Tennant T600e Operating and installation instructions

T600 / T600e
Walk Behind Floor Scrubber
English EN
Service Information
Manual
9016605
Rev. 00 (04-2018)
*9016605*
For the latest Parts Manuals and other
language Operator Manuals, visit:
www.tennantco.com/manuals
R
Hygenic®Fully Cleanable Recovery Tank
TennantTrue®Parts
IRIS®a Tennant Technology
Pro-Panel®Controls
Insta-Fit™Adapter
Smart-Fill™Automatic Battery Watering

INTRODUCTION
This manual is available for each new model. It provides
necessary operation and maintenance instructions.
Read this manual completely and
understand the machine before
operating or servicing it.
This machine will provide excellent service. However,
the best results will be obtained at minimum costs if:
• The machine is operated with reasonable care.
• The machine is maintained regularly - per the
machine maintenance instructions provided.
• The machine is maintained with manufacturer
supplied or equivalent parts.
To view, print or download manuals online visit
www.tennantco.com/manuals
PROTECT THE ENVIRONMENT
Please dispose of packaging materials
and used machine components such as
batteries in an environmentally safe way
according to your local waste disposal
regulations.
Always remember to recycle.
Tennant Company
PO Box 1452
Minneapolis, MN 55440
Phone: [phone] or (763) 513- 2850
www.tennantco.com
1-Step, Pro-Membrane, Severe Environment, Zone Settings, Quite-
Mode are US registered and unregistered trademarks of Tennant
Company.
Trojan® and HydroLINK® are registered trademarks of Trojan Battery
Company.
Windows 7® is a registered trademark of the Microsoft Corporation.
This product may contain portions of software that have various 3rd
party licenses. More information can be found at: www.tennantco.
com/opensource
Specifications and parts are subject to change without notice.
Original Instructions. Copyright © 2017 Tennant Company. All rights
reserved.
INTENDED USE
The T600e/T600 walk-behind floor scrubber is intended
for commercial use, for example in hotels, schools,
hospitals, factories, shops, offices and rental
businesses. It is designed to scrub hard floor surfaces
(concrete, tile, stone, synthetic, etc.) in an indoor
environment. This machine is not intended for cleaning
carpets or sanding wood floors. Use only
recommended pads/brushes and commercially
available floor cleaning detergents. Do not use this
machine other than described in this manual.
MACHINE DATA
Please fill out at time of installation for future reference.
Model No. - _________________________________________
Serial No. - _________________________________________
Installation Date - ____________________________________
SERIAL NUMBER LABEL LOCATION
UNCRATING MACHINE
Carefully check machine for signs of damage. Report
damages at once to carrier. Contact distributor or
Tennant for missing items.
To uncrate the machine, remove straps, wheel blocks
and shipping brackets. Using the supplied ramp
carefully back the machine off the pallet. Make sure
scrub head is in the raised position.
ATTENTION: Do not remove machine from pallet
without using ramp, machine damage may occur.

