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Tescom DXA3000 Series User manual

DXA3000 SERIES
DSP Controlled UPS
(pf:0.8)
100-120-160-200-250 kVA
3 Phase In - 3 Phase Out
USER MANUAL
1
CONTENTS
I. GENERAL DESCRIPTION.......................................................................................4
1.1 Introduction........................................................................................................4
1.2 Design Concept .................................................................................................6
1.2.1 Description of Blocks ................................................................................7
1.2.2 Operating conditions of ups………………………………………………..…..7
1.3 Front view of UPS Connection Panel.................................................................8
1.4 Technical Specifications ....................................................................................9
II. UPS INSTALLATION...............................................................................................10
2.1. Introduction........................................................................................................10
2.2. Unpacking .........................................................................................................10
2.3. Equipment Positioning .......................................................................................10
2.4. Connecting the UPS Power Cables ...................................................................11
2.5. Safety Earth.......................................................................................................11
2.6. Cable Connection Procedure.............................................................................11
2.6.1. UPS Power Cable Connection Terminals ..................................................12
2.7. Battery Installation .............................................................................................13
III. FRONT PANEL........................................................................................................15
3.1. Introduction........................................................................................................15
3.2. Front Panel Menu Descriptions..........................................................................16
3.2.1 MEASUREMENTS menu............................................................................18
3.2.2 ALARM LOGS menu...................................................................................19
3.2.3 INFORMATION menu.................................................................................19
3.2.4 OPTIONS menu..........................................................................................20
3.2.5 COMMAND menu .......................................................................................22
3.2.6 TIME menu .................................................................................................22
3.2.7 SERVICE menu ..........................................................................................22
3.2.8 ADJUST menu............................................................................................23
3.2.9 User Pasword .............................................................................................23
3.3. Alarms and warning messages..........................................................................23
3.4. Status Codes.....................................................................................................26
3.5. Alarm messages and quick troubleshooting.......................................................32
IV. OPERATING INSTRUCTIONS ................................................................................37
4.1 Introduction ..........................................................................................................37
4.2 Operating ups in online mode ..............................................................................37
4.2.1 Starting ups from a completely shut down position......................................37
4.2.2 Shutting down the ups ................................................................................37
4.2.3 Switching the UPS from a normal
operation to maintenance bypass condition ..............................................38
4.2.4 Switching the UPS from a maintenance
bypass condition to normal operation........................................................38
4.3 UPS Behavior During mains outage ..................................................................39
2
V. PARALLEL OPERATION……………………………………………………………….. 40
5.1 Introduction……………………………………………………………...……...…... 40
5.2
Parallel Operation Mode settings................................................................… 41
5.3 Parallel mode status codes of the UPS……………………………………….... 44
VI. PARALLEL OPERATING INSTRUCTIONS………………………………………............49
6.1 INTRODUCTION……………………………………………………………………….... 49
6.2 OPERATING INSTRUCTIONS FOR PARALLEL CONNECTED UPSs…….…….. 49
6.2.1 Starting UPSs from a completely shut down position…………………………....…49
6.2.2 Shutting down the UPS……………………………………………………………….. 49
6.2.3 Switching the UPS from a Normal Operation to Maintenance
Bypass Condition………………………………………………………………….……....…50
6.2.4 Switching the UPS from a Maintenance Bypass Condition
to Normal Operation……………………………………………………………….….…….50
VII. MAINTENANCE......................................................................................................51
7.1 Scheduled maintenance ....................................................................................51
7.2 Daily checks ......................................................................................................51
