Teledyne JCU-3 Installation instructions

JCU-3
English (en-US)
Date: 01-2023
Document number: 71002 (Rev 2)
© 2023 Teledyne FLIR LLC
INSTALLATION & OPERATION
INSTRUCTIONS

Trademarkandpatentsnotice
Raymarine,Tacktick,ClearPulse,Truzoom,SeaTalk,SeaTalkhs,SeaTalkng,andMicronet,areregisteredorclaimedtrademarksofRaymarineBelgium.
FLIR,YachtSense,DockSense,LightHouse,RangeFusion,DownVision,SideVision,RealVision,HyperVision,Dragony,Element,Quantum,
Axiom,Instalert,InfraredEverywhere,TheWorld’sSixthSenseandClearCruiseareregisteredorclaimedtrademarksofFLIRSystems,Inc.
Allothertrademarks,tradenames,orcompanynamesreferencedhereinareusedforidenticationonlyandarethepropertyoftheirrespectiveowners.
Thisproductisprotectedbypatents,designpatents,patentspending,ordesignpatentspending.
FairUseStatement
Youmayprintnomorethanthreecopiesofthismanualforyourownuse.Youmaynotmakeanyfurthercopiesordistributeorusethemanualinanyother
wayincludingwithoutlimitationexploitingthemanualcommerciallyorgivingorsellingcopiestothirdparties.
Softwareupdates
Note:
ChecktheFLIRwebsiteforthelatestsoftwarereleasesforyourproduct.
www.ir.com/marine/support
Producthandbooks
ThelatestversionsofallEnglishandtranslatedhandbooksareavailabletodownloadinPDFformatfromwww.ir.com/marine/support.
Pleasecheckthewebsitetoensureyouhavethelatesthandbooks.
English(en-US)
Documentnumber:71002(Rev2)
AA;40091;2023-01-20T15:56:05

CONTENTS
CHAPTER1IMPORTANTINFORMATION....................7
Safetywarnings.................................................................7
Productwarnings...............................................................7
Regulatorynotices.............................................................7
Wateringress..............................................................7
Disclaimer.....................................................................7
EMCinstallationguidelines......................................7
Declarationofconformity..........................................8
Productdisposal.........................................................8
Warrantyregistration.................................................8
IMOandSOLAS.........................................................8
Technicalaccuracy.....................................................8
Publicationcopyright.................................................9
CHAPTER2DOCUMENTINFORMATION..................10
2.1Documentinformation...............................................11
2.2Documentillustrations...............................................11
2.3Productdocumentation.............................................11
CHAPTER3PRODUCTANDSYSTEM
OVERVIEW..................................................................12
3.1Productoverview.......................................................13
3.2Compatibility...............................................................13
CHAPTER4PARTSSUPPLIED..................................14
4.1Partssupplied.............................................................15
CHAPTER5PRODUCTDIMENSIONS.......................16
5.1Productdimensions..................................................17
CHAPTER6LOCATIONREQUIREMENTS................18
6.1Warningsandcautions.............................................19
6.2Generallocationrequirements...............................19
6.3Compasssafedistance............................................19
CHAPTER7CABLESANDCONNECTIONS—
GENERALINFORMATION..........................................20
7.1Cabletypesandlength............................................21
7.2Cablerouting..............................................................21
7.3Strainrelief..................................................................21
7.4Cableshielding...........................................................21
7.5Suppressionferrites..................................................21
7.6Connectionsoverview..............................................22
CHAPTER8MOUNTING.............................................23
8.1Toolsrequired.............................................................24
8.2Removingthekeypadmat.......................................24
8.3Flushmountingthekeypad.....................................25
8.4Surfacemountingthekeypad.................................26
8.5Fittingthekeypadmat..............................................27
CHAPTER9NETWORKCONNECTIONS..................28
9.1Keypadnetworkconnections..................................29
SingleJCU-3keypadwithsinglecameraand
laptopwebbrowser..................................................29
SingleJCU-3keypadwithsinglecameraand
analogvideomonitor...............................................30
5