3
T600/T600e 9016605 (04-2018)
CONTENTS
CONTENTS
Contents................................................................3
Important Safety Instructions -
Save These Instructions........................................6
General Information.............................................10
Component Locator ......................................10
Machine Components...................................11
Electrical Schematic Symbols.......................12
T600 Electrical Schematic - Page 1..............13
T600 Electrical Schematic- Page 2...............14
T600 Electrical Schematic - Page 3..............15
T600 Electrical Schematic - Page 4..............16
T600e Electrical Schematic - Page 1............17
T600e Electrical Schematic - Page 2............18
T600e Electrical Schematic - Page 3............19
T600e Electrical Schematic - Page 4............20
Operational Matrix.........................................21
Fastener Torque............................................22
SAE (Standard)........................................22
Metric .......................................................22
General Machine Dimensions/
Capacities/Performance.........................23
General Machine Dimensions/
Capacities/Performance.........................24
Machine Dimensions.....................................25
Maintenance........................................................30
Maintenance Chart........................................30
Machine Maintenance...................................31
Yellow Touch Points ......................................31
After Daily Use..............................................31
After Weekly Use..........................................33
After Every 50 Hours Of Use ........................34
After Every 100 Hours Of Use ......................35
After Every 200 Hours Of Use ......................35
Electric Motors..............................................35
Belts (Cylindrical Brush Model).....................35
Batteries........................................................36
Maintenance-Free Batteries.....................36
Flooded (Wet) Lead-Acid Batteries..........36
Checking Connections / Cleaning............36
Charging Batteries ...................................37
Battery Charger Settings..........................38
Off-Board Battery Charger:......................38
Off-Board Battery Charger Settings:........38
On-Board Battery Charger Settings:........39
Selecting Battery Type
(T600 Pro-Panel Model)......................39
Hydrolink® Battery Watering System
(Trojan® Battery Option).....................40
Manual Hand Pump Battery Watering
System (Tab Battery Option)...............41
Smart-Fill Automatic Battery Watering
(Trojan® Battery Option).....................42
Automatic Battery Watering System
(Tab Battery Option)............................42
Battery Compartment Drain Hose............43
Squeegee Blade Replacement And
Adjustment..............................................44
Brush And Pad Replacement........................46
Installing And Removing Disk Brushes/
Pads (Disk Scrub Head Model)...........46
Installing Orbital Pads
(Orbital Scrub Head Model).................47
Installing Cylindrical Brushes
(Cylindrical Brush Scrub
Head Model)........................................47
ec-H2O Water Conditioning Cartridge
Replacement ..........................................48
Machine Jacking...........................................49
Pushing And Transporting Machine ..............50
Pushing Machine......................................50
Transporting Machine...............................50
Storing Machine............................................51
Freeze Protection.....................................51
Troubleshooting ............................................53
Troubleshooting...................................................56
Faults And Warnings.....................................56
On-Board Battery Charger Service
Indicator Codes...................................64
ABW (Automatic Battery Watering)
System Icon Indicator Codes ..............64
T600 / T600e ec-H2O Nanoclean
Icon Faults...........................................65
Off-Board Charger ErrorAnd
Fault Codes.........................................67
T600 On-Board Battery Charging On.......68
T600 Batteries Fail To Charge /
Reduced Run Time
(Onboard Charger)..............................69
T600 Off Board Battery Charging On.......70
T600 Batteries Fail To Charge /
Reduced Run Time
(Off Board Charger).............................71
T600 Power Up On ..................................72
T600 Machine Failed To Power Up..........73
T600 Propel Subsystem...........................74
T600 Machine Failed To Propel ...............75
T600 Scrub Motor On...............................76
T600 Scrub Motor Failed To Turn On.......77

