMITTER BOARD
06731 A SCH, AUXILLIARY-I/O BOARD
Note We recommend that this manual be read in its entirety before any attempt is
made to operate the instrument.
ORGANIZATION
This manual is divided among three main parts and a collection of appendices at
the end:
Part I contains introductory information that includes an overview of the
analyzer, specifications, descriptions of the available options, installation and
connection instructions, and the initial calibration and functional checks.
Part II comprises the operating instructions, which include setup and calibration,
as well as remote operation, and ends with the specifics of calibrating for use in
monitoring within EPA protocol.
Part III provides detailed technical information starting with maintenance,
troubleshooting and service, frequently asked questions, principles of operation, a
primer on electrostatic discharge, and a glossary.
The appendices at the end of the manual provide support information such as
version-specific software documentation, lists of spare parts* and recommended
stocking levels, and schematics.
*Part numbers do not reflect real-time updates – contact Sales or Technical
Support).
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CONVENTIONS USED
In addition to the safety symbols as presented in the Important Safety Information
page, this manual provides special notices related to the safety and effective use
of the analyzer and other pertinent information.
Special Notices appear as follows:
ATTENTION COULD DAMAGE INSTRUMENT AND VOID WARRANTY
This special notice provides information to avoid damage to your
instrument and possibly invalidate the warranty.
IMPORTANT IMPACT ON READINGS OR DATA
Could either affect accuracy of instrument readings or cause loss of
data.
Note Pertinent information associated with the proper care, operation or
maintenance of the analyzer or its parts.
REVISION HISTORY
T802 Operation and Maintenance Manual, PN07275
Date Rev DCN Description
2013 January 14 B 6418 Administrative Updates and specs updates
2011 February 18 A 6005 Initial Release
07275B DCN6418