Tern FlightSuit User manual

FlightSuit™
Parts
1. Suitcase Pad
2. Seatpost Sock
3. Handlebar Sock (2)
4. Handlepost Sock
5. Dropout Sock
6. Fork Dropout Protector
7. Frame Dropout Protector
8. Pedal Bag
1
4
56 7 8
2 3
Tools Required (not supplied)
5 mm hex wrench
15 mm open wrench (for non-QR pedals or hubs)
Bike Disassembly & Bagging
1. Remove Pedals and place in Pedal Bag and set aside.
2. Remove Handlepost by first loosening the Handlepost Steerer Bolts and then opening and removing the Top Cap Bolt.
3. Replace the Top Cap and Top Cap Bolt after removing the Handlepost.
4. Close Handlepost Lever, then slide Handlepost Sock from the base of the Handlepost and fasten in place.
5. Slide Handlebar Socks over each side of the Handlebar and fasten in place.
6. Remove Seatpost and slide Seatpost Sock on.
7. Remove QR Skewers from Wheels, if fitted.
8. Remove Wheels, disconnecting any Coaster Brake and/or Gear Cables, if required.
9. Slide Dropout Sock over the left Rear Dropout. Ensure the opening faces down.
10. Attach Pedal Bag to left Chainstay.
11. Insert Frame Dropout Protector into the Rear Dropout.
12. Insert Fork Dropout Protector into the Fork Dropout.
11. Fold bike in half.
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Packing Reassembling the Bike
1. Place Suitcase Pad into bottom of suitcase.
2. Slide QR Skewers into QR Skewer holders.
3. Place Seatpost on the Suitcase Pad with the Saddle on the right side.
3. Insert the Handlepost between the Seatstays.
4. Place folded bike on top of the Seatpost.
5. Fold Suitcase Pad over top of bottom layer components.
2. Put QR Skewers back in wheels. Remove Frame and Fork Dropout Protectors.
3. Unfold the bike.
4. Re-fit Wheels.
5. Restore Handlepost.
5a. Remove Top Cap.
5b. Connect fork-tube with the Handlepost.
5c. Place the Top Cap in the Handlepost and tighten the Top Cap Bolt to 6-8 Nm.
5d. Make sure the Handlebar and Front Wheel are at right angles.
5e. Tighten the Steerer Clamp Bolts to 10-12 Nm.
6. Restore Seatpost.
7. Refit pedals.
6. Place Rear Wheel facing downward on right side.
7. Fold Suitcase Pad over top of Rear Wheel.
8. Place Front Wheel on Suitcase Pad on left side.
9. Close the suitcase.
5 mm
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1. Remove and unbag bike components from suitcase.
Tern, the Tern Werd (logotype), and the Tern Berd (device), and FlightSuit, used alone or in combination
are trade names, trade devices or registered trademarks of Mobility Holdings, Ltd.
© 2014, Mobility Holdings, Ltd.
ternbicycles.com