4T600/T600e 9016605 (04-2018)
CONTENTS
T600 Scrub Head Lift Actuator.................78
T600 Scrub Head Failed To Lift / Lower...79
T600 Vacuum Fan On..............................80
T600 Vacuum Fan Failed To Turn On ......81
T600 Solution Control On
(Conventional).....................................82
T600 Solution Control Failed To Turn
On (Conventional)...............................83
T600 Solution Control On (ec-H2O)
(Option) ...............................................84
T600 Solution Control Failed To Turn
On (ec-H2O)........................................85
T600 SE (Severe Environment) On
(Option) ...............................................86
T600 SE (Severe Environment)
Failed To Turn On................................87
T600 Spray Pump (Option)......................88
T600 Spray Pump Failed To Turn On.......89
T600 Automatic Battery Watering
(Option) ...............................................90
T600 Automatic Battery Watering
System Failed To Turn On (Option).....91
T600 i-Drive Testing
(Universal Schematic).........................92
T600 i-Drive Testing Procedure................93
T600e On-Board Battery Charging On.....94
T600e Batteries Fail To Charge /
Reduced Run Time
(On-Board Charger) ............................95
T600e Off-Board Battery Charging On.....96
T600e Batteries Fail To Charge /
Reduced Run Time
(Off-Board Charger) ............................97
T600e Power Up On ................................98
T600e Machine Failed To Power Up........99
T600e Propel Subsystem.......................100
T600e Machine Failed To Propel ...........101
T600e Scrub Motor On...........................102
T600e Scrub Motor Failed To Turn On...103
T600e Scrub Head Lift Actuator.............104
T600e Scrub Head Failed To Lift /
Lower.................................................105
T600e Vacuum Fan On..........................106
T600e Vacuum Fan Failed To Turn On ..107
T600e Solution Control On
(Conventional)...................................108
T600e Solution Control Failed To
Turn On (Conventional).....................109
T600e Solution Control On (ec-H2O)
(Option) .............................................110
T600e Solution Control Failed To
Turn On (ec-H2O) .............................111
T600e Automatic Battery Watering
(Option) .............................................112
T600e Automatic Battery Watering
System Failed To Turn On (Option)...113
T600e i-Drive Testing
(Universal Schematic).......................114
T600e i-Drive Testing Procedure............115
CAN Open Network Issues.........................116
Connector Fully Seated..........................116
Pin Fully Seated.....................................116
Network Resistance...............................116
Displaying Fault Codes / Warnings
(Pro-Panel Machines Only) ..................117
Entering The Manual Mode (T600e
Control Panel Machines Only)..............118
Entering The Manual Mode (T600
Pro-Membrane Control Panel
Machines Only).....................................119
Entering The Manual Mode
(Pro-Panel Machines Only) ..................120
Service...............................................................124
Service Diagnostics Tool.............................124
Programming A New Interface Module...124
Updating The Machine Firmware...........127
Programming The I-Drive Module..........130
Reconfiguring The Machine After
New Hardware / Option Installation...132
Accessing Support Documentation........135
Chassis.......................................................138
Remove / Install The Transaxle
Assembly...........................................138
Removing / Installing The Transaxle
Vibration Isolators..............................141
Removing / Installing The Drive
Motor Carbon Brushes......................142
Removing / Installing The Swivel
Casters..............................................143
Tires .......................................................143
Solution Systems........................................144
Removing / Replacing / Installing
The Vacuum Fan...............................144
Removing / Inspecting / Replacing
The Recovery Tank Vacuum Fan
Carbon Brushes ................................146
Removing / Replacing The
Recovery Tank...................................148
Removing / Installing The Water
Solenoid Valve ..................................152
Connecting Hoses To PTC
(Push-To-Connect) Fittings................154
Disconnect Hoses From PTC
(Push-To-Connect) Fittings................155

5
T600/T600e 9016605 (04-2018)
CONTENTS
Removing / Replacing / Installing
The Auto-Fill Assembly......................156
Replacing The Solution Tank..................158
Scrubbing Systems.....................................160
Removing / Replacing / Installing
The Disk Scrub Head........................160
Removing / Installing The Disk Scrub
Head Motor Carbon Brushes.............163
Disk Scrub Head Maintenance...............164
Removing / Replacing / Installing The
Cylindrical Scrub Head......................166
Checking / Adjusting The Cylindrical
Scrub Brush Pattern..........................168
Cylindrical Scrub Head Maintenance.....170
Removing / Reinstalling / Replacing
The Cylindrical Brush Drive Belt........172
Removing / Replacing / Installing
The Cylindrical Brush Drive Motor.....174
Removing / Installing The Cylindrical
Scrub Head Motor Carbon Brushes..175
Removing / Replacing / Installing
The Orbital Scrub Head Assembly....176
Removing / Installing The Orbital
Scrub Head Motor Carbon Brushes..178
Orbital Scrub Head Maintenance...........180
Removing / Installing The Lower
Orbital Scrub Head Isolators.............181
Removing / Installing / Replacing
The Orbital Scrub Head Eccentric
Drive Assembly..................................182
Removing / Replacing / Adjusting
The Actuator......................................184
Control Modules / Controls / Electrical........190
Removing / Installing The Control
Module - T600 Machines Only ..........190
Removing / Installing The I-Drive
Module Or 25-Amp, 36 VDC
Relay - T600 Machines Only.............192
Removing / Installing / Replacing
The Relays - T600e Machines Only..194
Removing / Installing The I-Drive
Module Or 25-Amp, 36 VDC
Relay - T600e Machines Only...........196
Removing / Replacing The
Pro-Panel (T600) Control Panel /
Control Board....................................198
Removing / Installing The Membrane
(T600e)And Pro-Membrane
(T600) Control Panels.......................200
Disassembling The Control Handle
Assembly ..........................................202
Removing / Installing The Speed
Range Potentiometer ........................205
Removing / Installing The Direction
Switch................................................206
Removing / Installing The Bail Switch....207
Removing / Replacing / Installing
The Controls Located On The
Lower Console ..................................208
Removing / Installing The On-Board
Battery Charger.................................210
Options........................................................212
Smart-Fill ABW (Automatic Battery
Watering) System (Option)................212
TAB ABW (Automatic Battery
Watering) System (Option) -
EMEA Machines Only........................214
Replacing The Smart-Fill ABW
(Automatic Battery Watering)
Controller...........................................215
ABW Pump Is Timing Out (1 Minute).....216
ABW Overfills The Batteries...................216
Replacing The ABW In Tank Pump........217
Removing / Installing The ec-H2O
Solution Pump (Option).....................218
Removing / Replacing / Installing The
ec-H2O Pressure Switch (Option).....220
Removing / Installing The ec-H2O
Module (Option).................................221
Removing / Installing The ec-H2O
Dispenser Pump (Option)..................222
Servicing The ec-H2O Module
(Option) .............................................224
SE (Severe Environment) Group
Maintenance (Option)........................226
Removing / Installing The Detergent
Pump Assembly.................................227
Removing / Installing The Detergent
Metering Liquid Level Sensor............228
Removing / Installing The Recovery
Tank Rinse Pump (Option))...............229