CHAPTER10POWERCONNECTIONS.....................31
10.1Positivegroundsystems........................................32
10.2Alternatepowerconnection..................................32
10.3Inlinefuseandthermalbreakerratings..............32
10.4Powerdistribution....................................................32
10.5Powercableextension(12/24V
systems).............................................................................34
10.6Powercabledrainwireconnection.....................35
CHAPTER11OPERATION..........................................36
11.1JCU–3controlsoverview.......................................37
JCU–3controls:notes............................................38
Settingthekeypadorientation...............................38
11.2Pairingthekeypad...................................................39
11.3Resettingthekeypadtofactorydefaults............40
CHAPTER12SYSTEMCHECKSAND
TROUBLESHOOTING.................................................41
12.1Keypadstatus...........................................................42
12.2PoEtroubleshooting................................................42
12.3Poweruptroubleshooting......................................42
CHAPTER13MAINTENANCE....................................44
13.1Serviceandmaintenance......................................45
13.2Routineequipmentchecks....................................45
13.3Productcleaning......................................................45
CHAPTER14TECHNICALSPECIFICATION..............46
14.1Powerspecication.................................................47
14.2Environmentalspecication..................................47
14.3Wiredconnections...................................................47
14.4Conformancespecication....................................47
CHAPTER15TECHNICALSUPPORT........................48
15.1FLIRMaritimeproductsupportand
servicing.............................................................................49
CHAPTER16SPARESANDACCESSORIES............51
16.1Keypadsparesandaccessories..........................52
16.2RayNettoRayNetcablesandconnectors..........53
16.3RayNettoRJ45,andRJ45(SeaTalkhs)
adaptercables..................................................................54
6

CHAPTER1:IMPORTANT
INFORMATION
Safetywarnings
Warning:Productinstallationandoperation
•Thisproductmustbeinstalledandoperatedinaccordance
withtheinstructionsprovided.Failuretodosocouldresult
inpersonalinjury,damagetoyourvesseland/orpoor
productperformance.
•Certiedinstallationbyanapprovedinstalleris
recommended.Acertiedinstallationqualiesfor
enhancedproductwarrantybenets.Contactyourdealer
forfurtherdetails,andrefertotheseparatewarranty
documentpackedwithyourproduct.
Warning:Switchoffpowersupply
Ensurethevessel’spowersupplyisswitchedOFFbefore
startingtoinstallthisproduct.DoNOTconnectordisconnect
equipmentwiththepowerswitchedon,unlessinstructedin
thisdocument.
Productwarnings
Warning:Productgrounding
Beforeapplyingpowertothisproduct,ensureithasbeen
correctlygrounded,inaccordancewiththeinstructions
provided.
Warning:Positivegroundsystems
Donotconnectthisunittoasystemwhichhaspositive
grounding.
Warning:Potentialignitionsource
ThisproductisNOTapprovedforuseinhazardous/ammable
atmospheres.DoNOTinstallinahazardous/ammable
atmosphere(suchasinanengineroomornearfueltanks).
Caution:Powersupplyprotection
Wheninstallingthisproductensurethepowersourceis
adequatelyprotectedbymeansofasuitably-ratedfuseor
thermalcircuitbreaker.
Regulatorynotices
Wateringress
Wateringressdisclaimer
Althoughthewaterproofratingcapacityofthisproductmeetsthestated
standard(refertotheproduct’sTechnicalSpecication),waterintrusion
andsubsequentequipmentfailuremayoccuriftheproductissubjected
tocommercialhigh-pressurewashing.FLIRwillnotwarrantproducts
subjectedtohigh-pressurewashing.
Disclaimer
FLIRdoesnotwarrantthatthisproductiserror-freeorthatitiscompatible
withproductsmanufacturedbyanypersonorentityotherthanFLIR.
FLIRisnotresponsiblefordamagesorinjuriescausedbyyouruseor
inabilitytousetheproduct,bytheinteractionoftheproductwithproducts
manufacturedbyothers,orbyerrorsininformationutilizedbytheproduct
suppliedbythirdparties.
EMCinstallationguidelines
FLIRequipmentandaccessoriesconformtotheappropriateElectromagnetic
Compatibility(EMC)regulations,tominimizeelectromagneticinterference
betweenequipmentandminimizetheeffectsuchinterferencecouldhave
ontheperformanceofyoursystem
CorrectinstallationisrequiredtoensurethatEMCperformanceisnot
compromised.
Importantinformation7