7.3 Weekly checks...................................................................................................51
7.4 Annual Maintenance..........................................................................................52
7.5 Storage conditions and transportation of ups.....................................................52
VIII. FAULTS AND TROUBLESHOOTING ..................................................................53
8.1. General Procedure for fault checking and troubleshooting.................................53
8.2. Before calling service.........................................................................................53
IX. UPS REMOTE MANITORING AND CONTROL......................................................54
9.1. Using Serial Port................................................................................................54
9.2. Serial Communication port connection cable .....................................................54
9.3. Modem connection ............................................................................................55
9.3.1 Hardware configuration ...............................................................................55
9.3.2 Functioning Principle...................................................................................55
9.3.3 Modem Programming Procedure ................................................................56
9.3.3.1 Smart modem (SM) programming ...................................................55
9.3.4 Modem – UPS Connection Cable................................................................56
9.4. Dry contact (ınterface) connections ...................................................................56
9.5. Remote monitoring panel connection of UPS.....................................................56
X.EFFICIENT USAGE OF UPS IN TERMS OF ENERGY CONSUMPTION....................57
3
SAFETY
IMPORTANT NOTICES
1. Read instructions carefully before installing and starting the UPS.
2. All warnings in the manual should be adhered to.
3. All operating instructions should be followed.
4. The unit should be supplied by a grounded outlet. Do not operate the unit without a ground source.
5. Power cables of the UPS should be routed carefully so that they are not to be walked on.
6. Please save this manual.
7. Please save or recycle the packaging materials.
WARNING!
•Do not insert any object into ventilation holes or other openings.
•To reduce the risk of fire or electric shock, install in temperature and humidity controlled
indoor area free of conductive contaminants.
•To reduce the risk of fire, replace fuses with the same type and rating when necessary.
CAUTION!
•Only qualified personnel should install or service UPS/batteries.
•Risk of electric shock, do not remove cover. No user serviceable parts inside, refer
servicing to qualified service personnel.
•The output may be energized even when the unit is not connected to a mains supply.
•Risk of electric shock! Hazardous live parts inside. This unit is energized from the
battery supply even when the input AC power is disconnected.
•To reduce the risk of electric shock, disconnect the UPS from the mains supply before
installing a computer interface signal cable. Reconnect the power cables only after signaling
interconnections have been made.
CAUTION !
Units are designed to operate on the concrete floor.
ABOUT THE BATTERIES
CAUTION: RISK OF ELECTRIC SHOCK!
The battery circuit is not isolated from the mains voltage. Hazardous voltages
may occur between the battery terminals and the ground!
•A battery can present a risk of electric shock or burn from high short circuit currents. The
following precautions should be taken when working on batteries :
* Remove watches, rings or other metal objects.
* Use tools with insulated handles.
•The batteries in this UPS are recyclable. Batteries must be disposed of according to local
environmental laws. The batteries contain lead and pose a hazard to the environment and human
health if not disposed of properly.
•
Do not dispose of batteries in a fire. The batteries may explode. Do not open or mutilate the
batteries. They contain an electrolyte which is toxic and harmful to the skin and
eyes. If electrolyte
comes into contact with the skin the affected area should be washed immediately.
•The internal energy source (the battery) cannot be de-energized by the user.
•When changing batteries, install the same number and same type of batteries.
4
I. GENERAL DESCRIPTION
1.1 Introduction
TESCOM DXA3000 Series Uninterruptible Power Supplies are double-conversion;
3-level on-line UPSs manufactured with the latest IGBT and PWM technology, to produce an
uninterruptible, fully DSP (Digital Signal Processor) controlled pure sine wave output to
critical loads.
TESCOM DXA3000 Series units are 3-phase in/3-phase out devices, and they are
installed between a three phase critical load, and a 3-phase+N mains supply
The advantages of using DXA3000 UPS:
•Power blackout protection:
If the mains power fails, the UPS continues to supply the critical load using the
energy stored in its batteries, keeping the load immune from power disturbances.
•Increased power quality:
The UPS has its own internal voltage and frequency regulating software, which
ensures that, its output to the critical load is maintained within close tolerances, independent
of voltage and frequency variations on the mains power lines.
•Fully digital control by three DSP controller for each UPS:
The UPS is controlled by 3 independent DSP chips which are communicating each
other continuously. Rectifier, Inverter and User Interface modules have separate DSP’s to
achieve the highest performance. Each DSP module has many parameters to control and
monitor the system to have the best electrical power output and to help diagnostic.
•Increased noise rejection:
By rectifying the input AC power to DC power and then converting it back to AC
(Double-Conversion) any electrical noise present on the input mains supply line is effectively
isolated from the UPS output. Therefore the critical load is supplied with only clean and
uninterrupted AC power.