6T600/T600e 9016605 (04-2018)
SAFETY PRECAUTIONS
IMPORTANT SAFETY INSTRUCTIONS - SAVE THESE INSTRUCTIONS
The following precautions are used throughout this
manual as indicated in their descriptions:
WARNING: To warn of hazards or unsafe
practices that could result in severe
personal injury or death.
FOR SAFETY: To identify actions that must be
followed for safe operation of equipment.
The following information signals potentially
dangerous conditions to the operator. Know when
these conditions can exist. Locate all safety devices
on the machine. Report machine damage or faulty
operation immediately.
WARNING: To Reduce the Risk of Fire,
Explosion, Electric Shock or Injury:
-Read manual before operating machine.
-Do not use or pick up flammable materials or
reactive metals.
-Do not use near flammable liquids, vapors or
combustible dusts.
This machine is not equipped with an
explosion proof motor. The electric motor
will spark upon start up and during operation
which could cause a flash fire or explosion if
machine is used in an area where flammable
vapors/liquids or combustible dusts are
present.
-Batteries emit hydrogen gas. Explosion or fire
can result. Keep sparks and open flame away
when charging.
-Disconnect battery cables and charger cord
before cleaning and servicing machine.
-Do not charge batteries with damaged cord.
Do not modify plug.
If the charger supply cord is damaged
or broken, it must be replaced by the
manufacturer or its service agent or a
similarly qualified person in order to avoid a
hazard.
-Do not use outdoors. Store indoors.
-Spinning pad/brush, keep hands away.
WARNING: This machine contains chemicals
known to the state of California to cause cancer,
birth defects, or other reproductive harm.
IRIS Telemetry (Option) - This machine may be
equipped with technology that automatically
communicates over the cellular network. If the
machine will be operated where cell phone use
is restricted because of concerns related to
equipment interference, please contact a Tennant
representative for information on how to disable
the cellular communication functionality.
FOR SAFETY:
1. Do not operate machine:
- Unless trained and authorized.
- Unless operator manual is read and understood.
- Unless mentally and physically capable of
following machine instructions.
- Under the influence of alcohol or drugs.
- While using a cell phone or other types of
electronic devices.
- If not in proper operating condition.
- With pads or accessories not supplied or
approved by Tennant. The use of other pads
may impair safety.
- In outdoor areas. This machine is for indoor use
only.
- In areas where flammable vapors/liquids or
combustible dusts are present.
- In areas that are too dark to safely see the
controls or operate the machine.
- In areas with possible falling objects.
2. Before operating machine:
- Check machine for fluid leaks.
- Make sure all safety devices are in place and
operate properly.
- Check steering for proper operation.
3. When operating machine:
- Use only as described in this manual.
- Report machine damage or faulty operation
immediately.
- Wear closed-toe, non-slip work shoes.
- Reduce speed when turning.
- Go slowly on inclines and slippery surfaces.
- Always be aware of surroundings while
operating machine.
- Drive slowly through doorways and narrow
openings.
- Be cautious of the squeegee near bystanders
and obstacles.
- Do not access the video / help screens while
machine is moving (Pro-Panel)