Note:
InareasofextremeEMCinterference,someslightinterferencemaybe
noticedontheproduct.Wherethisoccurstheproductandthesourceof
theinterferenceshouldbeseparatedbyagreaterdistance.
ForoptimumEMCperformancewerecommendthatwhereverpossible:
•FLIRequipmentandcablesconnectedtoitare:
–Atleast1m(3.3ft)fromanyequipmenttransmittingorcablescarrying
radiosignalse.g.VHFradios,cablesandantennas.InthecaseofSSB
radios,thedistanceshouldbeincreasedto2m(6.6ft).
–Morethan2m(6.6ft)fromthepathofaradarbeam.Aradarbeam
cannormallybeassumedtospread20degreesaboveandbelowthe
radiatingelement.
•Theproductissuppliedfromaseparatebatteryfromthatusedforengine
start.Thisisimportanttopreventerraticbehavioranddatalosswhichcan
occuriftheenginestartdoesnothaveaseparatebattery.
•FLIRspeciedcablesareused.
•Cablesarenotcutorextended,unlessdoingsoisdetailedinthe
installationmanual.
Note:
Whereconstraintsontheinstallationpreventanyoftheabove
recommendations,alwaysensurethemaximumpossibleseparation
betweendifferentitemsofelectricalequipment,toprovidethebest
conditionsforEMCperformancethroughouttheinstallation
Declarationofconformity
FLIRBelgiumBVBAdeclaresthattheM100/M200Seriescameras,part
numbersE70431,E70432,E70353,E70354areincompliancewiththe
RadioEquipmentDirective2014/30/EU.
TheoriginalDeclarationofConformitycerticatemaybeviewedonthe
relevantproductpageatwww.ir.com/support.
Productdisposal
DisposeofthisproductinaccordancewiththeWEEEDirective.
TheWasteElectricalandElectronicEquipment(WEEE)Directiverequires
therecyclingofwasteelectricalandelectronicequipmentwhichcontains
materials,componentsandsubstancesthatmaybehazardousandpresent
arisktohumanhealthandtheenvironmentwhenWEEEisnothandled
correctly.
Equipmentmarkedwiththecrossed-outwheeledbin
symbolindicatesthattheequipmentshouldnotbe
disposedofinunsortedhouseholdwaste.
Localauthoritiesinmanyregionshaveestablished
collectionschemesunderwhichresidentscandisposeof
wasteelectricalandelectronicequipmentatarecycling
centerorothercollectionpoint.
Formoreinformationaboutsuitablecollection
pointsforwasteelectricalandelectronicequipment
inyourregion,refertotheRaymarinewebsite:
www.raymarine.eu/recycling.
Warrantyregistration
ToregisteryourFLIRproductownership,pleasevisitwww.ir.comand
registeronline.
Itisimportantthatyouregisteryourproducttoreceivefullwarrantybenets.
Yourunitpackageincludesabarcodelabelindicatingtheserialnumberof
theunit.Youwillneedthisserialnumberwhenregisteringyourproduct
online.Youshouldretainthelabelforfuturereference.
IMOandSOLAS
Theequipmentdescribedwithinthisdocumentisintendedforuseon
leisuremarineboatsandworkboatsNOTcoveredbyInternationalMaritime
Organization(IMO)andSafetyofLifeatSea(SOLAS)CarriageRegulations.
Technicalaccuracy
Tothebestofourknowledge,theinformationinthisdocumentwascorrect
atthetimeitwasproduced.However,FLIRcannotacceptliabilityfor
anyinaccuraciesoromissionsitmaycontain.Inaddition,ourpolicy
ofcontinuousproductimprovementmaychangespecicationswithout
notice.Asaresult,FLIRcannotacceptliabilityforanydifferences
8

