Teledyne CP Series User manual

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User Manual
CP Series
Version 3.1 – June 2020

User Manual
CP Series
Version 3.1 – June 2020
2
REVISION HISTORY ____________________________________________________________ 6
1. WARNINGS _____________________________________________________________ 7
1.1 Safety warnings ______________________________________________________________ 7
2. INTRODUCTION _________________________________________________________ 8
2.1 The CP SERIES, PowerBox and PowerModule ______________________________________ 8
2.1.1 Operating Range ___________________________________________________________________ 8
2.1.2 Technical specifications ____________________________________________________________ 11
2.1.3 Exposure Charts __________________________________________________________________ 13
3. COMPONENT DESCRIPTION _______________________________________________ 14
3.1 The CP SERIES X-ray generator _________________________________________________ 14
3.1.1 Mechanical dimensions ____________________________________________________________ 14
3.1.2 Guard rings ______________________________________________________________________ 17
3.1.3 Carousel/Diaphragm (not for CP300C) ________________________________________________ 17
3.1.4 Maintenance of the carousel ________________________________________________________ 18
3.1.5 Interconnection socket_____________________________________________________________ 19
3.1.6 Cooling fan ______________________________________________________________________ 23
3.1.7 Memory and identification__________________________________________________________ 23
3.2 PowerModule ______________________________________________________________ 24
3.3 PowerBox __________________________________________________________________ 24
3.3.1 Mechanical dimensions ____________________________________________________________ 24
3.3.2 Front panel ______________________________________________________________________ 25
3.3.3 Power connector__________________________________________________________________ 26
3.3.4 Interconnection cable______________________________________________________________ 26
3.3.5 interlock connector________________________________________________________________ 26
3.3.6 Handle __________________________________________________________________________ 28
3.3.7 USB ports________________________________________________________________________ 28
4. OPERATION____________________________________________________________ 30
4.1 Before switching on __________________________________________________________ 30
4.1.1 Power supply_____________________________________________________________________ 30
4.1.2 Power Generators_________________________________________________________________ 30
4.1.3 Protective earth connection_________________________________________________________ 30
4.1.4 Various general precautions to be observed____________________________________________ 31
4.2 Daily use___________________________________________________________________ 32

User Manual
CP Series
Version 3.1 – June 2020
3
4.2.1 Connections _____________________________________________________________________ 32
4.2.2 Power On________________________________________________________________________ 33
4.2.3 Preheating / Warm-up _____________________________________________________________ 34
4.2.4 Setting kV, mA and exposure time ____________________________________________________ 35
4.2.5 Using the Constant Power function (Pct)_______________________________________________ 35
4.2.6 Emergency Stop __________________________________________________________________ 36
5. POWERBOX MENU ______________________________________________________ 37
5.1 Introduction ________________________________________________________________ 37
5.1.1 Navigating through the PowerBox menu_______________________________________________ 37
5.1.2 Padlocked menu items _____________________________________________________________ 37
5.2 Exposure calculation (optional)_________________________________________________ 38
5.2.1 Calculate ________________________________________________________________________ 38
5.2.2 ICM chart________________________________________________________________________ 39
5.2.3 Custom chart_____________________________________________________________________ 39
5.3 Memory access _____________________________________________________________ 40
5.4 Settings____________________________________________________________________ 41
5.4.1 Change SU code __________________________________________________________________ 41
5.4.2 Door control _____________________________________________________________________ 42
5.4.3 Lamp control _____________________________________________________________________ 42
5.4.4 Interlock ________________________________________________________________________ 42
5.4.5 Bluetooth _______________________________________________________________________ 43
5.4.6 Date and time ____________________________________________________________________ 43
5.4.7 Language ________________________________________________________________________ 44
5.4.8 Software ________________________________________________________________________ 44
5.4.9 Screen __________________________________________________________________________ 45
5.4.10 Carousel_________________________________________________________________________ 45
5.4.11 Limitations_______________________________________________________________________ 46
5.4.12 Gen lamp ________________________________________________________________________ 46
5.4.13 Fan mode _______________________________________________________________________ 46
5.4.14 Prewarning ______________________________________________________________________ 46
5.4.15 Units ___________________________________________________________________________ 47
5.4.16 Key beep ________________________________________________________________________ 47
5.5 All measures________________________________________________________________ 47
5.6 Data access_________________________________________________________________ 47
5.6.1 PowerBox _______________________________________________________________________ 48
5.6.2 Generator _______________________________________________________________________ 48

