Terex Genie S-45XC User manual

Operator's Manual Supplement
4m Platform
S®-45 XC™
CE
S®-45 XC™TraX™
S®-65 XC™
S®-65 XC™TraX™
S®-85 XC™
Original Instructions
First Edition
Ninth Printing
Part No. 1295772GT

Operator's Manual Supplement First Edition • Ninth Printing
Introduction
2 4m Platform Part No. 1295772GT
Intr od ucti o n
Manufacturer:
Terex Global GmbH
Bleicheplatz 2
Schaffhausen, 8200
Switzerland
EU Authorized representative:
Genie Industries B.V.
Boekerman 5
4751 XK OUD GASTEL
The Netherlands
UK Authorized representative:
Genie UK Limited
The Maltings
Wharf Road
Grantham
NG31 6BH
UK
Contact Us:
Internet: www.genielift.com
E-mail: [e-mail]
Important
Read, understand and obey these safety rules and
operating instructions before operating this
machine. Only trained and authorized personnel
shall be permitted to operate this machine. This
manual should be considered a permanent part of
your machine and should remain with the machine
at all times. If you have any questions, contact us.
Approved Model
S®-45 XC™ CE/UK Models
S®-45 XC™ Trax™ CE/UK Models
S®-65 XC™ CE/UK Models
S®-65 XC™ Trax™ CE/UK Models
S®-85 XC™ CE/UK Models
Do not install the 4m platform on
any Genie product other than
the approved models.
Copyright © 2020 by Terex Corporation
First Edition: Ninth Printing, October 2022
Genie and "S" are registered trademarks of Terex South
Dakota, Inc. in the U.S.A. and many other countries.
"XC" and "TraX" are trademarks of Terex South Dakota, Inc.
These machines comply with
Complies with EC Directive 2006/42/EC
See EC Declaration of Conformity
Supply of Machinery (Safety) Regulations 2008

First Edition • Ninth Printing Operator's Manual Supplement
S-45 XC, S-45 XC Trax, S-65 XC, S-65 XC Trax, S-85 XC
with 4m Platform
Part No. 1295772GT 4m Platform 3
S-45 X C , S-45 XCTrax, S-65 XC, S-65 XC Tr ax , S-85 XC w i t h 4m Pl a tf orm
Danger
Failure to obey the instructions and
safety rules in this manual will result
in death or serious injury.
Note: These installation instructions only apply to
the Genie models listed on the front cover.
Using the 4m Platform with the
options below will result in
death or serious injury.
Using the 4m Platform on a
machine without the appropriate
4m platform software will result
in death or
serious injury.
Note: The following options are NOT
approved for use with the 4m platform:
6 ft Half mesh Plate/Gate (option)
8 ft Half mesh Plate/Gate (option)
6 ft Auxiliary Top Rail (option)
8 ft Auxiliary Top Rail (option)
6 ft Aircraft Protection (option)
Operator Protective Structure (OPS) (option)
Euro Toeboard (option)
4m Platform Safety
Read, understand and obey all warnings and
instructions provided with the 4m platform.
Do not exceed the rated platform capacity.
Verify the 4m platform is securely installed.
Install the 4m platform software appropriate for the
approved model, before operating the machine.
Verify the Installation of the appropriate software
of the 4m platform before operating the machine.
Each approved model requires the appropriate
software version.
Do not move the platform into the unrestricted
range of motion zone.
When the 4m platform assembly is attached, this
manual should be considered a permanent part of
your machine and should remain with the machine
at all times.

Operator's Manual Supplement First Edition • Ninth Printing
S-45 XC, S-45 XC Trax, S-65 XC, S-65 XC Trax, S-85 XC
with 4m Platform
4 4m Platform Part No. 1295772GT
Symbol and Hazard Pictorials
Definitions
Read the supplement, part
number 1295772GT.
Tip
-over hazard
Maximum capacity
60
0 lbs/272 kg
Lanyard anchorage points
Crushing hazard
Pre-operation Inspection
Verify the operator’s manual and any
necessary supplements are complete, legible
and in the storage container located in the
platform.
Verify all decals are legible and in place.
Check the 4m Platform for damage, improperly
installed or missing parts and unauthorized
modifications.
Nuts, bolts and other fasteners
Cracks in structural components
Dents or damage to 4m Platform