betweentheproductandthisdocument.PleasechecktheFLIRwebsite
(www.ir.com/marine/support)toensureyouhavethemostup-to-date
version(s)ofthedocumentationforyourproduct.
Publicationcopyright
Copyright©2023TeledyneFLIRLLC.Allrightsreserved.Nopartsof
thismaterialmaybecopied,translated,ortransmitted(inanymedium)
withoutthepriorwrittenpermissionofTeledyneFLIRLLC.
Importantinformation9

CHAPTER2:DOCUMENTINFORMATION
CHAPTERCONTENTS
•2.1Documentinformation—page11
•2.2Documentillustrations—page11
•2.3Productdocumentation—page11
10

2.1Documentinformation
Thisdocumentcontainsimportantinformationrelatedtotheinstallation
andoperationofyourFLIRproduct.
Thedocumentincludesinformationtohelpyou:
•planyourinstallationandensureyouhaveallthenecessaryequipment;
•installandconnectyourproductaspartofawidersystemofconnected
marineelectronics;
•useyourproductalongwithanappropriateFLIRthermalcamera;
•troubleshootproblemsandobtaintechnicalsupportifrequired.
ThisandotherFLIRproductdocumentsareavailabletodownloadinPDF
formatfromwww.ir.com/marine/support.
2.2Documentillustrations
Yourproductandifapplicable,itsuserinterfacemaydifferslightlyfromthat
shownintheillustrationsinthisdocument,dependingonproductvariant
anddateofmanufacture.
Allimagesareprovidedforillustrationpurposesonly.
2.3Productdocumentation
Thefollowingdocumentationisapplicabletoyourproduct:
DescriptionPartnumber
JCU-3Installationandoperationinstructions(this
doccument)
71002
JCU-3Mountingtemplate87283
Documentinformation11

CHAPTER3:PRODUCTANDSYSTEMOVERVIEW
CHAPTERCONTENTS
•3.1Productoverview—page13
•3.2Compatibility—page13
12

3.1Productoverview
TheJCU-3isaremotekeypadforFLIRthermalcameras.Thekeypadisa
class1PoE(PoweroverEthernet)deviceandcanbepoweredeitherusing
asuitablenetworkconnection,thatisprovidingPoE,ordirectlyusingthe
dedicatedAlternatepowerconnector.
Thekeypadinteractsdirectlywithsupportedthermalcameras,anddoesnot
requireanyotherproducts(suchasanMFD)tobepresentinthenetwork.
Thekeypadcanbemountedinlandscapeorportraitorientation.
PartnumberDescription
A80510JCU-3
WhenorderingA80510bothportraitandlandscape
orientationkeypadmatsaresupplied.
3.2Compatibility
TheJCU-3keypadiscompatiblewiththefollowingFLIRthermalcameras:
•M100Series
•M200Series
Productandsystemoverview13

CHAPTER4:PARTSSUPPLIED
CHAPTERCONTENTS
•4.1Partssupplied—page15
14

4.1Partssupplied
Thepartssuppliedwiththekeypadareshownbelow.
ItemDescription
1JCU-3keypad
2Landscapekeypadmat
3Portraitkeypadmat(suppliedttedtotheunit)
4Mountinggasket
54xmountingxings
6Documentationpack
7Rightangledpowercable2m(6.6ft.)
8RayNetnetworkcable2m(6.6ft.)
9RayNet-to-RJ45adaptercable(100mm)
Partssupplied15