7
T600/T600e 9016605 (04-2018)
SAFETY PRECAUTIONS
- Do not scrub or transport on inclines that
- exceed 2% grade.
- Follow site safety guidelines concerning wet
floors.
- Follow mixing, handling and disposal
instructions on chemical containers.
- Do not carry passengers on any part of the
machine.
- Use care when reversing machine.
- Keep children and unauthorized persons away
from machine.
- Do not allow machine to be used as a toy.
- Do not use spray nozzle for off-aisle cleaning,
slip hazard may occur.
- Do not leave machine unattended when filling
solution tank with auto-fill feature.
- Park machine on level surface when filling
solution tank with auto-fill feature.
4. Before leaving or servicing machine:
- Stop on level surface.
- Turn off machine and remove key.
5. When servicing machine:
- Disconnect battery connection and charger cord
before working on machine.
- Do not pull on battery charger cord to unplug.
Grasp plug at outlet and pull.
- All work must be done with sufficient lighting
and visibility.
- All repairs must be performed by trained
personnel.
- Use Tennant supplied or approved replacement
parts.
- Do not modify the machine from its original
design.
- Block machine tires before jacking machine up.
- Jack machine up at designed locations only.
Support machine with jack stands.
- Use hoist or jack that will support the weight of
the machine.
- Do not push or tow the machine without an
operator controlling the machine.
- Do not push the machine on inclines with brake
disabled.
- Avoid moving parts. Do not wear loose clothing
or jewelry and secure long hair.
- Do not disconnect the off-board charger’s DC
cord from the machine’s receptacle when the
charger is operating. Arcing may result. If the
charger must be interrupted during charging
cycle, disconnect the AC power supply cord
first.
- Do not use incompatible battery chargers as
this may damage battery packs and potentially
cause a fire hazard.
- Inspect charger cord regularly for damage.
- Do not plug in charger if prongs are wet.
- Open recovery tank to vent batteries if
temperature is above 80°F/27°C when charging
batteries.
- Keep work area well ventilated.
- Avoid contact with battery acid.
- Always follow site safety rules when disposing
battery compartment liquid.
- Follow site safety rules concerning battery
removal.
- Keep all metal objects off batteries.
- Use a non-conductive battery removal device.
- Do not power spray or hose off machine.
Electrical malfunction may occur. Use damp
cloth.
- Use a hoist or adequate assistance when lifting
batteries.
- Battery installation must be done by trained
personnel.
- Only use distilled water when filling the
automatic battery watering tank.
- Wear personal protection equipment as needed
and where recommended in this manual.
For Safety: wear protective gloves.
For Safety: wear eye protection.
6. When loading/unloading machine onto/off truck or
trailer:
- Drain tanks before loading machine.
- Use a ramp that can support the machine
weight and operator.
- Do not drive on a slippery ramp.
- Use caution when operating on ramp.
- The machine may only be operated on gradients
up to 2%.
- Lower the scrub head and squeegee before
tying down machine.
- Turn machine off and remove key.
- Block machine wheels.
- Use tie-down straps to secure machine.

8T600/T600e 9016605 (04-2018)
SAFETY PRECAUTIONS
The following safety labels are mounted on the
machine in the locations indicated. Replace damaged
/ missing labels.
WARNING LABEL - Located on recovery tank cover.
WARNING LABEL -
Electrical hazard.
Disconnect battery
cables before servicing
machine.
Located above battery
cable connectors.
WARNING LABEL -
Batteries emit hydrogen gas.
Explosion or fire can result. Keep
sparks and open flame away when
charging.
Located on bottom side of recovery tank.
WARNING LABEL -
Spinning brush. Keep
hands away.
Located on scrub head.
FOR SAFETY LABEL -
Read manual. Battery
compartment drain
hose. Avoid contact with
battery acid.
Located above battery
compartment drain hose.