User Manual
CP Series
Version 3.1 – June 2020
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5.7 Errors _____________________________________________________________________ 48
5.7.1 Current errors ____________________________________________________________________ 48
5.7.2 Error status ______________________________________________________________________ 48
5.7.3 View history _____________________________________________________________________ 49
5.7.4 Export to USB ____________________________________________________________________ 49
5.8 Demo mode ________________________________________________________________ 49
5.9 ICM functions _______________________________________________________________ 49
6. TROUBLESHOOTING _____________________________________________________ 50
6.1 Error and warning messages ___________________________________________________ 50
6.2 Most common warning messages_______________________________________________ 50
6.2.1 E56: Gas leak _____________________________________________________________________ 50
6.2.2 E162: Car. Desactiv. _______________________________________________________________ 50
6.2.3 E163: Car. shutter _________________________________________________________________ 50
6.2.4 E164: Car. preheat ________________________________________________________________ 51
6.3 Most common error messages _________________________________________________ 51
6.3.1 E7: press min_____________________________________________________________________ 51
6.3.2 E10: T° inv max ___________________________________________________________________ 51
6.3.3 E11: T° amb max __________________________________________________________________ 51
6.3.4 E12: T° SF6 max___________________________________________________________________ 51
6.3.5 E13: T° rad max ___________________________________________________________________ 51
6.3.6 E40: kV preheat ..m..s______________________________________________________________ 51
6.3.7E71: PB T° rad max ________________________________________________________________ 52
6.3.8 E72: PB T° amb max _______________________________________________________________ 52
6.3.9 E80 through E86: defective lamp _____________________________________________________ 52
6.3.10 E87, E88: water or oil flow defect ____________________________________________________ 52
6.3.11 E89: defective external buzzer _______________________________________________________ 52
6.3.12 E90 through E92: door open ________________________________________________________ 52
6.3.13 E95: defective generator lamp _______________________________________________________ 52
6.3.14 E97: key off ______________________________________________________________________ 52
6.3.15 E115: no generator ________________________________________________________________ 52
6.3.16 E149: Car. pointer _________________________________________________________________ 53
6.3.17 E150: Car. Unlocked _______________________________________________________________ 53
6.3.18 E 151: Car. Be50kV ________________________________________________________________ 53
7. ACCESSORIES __________________________________________________________ 54
7.1 Single flashing light __________________________________________________________ 54

User Manual
CP Series
Version 3.1 – June 2020
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7.2 Audible/flashing lights________________________________________________________ 55
7.3 Magnetic foot for warning lights________________________________________________ 56
7.4 Tripod for flashing light _______________________________________________________ 56
7.5 Peli Storm ™ transport case____________________________________________________ 57
7.6Tripod for generator _________________________________________________________ 57
7.7 Aluminum transport case with CP tripod _________________________________________ 58
7.8 Custom diaphragm___________________________________________________________ 58
7.9 Exposure time calculator ______________________________________________________ 59
7.10 Interconnection cable extension (per 20m) up to 100m ___________________________ 59
7.11 Junction box for dual flashing light ____________________________________________ 59
7.12 Junction box for dual Audible-flashing light _____________________________________ 59
8. PRE-SETS CONFIGURATION _______________________________________________ 61
9. COMMUNICATION PROTOCOL_____________________________________________ 62
9.1 Frames and settings__________________________________________________________ 62
9.2 Connection through UART (RS422) ______________________________________________ 62
9.3 Connection through USB ______________________________________________________ 62
9.4 Messages __________________________________________________________________ 64
10. RECYCLING ____________________________________________________________ 69