CHAPTER5:PRODUCTDIMENSIONS
CHAPTERCONTENTS
•5.1Productdimensions—page17
16

5.1Productdimensions
ItemDimension
A34.8mm(1.37in)
B10.5mm(0.41in)
C28.4mm(1.12in.)
D31.7mm(1.25in.)
E50.7mm(2.00in.)
F80.0mm(3.15in.)
G119.0mm(4.69in.)
H133.0mm(5.24in.)
I41.0mm(1.61in.)
J55.0mm(2.17in.)
Productdimensions17

CHAPTER6:LOCATIONREQUIREMENTS
CHAPTERCONTENTS
•6.1Warningsandcautions—page19
•6.2Generallocationrequirements—page19
•6.3Compasssafedistance—page19
18

6.1Warningsandcautions
Important:
Beforeproceeding,ensurethatyouhavereadandunderstoodthe
warningsandcautionsprovidedinthefollowingsectionofthisdocument:
p.7—Importantinformation
Warning:Potentialignitionsource
ThisproductisNOTapprovedforuseinhazardous/ammable
atmospheres.DoNOTinstallinahazardous/ammable
atmosphere(suchasinanengineroomornearfueltanks).
6.2Generallocationrequirements
Importantconsiderationswhenchoosingasuitablelocationforyourproduct.
Thisproductissuitableformountingaboveorbelowdecks.
Theproductshouldbemountedwhereitwillbe:
•Protectedfromphysicaldamageandexcessivevibration.
•Wellventilatedandawayfromheatsources.
•Awayfromanypotentialignitionsourcesuchasanengineroom,near
fueltanksoragaslocker.
Whenchoosingalocationfortheproduct,considerthefollowingpointsto
ensurereliableandtrouble-freeoperation:
•Access—theremustbesufcientspacetoenablecableconnections
andtoavoidtightcablebends.
•Diagnostics—theproductmustbemountedinalocationwhereany
diagnosticsLEDareeasilyvisible.
Note:
NotallproductsincludeadiagnosticsLED.Formoreinformationreferto:
Chapter12Systemchecksandtroubleshooting
•Electricalinterference—theproductshouldbemountedfarenough
awayfromanyequipmentthatmaycauseinterferencesuchasengines,
motors,generators,radiotransmitters/receiversandcablescarrying
highpower.
•Magneticcompass—refertotheCompasssafedistancesectionin
thisdocumentforadviceonmaintainingasuitabledistancebetweenthis
productandanycompassesonyourvessel.
•Power—tokeepcablerunstoaminimum,theproductmustbelocated
ascloseaspossibletothevessel’sdcpowersupply.
•Mountingsurface—ensuretheproductisadequatelysupportedona
securesurface.RefertotheweightinformationprovidedintheTechnical
specicationforthisproductandensurethattheintendedmounting
surfaceissuitableforbearingtheproductweight.DoNOTmountunitsor
cutholesinplaceswhichmaydamagethestructureofthevessel.
6.3Compasssafedistance
Topreventpotentialinterferencewiththevessel'smagneticcompasses,
ensureanadequatedistanceismaintainedfromtheproduct.
Whenchoosingasuitablelocationfortheproductyoushouldaimto
maintainthemaximumpossibledistancefromanycompasses.Typically
thisdistanceshouldbeatleast1m(3.3ft)inalldirections.Howeverfor
somesmallervesselsitmaynotbepossibletolocatetheproductthisfar
awayfromacompass.Inthissituation,whenchoosingtheinstallation
locationforyourproduct,ensurethatthecompassisnotaffectedbythe
productwhenitisinapoweredstate.
Locationrequirements19

CHAPTER7:CABLESANDCONNECTIONS—GENERALINFORMATION
CHAPTERCONTENTS
•7.1Cabletypesandlength—page21
•7.2Cablerouting—page21
•7.3Strainrelief—page21
•7.4Cableshielding—page21
•7.5Suppressionferrites—page21
•7.6Connectionsoverview—page22
20