5
Basic Features:
•Transformerless- true on-line UPS topology
•O/P pf=1.0 (KVA=KW)
•3 Level rectifier and inverter
•PWM and IGBT technology
•High input power factor
•Low input current THD
•Low output voltage THD
•High efficiency up to 95.5%
•Input current limiting
•3 separate DSPs for PFC rectifier, inverter and panel functions control
•Cold-start function
•Static and maintenance bypass switch
•Bypass leakage current protection
•Graphical display panel
•Advanced diagnostics and settings with PC ability
•512 events memory (512 events, 45000 alarms)
•Clock and calendar (battery supported)
•Output short circuit and overload protection, output current limiting
•Double polarity battery (with common terminal)
•Automatic and manual battery test, remaining battery time indicator
•Temperature compensated charge system (optional)
•3 separate maintenance clock counters
•High battery charging capacity with current limiting
•Charge/discharge current indicator
•Automatic and manual boost charge feature
•Battery deep discharge protection
•Temperature protection with 3 separate sensors
•2x RS232 communication ports
•4 dry contact alarm relay outputs as standard (+8 optional relay outputs)
•Advanced remote control
•SNMP and MODBUS adaptors (optional)
•Ecomode operation (optional)
•Split bypass input (second input)
•External REPO switch input
•Gen set operation compatibility
•Conformity to international and local standards
•AC input and output filters
•CE compliance
•Output DC leakage protection
•Input and output isolation transformers (optional)
•Enhanced accessory options
•Small footprint
•10 years spare parts support
6
1.2 Design Concept
S1 / (F1-F2-F3) : Rectifier Input Switch / Fuses
S2 / (F4-F5-F6) : Bypass Input Switch / Fuses
S3 : Maintenance Bypass Switch
S4 : Output Switch
K1 : Rectifier Input Contactor
K2 : Inverter Output Contactor
(F7-F8-F9) : Inverter Output Fuses
(F10-F12) : Battery Fuses

-
-

SB
Rectifier /
Charger
3 PHASE
MAINS I/P
Battery
(Dual Polarity)
Maintenance
Bypass Switch
Static
Bypass
S2
(F4-F5-F6)
S1
(F1
-
F2
-
F3)
(F10
-
F12)
S3
S4
Inverter
K2
(F7-F8-F9)
3 PHASE
AC Output
K1
7
1.2.1 DESCRIPTION OF BLOCKS
RECTIFIER: In DXA3000 Series UPSs, a DSP controlled, 3-Level IGBT rectifier with PWM technique is
used to increase input power factor (PFC) and to decrease input current harmonics (THDI).
The IGBT rectifier accepts 3-phase AC input and produces a dual polarity DC voltage for both supplying
the inverter and charging the batteries.
BATTERIES: Batteries are used as reserve DC power supply for the Inverter in case of mains failure. In
DXA3000 Series, batteries are connected in series with a center-tap output to obtain a dual polarity DC
supply.
Batteries are discharged by the inverter during mains failure. The discharged batteries are re-charged by
the IGBT Rectifier on a constant voltage / current limiting basis, if AC mains power is available.
INVERTER: It is manufactured by using the latest 3-Level IGBT and DSP (Digital Signal Processing)
technologies, and Pulse Width Modulation (PWM) technique. The Inverter converts the DC BUS voltage
supplied by the IGBT Rectifier and / or the batteries into a well regulated, fully digital controlled 3-phase AC
voltage with fixed voltage and frequency.
The output of the inverter is used to supply the critical loads connected to the UPS output.
STATIC TRANSFER SWITCH (STATIC BYPASS): This is an electronically controlled transfer switch,
which enables the critical load to be connected either to inverter output or to by-pass power source. During
normal operation, the load is supplied by the inverter output, but in case of an overload or a UPS failure it is
automatically transferred to the bypass source without any interruption.
MAINTENANCE BYPASS SWITCH (MBS): This is a manually controlled mechanical switch, which is used
to supply the critical load, using the bypass source, when the UPS is shut down for maintenance or
troubleshooting purposes.
The load is unprotected against mains supply disturbances and black-outs when it is connected to either
static or maintenance bypass supply.
1.2.2. OPERATING CONDITIONS OF UPS
UPS may be in one of the following operating conditions:
A. Normal Operation (If Mains supply is available):
All fuses and power switches are closed (except the Maintenance Bypass Switch), and the load is supplied
by the Inverter Output. During normal operation, the Rectifier supplies DC power to the Inverter and
charges the Batteries at the same time.
