Teledyne T300 User manual

Operation Manual
Model T300/T300M
Carbon Monoxide Analyzer
Also supports operation of:
Models T320 and T320U Analyzers
(when used in conjunction with T320/320U Addendum, PN07406)
© TELEDYNE API (TAPI)
9970 Carroll Canyon Road
SAN DIEGO, CA 92121-5201
USA
Toll-free Phone: [phone]
Phone: [phone]
Fax: [phone]
Email: api-[email protected]
Website: http://www.teledyne-api.com/
Copyright 2010-2012 06864B DCN6314
Teledyne API 14 February 2012

i
ABOUT TELEDYNE API (TAPI)
Teledyne API (TAPI), a business unit of Teledyne Instruments, Inc., is a worldwide
market leader in the design and manufacture of precision analytical instrumentation used
for air quality monitoring, continuous emissions monitoring, and specialty process
monitoring applications. Founded in San Diego, California, in 1988, TAPI introduced a
complete line of Air Quality Monitoring (AQM) instrumentation, which comply with
the United States Environmental Protection Administration (EPA) and international
requirements for the measurement of criteria pollutants, including CO, SO2, NOX and
Ozone.
Since 1988 TAPI has combined state-of-the-art technology, proven measuring
principles, stringent quality assurance systems and world class after-sales support to
deliver the best products and customer satisfaction in the business.
For further information on our company, our complete range of products, and the
applications that they serve , please visit www.teledyne-api.com or contact
[e-mail].
NOTICE OF COPYRIGHT
© 2010-2012 Teledyne API, Inc. All rights reserved.
TRADEMARKS
All trademarks, registered trademarks, brand names or product names appearing in this
document are the property of their respective owners and are used herein for
identification purposes only.
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IMPORTANT SAFETY INFORMATION
Important safety messages are provided throughout this manual. Please read these messages carefully.
A safety message alerts you to potential hazards that could hurt you or others. Each safety message is
associated with a safety alert symbol. These symbols are found in the manual and inside the instrument. The
definition of these symbols is described below:
WARNING: Electrical Shock Hazard
HAZARD: Strong oxidizer
GENERAL WARNING/CAUTION: Read the accompanying
message for specific information.
CAUTION: Hot Surface Warning
Technician Symbol: All operations marked with this symbol are to
be performed by qualified maintenance personnel only.
DO NOT TOUCH: Touching some parts of the instrument without
protection or proper tools could result in damage to the part(s)
and/or the instrument.
Electrical Ground: This symbol inside the instrument marks the
central safety grounding point for the instrument.
CAUTION - General Safety Hazard
This instrument
should only be used for the purpose and in the manner
described in this manual. If you use this instrument
in a manner other
than that for which
it was intended, unpredictable behavior could ensue
with possible hazardous consequences.
NEVER use any gas analyzer to sample combustible gas(es).
Note Technical Assistance regarding the use and maintenance of the
T300/T300M or any other Teledyne API product can be obtained by
contacting Teledyne API’s Customer Service Department:
Phone: [phone]
Email: [e-mail]
or by accessing various service options on our website at
7http://www.teledyne-api.com/.
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CONSIGNES DE SÉCURITÉ
Des consignes de sécurité importantes sont fournies tout au long du présent manuel dans le but d’éviter des
blessures corporelles ou d’endommager les instruments. Veuillez lire attentivement ces consignes. Chaque
consigne de sécurité est représentée par un pictogramme d’alerte de sécurité; ces pictogrammes se retrouvent
dans ce manuel et à l’intérieur des instruments. Les symboles correspondent aux consignes suivantes :
AVERTISSEMENT : Risque de choc électrique
DANGER : Oxydant puissant
AVERTISSEMENT GÉNÉRAL / MISE EN GARDE
: Lire la consigne
complémentaire pour des renseignements spécifiques
MISE EN GARDE : Surface chaude
Ne pas toucher : Toucher à certaines parties de l’instrument sans protection ou
sans les outils appropriés pourrait entraîner des dommages aux pièces ou à
l’instrument.
Pictogramme « technicien » : Toutes les opérations portant ce symbole doivent
être effectuées uniquement par du personnel de maintenance qualifié.
Mise à la terre : Ce symbole à l’intérieur de l’instrument détermine le point central
de la mise à la terre sécuritaire de l’instrument.
MISE EN GARDE
Cet instrument doit être utilisé aux fins décrites et de la manière décrite
dans ce manuel. Si vous utilisez cet instrument d’une autre manière que
celle pour laquelle il a été prévu, l’instrument pourrait se comporter de
façon imprévisible et entraîner des conséquences dangereuses.
NE JAMAIS utiliser un analyseur de gaz pour échantillonner des gaz
combustibles!
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WARRANTY
WARRANTY POLICY (02024D)
Teledyne API (TAPI), a business unit of Teledyne Instruments, Inc., warrants its
products as follows:
Prior to shipment, TAPI equipment is thoroughly inspected and tested. Should
equipment failure occur, TAPI assures its customers that prompt service and support
will be available.
COVERAGE After the warranty period and throughout the equipment lifetime, TAPI stands ready to
provide on-site or in-plant service at reasonable rates similar to those of other
manufacturers in the industry. All maintenance and the first level of field
troubleshooting are to be performed by the customer.
NON-TAPI MANUFACTURED EQUIPMENT
Equipment provided but not manufactured by TAPI is warranted and will be repaired to
the extent and according to the current terms and conditions of the respective equipment
manufacturer’s warranty.