User Manual
CP Series
Version 3.1 – June 2020
6
REVISION HISTORY
Rev. Date Comment § Name
1.0
01/11/2012
Initial release
All
JB
1.1
21/12/2012
Review according to software version 0.0.3
All
AP
1.2
10/01/2013
Laser safety warning, Accessories pictures
1, 7
JB
1.3
22/01/2015
Add of the airstream requirement to reach the 100% duty cycle
2.1.2
p. 13
JL
1.4
15/04/2015
Add of recycling recommendations
§8 p.
55
JL
1.5
19/04/2015
Add of CP160D and CP225D
ALL
JL
1.6
05/08/2015
Maintenance of the carousel added
3.1.3
JC
1.7
16/02/2016
Junction box for dual flashing light added
7
JC
1.8
24/03/2016
Languages added – Terminal gen modified
5.4.7
&
5.4.1
3
JC
2.0
28/04/2016
Software version 02
5; 8;
9
JC
2.1
17/08/2016
Safety warnings modified
1
JC
2.2
24/11/2016
Junction box for dual audible flashing light added
7.12
JL
2.3
11/01/2017
Noise protection warning
1
JC
2.4
31/01/2017
Conditioning description added
4.2.3
JC
2.5
28/02/2017
USB and RS422 remote control added
3.3.7
;
3.3.8
;9
JC
2.6
07/06/2017
CP300D added – Operating range reviewed – Technical
specification reviewed – Connector position change added
2.1;3
.1
JC
2.7
26/01/2018
Super User code added – Frames and settings added
5; 9
JC
2.8
20/12/2018
CP275D Added
All
JC
2.9
27/02/2019
Door contact connection with flashing light added
7.1
JC
3.0
12/02/2020
CP300C Added
All
EJM
3.1
16/06/2020
CP200DS Added
All
EJM
Note:
The information contained in this User Manual is correct at the time of writing. Further developments on the
equipment may however be implemented at a later stage and may lead to changes in the manipulation of
the equipment. Also, additional features may become available which are not described at all in this version
of the User Manual. TELEDYNE ICM will update this User Manual to incorporate these changes at its own
discretion and without prior notification. It is therefore recommended to contact TELEDYNE ICM or your
local distributor to obtain the latest version of the User manual if you see behavioral changes or new
functionalities after a repair or upgrade.

User Manual
CP Series
Version 3.1 – June 2020
7
1. WARNINGS
1.1 SAFETY WARNINGS
The Goods can cause death, personal injury or property damage if they are used, operated,
maintained, stored or disposed of improperly.
In particular, the Goods may emit x-ray radiation, so adequate safety precautions must be taken to
minimize exposure. At a minimum, Buyer should adhere to the ALARA (as low as reasonably
achievable) principle and should comply with all applicable regulations relating to protection against x-ray
emissions.
The Goods may also contain pressurized gas which is explosive and/or a Class II laser device which
can cause eye injury.
Buyer is solely responsible for ensuring that the Goods are used, operated, maintained, stored and
disposed of by trained and qualified personnel who understand the risks and required safety precautions.
The Goods must be operated in accordance with the User Manual, and proper heating and cooling
procedures must always be strictly followed .
The noise of the cooling fan at maximum power reaches 86dB. You may need or want to wear ears
protection in respect to the local regulation or your personal well-being.
The Goods may also contain hazardous substances, such as lead and beryllium. Buyer must comply
with all applicable regulations relating to use and disposal of the Goods, including the Restriction on
Hazardous Substances Directive adopted by the European Union (2011/65/EU), as hereafter amended.
The Goods must be repaired or disassembled by Seller or its authorized service provider only.
The Goods are intended to be used for non-destructive testing and security applications only and are not
intended for use on human beings or animals.
Seller is not liable for death, personal injury, or property damage that may be sustained, directly or
indirectly, by any person as a result of Buyer’s failure to use, operate, maintain, store or dispose of the
Goods properly or to implement the requisite safety precautions.