B. Battery Operation :
The Batteries are connected to the Rectifier output. In case of a mains failure (mains power outage or AC
input voltage out of tolerance), the Rectifier stops operating and the DC voltage necessary for the inverter
operation is supplied by the batteries. Therefore the AC voltage output supplying the critical load is not
interrupted, until the batteries are fully discharged. At the end of the discharging time the inverter is turned
off and it start again automatically, together with the rectifier, when the mains power is restored, and the
UPS returns o normal operation. For UPS with a split bypass source, at the end of discharging time, static
transfer switch transfers the load to the split bypass source without interruption if the split bypass source is
available and in acceptable tolerances about voltage and frequency, as still the rectifier input is not
available.
The Rectifier is also turned off and inverter operates on batteries during automatic or manual battery test
procedure.
C. By-Pass Operation :
If the Inverter output is overloaded or in case of a problem in the UPS, the static switch transfers the load to
the bypass supply without any interruption, provided that the bypass supply is available and within the
tolerated limits regarding voltage and frequency. At the end of the overloading period, if the fault condition
is restored, static switch transfers the critical load again to the inverter output. Note that, during operation
from the bypass supply, the critical load may be effected by any possible disturbances or power failure in
the bypass supply.
8
1.3 Front view of UPS Connection Panel
Figure 1.3 100-120-160-200-250 kVA Switches, Fuses and Interface Connections
COM1 - RS232
Communation Socket
(DB9 female)
Relay Output contacts
Batt. circuit
breaker
output
and input
Generator
input
Temperature
sensor
Relay
2
S
7
On/off
switch
S1
(AC input, F1-F2-F3)
S3
(Maintenance by-pass)
S4
(AC output, F7-F8-F9)
Relay
3
SNMP
(Optional)
Emergency
stop
Relay
4
COM2 - RS232
Communation Socket
(DB9 female)
S2
(By-Pass, F4-F5-F6)
Parallel
Communication Socket
(Optional)
Internal
Modbus
Adapter
(Optional)
9
1.4 Technical Specifications
MODEL DXA3100
DXA3120
DXA3160
DXA3200
DXA3250
Output (KVA) 100 kVA 120 kVA 160 kVA 200 kVA 250 kVA
Output (KW) 80 kW 96 kW 128 kW 160 kW 225 kW
Output Power Factor 0,8
INPUT
Number of Phases 3 Phase + Neutral
Input Voltage 380/400 VAC 3P + N + G
Input Voltage Tolerance ± 20% (at 100% load) / - 40% (at 70% load)
Input Power Factor (PF) ≥0.99 (at full load)
Input THDI
≤3%
Input Frequency 50/60 Hz. ±10%
By-pass Voltage 380/400 VAC 3 Phase + N, ± 10% (adjustable)
By-pass Frequency 50 Hz. ±2%
Standards EN62040-1, EN62040-2, EN62040-3
OUTPUT
Number of Phases 3 Phase + Neutral
Output Voltage 380/400 VAC 3P + N (415 VAC optional )
Output Voltage Tolerance ±1%
Output Frequency 50/60 Hz
Output Frequency Tolerance (Synchronous) Line synchronized: ± 2% (adjustable)
Free running: ± 0,1%
Output Frequency Tolerance (Battery) ±0,1% (free/battery operation mode)
Efficiency (100% Load) up to 95.5%
Load Crest Factor 3:1
Output Voltage THD (at 100% linear load) <=2%
Overload protection at 100% - 125% load : 10 min. - at 125% - 150% load :1
min. - > 150% load : by-pass
Other protections Advanced short circuit, Voltage tolerance, DC balance,
Regenerative load, Current limiting
BATTERY
Type VRLA AGM / GEL / NiCd
Total Number 60 blocks 12V (2x30 serial 60 batteries, external)
Float Charge Voltage (25
0
C) ±405V DC
End of Discharge Voltage ±300V DC
Battery Test Standard every 72 hours (adjustable)
Boost Charge Available
COMMUNICATION INTERFACES
RS232 Com Port 2 x standard (COM1 and COM2)
External Temperature Measurement Input Available (standard)
RS485 Comm. Port Optional
Remote Monitoring Panel Optional
SNMP Adapter Optional
Modbus Adapter Optional
Alarm Relay Contacts 4 x dry contacts (function programmable) 8 optional
Digital Inputs 2 x optional
Emergency Power-Off Input Available (standard)
ENVIRONMENT
Operating Temperature 0 – 40
0
C
Relative humidity 90% max. (non-condensing)
Acoustic Noise < 64 dBA < 68 dBA
Dimensions (WxDxH) (mm) 475 x 890 x 1440
Device Type and Protection Class Class 1 – IP20
Weight (app. kgs) 210 220 262 270
10
II. UPS INSTALLATION
2.1 Introduction
WARNING!!!