First Edition • Ninth Printing Operator's Manual Supplement
S-45 XC, S-45 XC Trax, S-65 XC, S-65 XC Trax, S-85 XC
with 4m Platform
Part No. 1295772GT 4m Platform 5
Decal Inspection - S-45 XC, S-45 XC Trax
Use the inspection to verify that all decals are legible and in place. Decals may vary depending on
machine configuration. These decals are also applicable to S-45 XC Trax, even if the picture does not
show the tracks.
Part No.
Decal Description
Qty
1290025 Label – Warning, Crushing Hazard, 50X25
1
1309687
Decal, Lock Transport
1
1309688
Decal - Swing Lock, 4m Platform
2
1299669
Decal, Label, Tip-over Hazard, 4M Platform
1
1309685
Danger – Capacity, S45XC 4m Platform
1
1312387
Label - 4m Platform, Max Allowable Chassis Inclination, Symbol
1
Shading indicates decal is hidden from view, i.e. under covers
1309688
1309687
1299669
1312387
1290025
1309685
1309688

Operator's Manual Supplement First Edition • Ninth Printing
S-45 XC, S-45 XC Trax, S-65 XC, S-65 XC Trax, S-85 XC
with 4m Platform
6 4m Platform Part No. 1295772GT
Decal Inspection - S-65 XC, S-65 XC Trax
Use the inspection to verify that all decals are legible and in place. Decals may vary depending on
machine configuration. These decals are also applicable to S-65 XC Trax, even if the picture does not
show the tracks.
Part No.
Decal Description
Qty
1290025 Label – Warning, Crushing Hazard, 50X25
1
1290026
Decal, Lock Transport
1
1295271
Danger – Capacity, S65XC 4m Platform
1
1299668
Decal - Swing Lock, 4m Platform
2
1299669
Decal, Label, Tip-over Hazard, 4M Platform
1
1312387
Label - 4m Platform, Max Allowable Chassis Inclination, Symbol
1
Shading indicates decal is hidden from view, i.e. under covers
1290025
1290026
1299668
1312387
1295271
1299669
1299668

First Edition • Ninth Printing Operator's Manual Supplement
S-45 XC, S-45 XC Trax, S-65 XC, S-65 XC Trax, S-85 XC
with 4m Platform
Part No. 1295772GT 4m Platform 7
Decal Inspection - S-85 XC
Use the inspection to verify that all decals are legible and in place. Decals may vary depending on
machine configuration.
Part No.
Decal Description
Qty
1290025*
Decal, Warning, Crush Hazard
1
1299669
Decal, Label, Tip-over Hazard, 4M Platform
1
1312380*
Decal, Lock Transport
1
1312368
Decal, Swing Lock, 4M Platform
2
1312369
Decal, Danger, Capacity, S-85 XC 4M Platform, Symbol
1
1312387
Label - 4m Platform, Max Allowable Chassis Inclination, Symbol
1
Shading indicates decal is hidden from view, i.e. under covers
1312369
1299669
1312368
1290025
1312380
1312387
1312368

Operator's Manual Supplement First Edition • Ninth Printing
S-45 XC, S-45 XC Trax, S-65 XC, S-65 XC Trax, S-85 XC
with 4m Platform
8 4m Platform Part No. 1295772GT
Platform Capacity Range
Range of motion is controlled automatically based
on platform load.
S-45 XC, S-45 XC Trax with 4m Platform,
Range of Motion Chart
Maximum platform capacity
1600 lbs 272 kg
Vertical Values Horizontal Values
2-5 ft -1.52 m 15 -10 ft -3.05 m
30 ft 0 m 16 -5 ft -1.52 m
45 ft 1.52 m 17 0 ft 0 m
510 ft 3.05 m 18 5 ft 1.52 m
615 ft 4.57 m 19 10 ft 3.05 m
7
20 ft 6.1 m
20
15 ft 4.57 m
825 ft 7.62 m 21 20 ft 6.1 m
930 ft 9.14 m 22 25 ft 7.62 m
10 35 ft 10.67 m 23 30 ft 9.14 m
11 40 ft 12.19 m 24 35 ft 10.67 m
12 45 ft 13.72 m 25 40 ft 12.19 m
13 50 ft 15.24 m
14 55 ft 16.76 m
S-65 XC, S-65 XC Trax with 4m Platform,
Range of Motion Chart
Maximum platform capacity
1600 lbs 272 kg
Vertical Values Horizontal Values
2-20 ft -6.1 m 13 -10 ft -3.05 m
3-10 ft -3.05 m 14 0 ft 0 m
4
0 ft 0 m
15
10 ft 3.05 m
510 ft 3.05 m 16 20 ft 6.1 m
620 ft 6.1 m 17 30 ft 9.14 m
730 ft 9.14 m 18 40 ft 12.19 m
840 ft 12.19 m 19 50 ft 15.24 m
950 ft 15.24 m 20 60 ft 18.29 m
10 60 ft 18.29 m
11 70 ft 21.34 m
12 80 ft 24.39 m

