Tennant T5 User manual

KIT NO. 9008898
On- Board Charger
Replacement Kit
Models: T5
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9008899 Rev. 01 (03- 15) Tennant Company Customer Service: (800) 553- 8033 or (763) 513- 2850
This new battery charger replacement kit is equipped with quick- disconnect cable connectors. If the
previous charger is not equipped with the quick- disconnect cable connectors, the supplied jumper
cable is required to install new charger.
IMPORTANT: The quick- disconnect connectors must be secured in a dry place away from the battery
tray. Using the supplied cable- ties, secure the connectors next to the control panel as described in the
below instructions.
INSTALLATION INSTRUCTIONS:
Installation Time: 1 Hour
TOOLS REQUIRED: 9/16”, 5.5mm, 10mm and 13mm
Sockets, 4mm Hex Wrench, Phillips Screwdriver.
BATTERY CHARGER INSTALLATION
1. Park the machine on a clean level surface.
2. Turn off the machine and remove the key.
FOR SAFETY: Before installing kit, stop on
level surface, turn off machine, and remove
key.
3. Remove the right side panel from machine to
allow for battery removal (Figure 1).
FOR SAFETY: Wear protective gloves and eye
protection when handling batteries and battery
cables. Avoid contact with battery acid.
Remove Front
Batteries
Fig. 1
4. Disconnect the positive and negative
battery cables and remove the two front
batteries from machine.
Skip to step 7 if old charger is equipped
with the quick- disconnect cable
connectors.
5. Remove the control box cover to access the
charger cable connections (Figure 2).
Part No. Description Qty.
1059139 Charger, 120VAC, w/ Jumper Cable 1
130773 Tie, Cable, Nyl 11.0L, .14W, 3.0 Max D 5
Kit Contents
Quick- Disconnect
Cable Connectors
Jumper
Cable
Cable- Ties
Remove
2Screws
Fig. 2
6. Connect the jumper cable to terminals as
shown (Figure 3). Replace the cover.
Red Cable to Contactor
Black Cable to Stand- off
Jumper Cable
Fig. 3

On- Board Charger Replacement Kit
INSTALLATION INSTRUCTIONS - Continued
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KIT NO. 9008898
9008899 Rev. 01 (03- 15) Tennant Company Customer Service: (800) 553- 8033 or (763) 513- 2850
7. Mount the new battery charger to machine.
8. With the squeegee lift bracket removed, connect
the two black charger wires into the yellow/4A/4B
and blue/26 wire terminals (Figure 4). Re- attach
squeegee lift bracket to machine.
Squeegee
Lift Bracket
Fig. 4
9. Remove the machine’s left side panel. Three
mounting screws secure the panel into place
(Figure 5).
3 Mounting Screws
Fig. 5
10. Using the supplied cable- ties, route the
charger cables as shown and secure the
cable connectors next to the control panel as
shown below (Figure 6).
IMPORTANT: The quick- disconnect connectors
must be secured in a dry place away from the
battery tray.
Secure Cable
with Cable- ties
Fig. 6
11. Re- install side panels and batteries.
ON- BOARD BATTERY CHARGER SETTINGS
The charger is preset to charge wet/lead acid
batteries. To change the setting, unplug the
charger, peel up the corner of the display label
and set the DIP switches as shown. Failure to
properly set will result in battery damage.
Wet/Lead Acid Batteries
(Factory Setting)
AGM MK Batteries AGM Discover Batteries
NOTE:The following settings apply to T5 chargers
manufactured after 09/01/2012.