•Do not apply electrical power to the UPS equipment before the arrival of authorized service
personnel.
•The UPS equipment should be installed only by qualified service personnel.
•The connection of the batteries and the maintenance should be done by qualified service
personnel.
•Do not make any short- circuit to the battery poles. Because of high voltage and high short-
circuit current, there is risk of electrical shock or burn.
•Eye protection should be worn to prevent injury from accidental electrical arcs. Remove rings,
watches and all metal objects. Only use tools with insulated handles. Wear rubber gloves.
This chapter contains location installation information of the UPS and the batteries. All the
establishments have their own specialties and needs. So in this part, the installation procedure is
not being explained step by step. Instead, general procedure and the applications are explained
for the technical personnel.
2.2 Unpacking
The UPS is packed and enclosed in a structural cardboard carton to protect it from damage.
1) Inspect for damage that may have occurred during the shipment If any damage is noted, call
the shipper immediately and retain the shipping carton and the UPS.
2) Carefully open the carton and take the UPS out.
3) Retain the carton and packing material for future use.
Unit package contents:
1) A user manual and Guarantee certificate.
2) Battery cabinet and/or shelf (Optional)
3) Battery connection cables.
2.3 Equipment Positioning
ATTENTION: Units are designed to operate on the concrete floor.
1. The equipment’s installation place must be an easy serving place.
2. Install the UPS in a protected area with adequate air flow and free of excessive dust.
3. You must therefore allow for a minimum gap of 250 mm behind the unit to allow adequate air
flow
4. Select a suitable place (temperature between 0°C and 40°C) and the relative humidity (%90
max)
5. It is recommended to place the equipment in an air-conditioned the room (24°C)
6. Temperature is a major factor in determining the battery life and capacity. Keep batteries away
from main heat sources or main air inlets etc.
7. In case of an operating the UPS in a dusty place, clean the air with a suitable air filtration
system.
8. Keep out of your equipment from explosive and flammable items.
9. Avoid direct sunlight, rain, and high humidity.
WARNING!!! Check the capacity of the forklift if it is available for lifting.
11
DO NOT LEAN OR LIFT THE BATTERY CABINET(S) AFTER THE BATTERIES
HAVE BEEN INSTALLED.
2.4 Connecting the UPS Power Cables
WARNING!!!
A separate power line should be used to supply the UPS AC input. Never use the same
line to supply another electrical device. Do not use any additional cable to increase the
length of the UPS’s input cable. It is advised to use an MCCB suitable for the input current
on the UPS’s input line.
The connection of the electrical panel should be supplied by a grounded outlet.
Otherwise,
the UPS and the load connected to the output will be left ungrounded. The grounding
system must be checked, and must be strengthen if required. Potential difference between
ground and neutral must be less than 3V AC.
Descriptions of the UPS input output cable connection terminals are shown in figure 2.2
Recommended input line cable and fuse ratings are given in the table below.
UPS power
(kVA)
Recommended cable size (mm
2
)
Line input
Bypass input
/ UPS output
External
Battery
AC Input /AC
Output Cable
Terminals
U-V-W-N
Battery
Terminals
+ & -
INPUT
Fuses
Output/
Bypass
Fuses
Battery
Fuses
100 50 50 50
M10 bolt M10 bolt 160A
160A
200A
120 70 70 70
M10 bolt M10 bolt 160A
160A
200A
160 95 95 95
M10 bolt M10 bolt 200A
200A
250A
200 95 95 95
M10 bolt M10 bolt 250A
250A
315A
250 120 95 95
M10 bolt M10 bolt 315A
315A
400A
NOTES: The neutral conductor should be sized for 1,5 times the output/bypass phase current. These
recommendations are for guideline purposes only and are superceded by local regulations
and codes of practice.
2.5 Safety Earth
The safety earth cable must be connected to the earth BUS BAR and bonded to each cabinet in
the system and also the earthing and neutral bonding arrangements must be in accordance with
the local laws.
ATTENTION!!! Failure to follow adequate earthing procedures can result in electric shock hazard to
personnel, or the risk of fire.