First Edition • Ninth Printing Operator's Manual Supplement
S-45 XC, S-45 XC Trax, S-65 XC, S-65 XC Trax, S-85 XC
with 4m Platform
Part No. 1295772GT 4m Platform 9
S-85 XC with 4m Platform, Range of Motion
Chart
Maximum platform capacity
1600 lbs 272 kg
Vertical Values Horizontal Values
2-10 ft -3.05 m 14 -10 ft -3.05 m
30 ft 0 m 15 0 ft 0 m
410 ft 3.05 m 16 10 ft 3.05 m
520 ft 6.1 m 17 20 ft 6.1 m
630 ft 9.14 m 18 30 ft 9.14 m
740 ft 12.19 m 19 40 ft 12.19 m
8
50 ft 15.24 m
20
50 ft 15.24 m
9
60 ft 18.29 m
21
60 ft 18.29 m
10 70 ft 21.34 m 22 70 ft 21.34 m
11 80 ft 24.39 m 23 80 ft 24.39 m
12 90 ft 27.43 m
13 100 ft 30.48 m
Tilt Sensor Activation Settings
Model
Tilt/Slope (front
to back)
Maximum Boom Angle/
Platform Load
272 kg
S-45 XC
S-45 XC Trax
5° 75°
S-65 XC
S-65 XC Trax
4° 71.7°
S-85 XC 3° 69°
Model
Tilt/Slope (front
to back)
Maximum Platform
Height/Platform Load
272 kg
S-45 XC
S-45 XC Trax
5° 13.59 m
S-65 XC
S-65 XC Trax
4° 19.81 m
S-85 XC 3° 25.91 m
Model
Tilt/Slope (front
to back)
Maximum Platform
Reach/Platform Load
272 kg
S-45 XC
S-45 XC Trax
5° 9.66 m
S-65 XC
S-65 XC Trax
4° 14.32 m
S-85 XC 3° 19.66 m

Operator's Manual Supplement First Edition • Ninth Printing
S-45 XC, S-45 XC Trax, S-65 XC, S-65 XC Trax, S-85 XC
with 4m Platform
10 4m Platform Part No. 1295772GT
The range of motion light is on
when the platform load exceeds
27
2 kg.
Light on
indicates restricted range
of motion due to platform weight.
The range of motion light is on
when the platform load is less than
272
kg and on a slope.
Light on indicates restricted range
of motion due to platform weight
and slope angle.
Note:
When the Machine On
Incline indicator light is on and the
tilt alarm sounds, the following
functions are affected; drive and
lift up functions are disabled.
Follow the Operator Envelope
Indicator Lights procedure to
restore drive and lift functions.
Securing the Platform – S-45 XC,
S-45 XC Trax with 4m Platform
Make sure the jib and platform are in the stowed
position.
Transporting a machine with a 4M Platform on a
standard width trailer requires the turntable to be
rotated 4 degrees. Lock the rotated turntable using
the Off-center Transport Lock (p/n 1309686GT).
The 4M Platform must be fully rotated as shown in
the image below.
Secure the platform with a nylon strap placed
parallel to the strap guides. Do not use excessive
downward force when securing the boom section.
Model
S-45 XC, S-
45 XC Trax with 4m Platform
Overall transportation length,
platform rotated
10.52
m
Turntable rotation angle
4.0°
Platform dimensions, 4m (length x
width)
400 cm x 91 c
m
Continuous improvement of our products is a
Genie policy. Product specifications are subject to
change without notice or obligation.