9
T600/T600e 9016605 (04-2018)
SAFETY PRECAUTIONS
WARNING LABEL -
Electrical hazard.
Disconnect battery
cables before servicing
machine.
Located above battery
cable connectors.
WARNING LABEL -
Spinning brush. Keep
hands away.
Located on scrub head.
FOR SAFETY LABEL -
Read manual. Battery
compartment drain
hose. Avoid contact with
battery acid.
Located above battery
compartment drain hose.
cause an exp
l
os
i
on
or fire. Do not pick
up.
Located near control
console.
machine
.
Located near
control console.
FOR SAFETY LABEL -
Do not power spray or
hose off machine.
Electrical malfunction
may occur.
Located on control console
WARNING LABEL -
Flammable
materials can cause
explosion or fire. Do
not use flammable
materials in tank(s).
Located near solution
tank fill-port.
WARNING LABEL -
Do not charge
batteries with
damaged cord.
Electric shock can
result. Disconnect
charger cord before
servicing.
Located on control
console.
WARNING LABEL -
Batteries emit
hydrogen gas.
Explosion or fire
can result. Keep
sparks and open
flame away when
charging.
Located on control
console and bottom
side of recovery tank.

10 T600/T600e 9016605 (04-2018)
GENERAL INFORMATION
COMPONENT LOCATOR
1
27
29 32 31
37
38
39
2036
40
34
30
33
2
19
28
54
2
18
15
17
14
6
10
13
7
9
12
41
42
43 27
23
26
25
24
13
20
21
8
11
16
35
22
GENERAL INFORMATION

T600/T600e 9016605 (04-2018) 11
GENERAL INFORMATION
MACHINE COMPONENTS
1. Control handle
2. Variable speed control start bail
3. Control panel
4. Directional lever
5. Speed control dial
6. USB port (Service only)
7. Key switch
8. ec-H2O on/off switch (option)
9. Spray nozzle on/off switch (T600 option)
10.Emergency shut-off button
11.Accessory rails
12.Accessory rail clip (option)
13.Hour meter
14.Solution tank fill port
15.Solution tank auto-fill hose port (option)
16.Tank rinse out spray nozzle (T600 option)
17.Solution tank level/drain hose
18.Battery compartment drain hose
19.Recovery tank drain hose
20.On-board battery charger cord
21.On-board battery charger cord hooks
22.Off-board battery charger receptacle
(off-board battery charger model)
23.Squeegee lower/lift foot pedal
24.Squeegee assembly
25.Squeegee vacuum hose
26.Squeegee debris/drip tray
27.Recovery tank
28.Circuit breaker panel
29.ec-H2O module (option)
30.ec-H2O water conditioning cartridge
31.Severe environment detergent tank
(T600 ec-H2O option)
32.Detergent mixing ratio knob
(T600 Severe environment option)
33.Battery compartment
34.Automatic battery watering tank (option)
35.Solution tank
36.Scrub head
37.Scrub head skirt
38.Pad release plunger
39.Wall rollers
40.Transport tie-down bracket
41.Recovery tank lid
42.Recovery tank float shut-off screen
43.Recovery tank debris tray
SCRUB HEAD TYPES
28 in / 700 mm Dual Disk
32 in / 800 mm Dual Disk
36 in / 900 mm Dual Disk
28 in / 700 mm Cylindrical Brush
32 in / 800 mm Cylindrical Brush
28 in / 700 mm Orbital Pad

12 T600/T600e 9016605 (04-2018)
GENERAL INFORMATION
ELECTRICAL SCHEMATIC SYMBOLS
+-
IGN ST
+ -
Key Switch
Battery
DPDT Switch
Pressure Switch
Motor
3 Phase AC
Induction Motor
Motor Encoder
Momenary Switch N.O.
Contact Switch N.C.
Solenoid Valve
Sensor
(Variable Resistor)
Circuit Breaker
Fuse
Diode
Single Continuation Tab
Double Continuation Tab
Relay Coil
N.C. Relay Contacts
N.O. Relay Contacts
Horn or Alarm
Light
Connected
Not Connected
Connector
Energized
Adaptor Harness
Notes
Assembly
AC Plug
Capacitor

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