GENERAL During the warranty period, TAPI warrants each Product manufactured by TAPI to be
free from defects in material and workmanship under normal use and service.
Expendable parts are excluded.
If a Product fails to conform to its specifications within the warranty period, TAPI shall
correct such defect by, in TAPI's discretion, repairing or replacing such defective
Product or refunding the purchase price of such Product.
The warranties set forth in this section shall be of no force or effect with respect to any
Product: (i) that has been altered or subjected to misuse, negligence or accident, or (ii)
that has been used in any manner other than in accordance with the instruction provided
by TAPI, or (iii) not properly maintained.
THE WARRANTIES SET FORTH IN THIS SECTION AND THE REMEDIES
THEREFORE ARE EXCLUSIVE AND IN LIEU OF ANY IMPLIED WARRANTIES OF
MERCHANTABILITY, FITNESS FOR PARTICULAR PURPOSE OR OTHER
WARRANTY OF QUALITY, WHETHER EXPRESSED OR IMPLIED. THE REMEDIES
SET FORTH IN THIS SECTION ARE THE EXCLUSIVE REMEDIES FOR BREACH OF
ANY WARRANTY CONTAINED HEREIN. API SHALL NOT BE LIABLE FOR ANY
INCIDENTAL OR CONSEQUENTIAL DAMAGES ARISING OUT OF OR RELATED TO
THIS AGREEMENT OF TAPI'S PERFORMANCE HEREUNDER, WHETHER FOR
BREACH OF WARRANTY OR OTHERWISE.
TERMS AND CONDITIONS
All units or components returned to Teledyne API should be properly packed for
handling and returned freight prepaid to the nearest designated Service Center. After the
repair, the equipment will be returned, freight prepaid.
ATTENTION AVOID WARRANTY INVALIDATION
Failure to comply with proper anti-Electro-Static Discharge (ESD)
handling and packing instructions and Return Merchandise Authorization
(RMA) procedures when returning parts for repair or calibration may void
your warranty. For anti-ESD handling and packing instructions please
refer to “Packing Components for Return to Teledyne API’s Customer
Service” in the Primer on Electro-Static Discharge section of this manual,
and for RMA procedures please refer to our Website at http://www.teledyne-
api.com under Customer Support > Return Authorization.
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ABOUT THIS MANUAL
Presented here is information regarding the documents that are included with this
manual (Structure), its history of release and revisions (Revision History), how the
content is organized (Organization), a description of other information related to this
manual (Related Information), and the conventions used to present the information in
this manual (Conventions Used).
STRUCTURE
This T300 manual, PN 06864, is comprised of multiple documents, assembled in PDF
format, as listed below.
Note We recommend that this manual be read in its entirety before any attempt
is made to operate the instrument.
Part No. Rev Name/Description
06864 B Operation Manual, T300 Carbon Monoxide Analyzer
04906 H Appendix A, Menu Trees and related software documentation
06849 A Spare Parts List (in Appendix B of this manual)
04301 E Recommended Spares Stocking Levels List/T300 (in Appendix B of this manual)
04834 G Recommended Spares Stocking Levels List/T300M (in Appendix B of this manual)
04305 G Appendix C, Repair Form
06912 B Interconnect Diagram (in Appendix D of this manual)
069120100 B Interconnect Table (in Appendix D of this manual)
Schematics (in Appendix Dof this manual)
03297 K PCA, 03296, IR Photodetector Preamp and Sync Demodulator
03632 A PCA, 03631, 0-20mA driver
04354 D PCA, 04003, Pressure/Flow Transducer Interface
05033 A PCA, 05032, Opto-Interrupter
04136 B PCA, 04135, Relay Board
04468 B PCA, 04467, Analog Output Isolator
05803 B SCH, PCA 05802, MOTHERBOARD, GEN-5
06698 D SCH, PCA 06670, INTRFC, LCD TCH SCRN,
06882 B SCH, LVDS TRANSMITTER BOARD
06731 B SCH, AUX-I/O BOARD
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ORGANIZATION
This manual is divided among three main parts and a collection of appendices at the end.
Part I contains introductory information that includes an overview of the analyzer,
descriptions of the available options, specifications, installation and connection
instructions, and the initial calibration and functional checks. The last two sections
contain Frequently Asked Questions (FAQs) followed by a glossary, and a description
of available options.
Part II comprises the operating instructions, which include basic, advanced and remote
operation, calibration, diagnostics, testing, validating and verifying, and ends with
specifics of calibrating for use in EPA monitoring.
Part III provides detailed technical information, such as theory of operation,
maintenance, and troubleshooting and repair. It also contains a section that provides
important information about electro-static discharge and avoiding its consequences.
The appendices at the end of this manual provide support information such as, version-
specific software documentation, lists of spare parts and recommended stocking levels,
and schematics.
CONVENTIONS USED
In addition to the safety symbols as presented in the Important Safety Information page,
this manual provides special notices related to the safety and effective use of the
analyzer and other pertinent information.
Special Notices appear as follows:
ATTENTION COULD DAMAGE INSTRUMENT AND VOID WARRANTY
This special notice provides information to avoid damage to your
instrument and possibly invalidate the warranty.
IMPORTANT IMPACT ON READINGS OR DATA
Could either affect accuracy of instrument readings or cause loss of data.
Note Pertinent information associated with the proper care, operation or
maintenance of the analyzer or its parts.
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