User Manual
CP Series
Version 3.1 – June 2020
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2. INTRODUCTION
2.1 THE CP SERIES, POWERBOX AND POWERMODULE
The CP160D/CP200D/CP225D/CP300D/CP300C or CP SERIES is a new series of ICM’s famous Site-X
portable X-ray generators.
With it, ICM extends its range and brings a range of constant potential generator to the market, from 160kV
up to 300kV. The CP160D/CP200D/CP225D/CP300D has a maximum power output of 900Watt and
600Watt for the CP300C and with its super lightweight and rugged design, the CP SERIES generator will
be very easy to handle, even in the roughest conditions.
With the new CP SERIES also comes a new control unit, the PowerBox, which will provide a 380 DC voltage
supply from which the CP SERIES’s Power module will generate the required power signals to achieve the
high voltage as well as a highly configurable interface to interact with the user and 3rd party devices.
The PowerBox has a wide range of measurement, control and security features, is the powerhouse of the
generator set. It will provide all required power to the CP generator’s PowerModule and communicate with
it via a high-speed serial interface. This PowerModule will convert a 380Vdc provided by the PowerBox into
a usable signal to generate the high kV and will be the muscles of the CP generator. The brains come in
the form of a memory which will be unique for each CP generator. This memory will store vital information
such as the CP generator’s serial and model number, exposure listing, operational parameters and even
failure data. Thanks to this memory, it is possible to change the PowerBox and even the Power Module
with any other one without any need for configuration or calibration. This unique feature will enable easy
“in the field” repairs and minimize transportation cost to the repair center in case of a breakdown since each
part can be diagnosed and changed individually in the field and only the defect part will have to be returned
for service.
Furthermore, it will be possible to extract all the data that is stored on the CP generator’s memory and copy
it to a USB pen drive. This information can then easily be carried from the field and sent to ICM for failure
analyses.
2.1.1 OPERATING RANGE
The below figures give a visual representation of the CP SERIES generator’s operating range. (the
selectable mA and kV) The maximum current is limited between 90 and maximum kV by the maximum
anode power dissipation of 900 Watt for the CP160D/CP200D/CP225D/CP300D. For the CP300C, the
maximum current is limited between 60 and maximum kV by the maximum anode power dissipation of 750
Watt. For the CP200DS, the maximum current is limited between 75 and maximum kV by the maximum
anode power dissipation of 750 Watt.
When selecting a mA and kV setting outside this operating range, the PowerBox will give a warning and
automatically correct the mA or kV setting to the closest possible value. Pressing the Constant Power button
(‘Pct’ on the PowerBox front panel) will automatically set the mA to the maximum possible value for the
selected kV.

User Manual
CP Series
Version 3.1 – June 2020
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0
1
2
3
4
5
6
7
8
9
10
11
010 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 210 220
mA
kV
CP200D OPERATING RANGE
Maximum power
curve:
kV x mA = 900 Watts
0
1
2
3
4
5
6
7
8
9
10
11
010 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180
mA
kV
CP160D OPERATING RANGE
Maximum power
curve:
kV x mA = 900
Watts

User Manual
CP Series
Version 3.1 – June 2020
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0
1
2
3
4
5
6
7
8
9
10
11
010 20 30 40 50 60 70 80 90 100110120130140150160170180190200210220230240250
mA
kV
CP225D OPERATING RANGE
Maximum power
curve:
kV x mA = 900 Watts
0.0
1.0
2.0
3.0
4.0
5.0
6.0
7.0
8.0
9.0
10.0
11.0
mA
kV
CP300C OPERATING RANGE
CP300C