2.6 Cable connection procedure
WARNING!!! All connections of the UPS must be done by qualified service personnel
After positioning the UPS, the cables must be connected as described below:
1. Verify all switches and fuses in front of the UPS are at “0” position. (OFF)
2. Connect the 3 phase AC input supply coming from the mains distribution panel, to the AC input
terminals on S1 as shown on the label. (Figure 2.2)
ATTENTION!!!: ENSURE CORRECT PHASE SEQUENCE.
If there is a phase sequence error, UPS doesn’t transfer the load to INVERTER output. If
you can’t see SYNC:OK in the INFORMATION MENU on LCD, then change the input phase sequence.
3. Connect the output of the UPS to the load distribution panel.
4. Connect the battery groups. Refer to battery installation section.
WARNING :
- CHECK BOTH OF THE BATTERY GROUPS FOR CORRECT POLARITY AND VOLTAGE
- DO NOT TURN ON THE BATTERY SWITCH (ON THE EXTERNAL BATTERY CABINET) BEFORE
STARTING THE UPS
5. Connect the copper earth bus, to the safety earth of the mains distribution panel.
NOTE : The earth and the neutral connections must be in accordance with the local rules.
12
WARNING: Note that the Input Neutral (N1), output Neutral (N2) and the battery mıd. Point (0) MUST
connected to the same NEUTRAL BUSBAR.
2.6.1 UPS Power Cable Connection Terminals :
Figure 2
.
2
100-120-160-200-250 kVA POWER Cable Connections
13
NOTES :
•As shown on the power cable connection diagram of the UPS, U1, V1 and W1 phase of the incoming 3
phase supply are also used as the bypass inputs under normal conditions (U1, V1, W1 and U2, V2, W2 are
the same in this case).
•If there is a separate 3- phase AC supply for bypass (Split Bypass):
a-) Remove the links between AC INPUT SW (S1) and BYPASS INPUT SW (S2)
b-) Connect the phases of the bypass source U2, V2 and W2 to the input terminals of S2
(Keeping the AC input phases U1, V1, and W1 connected to S1 terminals)
c-) Connect the Neutral (N2) of the Bypass source to.NEUTRAL BUSBAR
Note that the Neutral of the 3 phase input supply (N1) and the Neutral of the 3-phase bypass supply (N2)
must always be connected together to form the Neutral of the AC output.
2.7 Battery Installation
WARNING!!! Be careful while connecting batteries.
ATTENTION!!! Open the battery switch before making any connection on the batteries.
The batteries associated with the UPS equipment are usually contained in a purpose-built battery cabinet.
External batteries are used in DXA3000 Series 100,120,160,200 and 250 kVA UPSs, there is no space for
internal batteries in UPS cabinet.
Where battery racks are used, they should be sited and assembled in accordance with the battery
manufacturer’s recommendations. In general, batteries require a well-ventilated, clean and dry environment
at reasonable temperatures to obtain efficient battery operation.
In general a minimum space of 10 mm must be left on all vertical sides of the battery block. A minimum
clearance of 20 mm should be allowed between the cell surface and any walls. All metal racks and cabinets
must be earthed.
1. Unpack each battery and check its terminal voltage with a suitable load. Any battery with terminal
voltage less than 10,5V must be charged before installation.
2. Please check the battery connecting hardware and documents. (cables, trays, connection diagrams)
3. Please locate suitable number of batteries on each rack, according to the battery installation and
connection diagram given with the unit.
4. Start locating the batteries from top to the bottom on the racks.
5. Be careful about the connection between the racks and polarities.
6. After interconnecting the batteries, connect “+”, “0” and “-“ leads of the batteries to the battery input
terminals on the UPS. Be careful to connect the batteries correctly and do not turn on the battery
switch/fuse on the external battery cabinet before checking all connections and before starting the
UPS. In DXA3000 Series UPS, 60 blocks of batteries are connected in series, in such a way that they
form two strings of batteries with opposite polarity; with a center point connected to the NEUTRAL
BUSBAR.
NOTE THAT SEPARATE CABLES FROM EACH BATTERY GROUP SHOULD BE CONNECTED TO
THE NEUTRAL BUSBAR TO FORM THE MIDPOINT CONNECTION.
WARNING!!! NEVER TURN ON BATTERY SWITCH/FUSE ON THE EXTERNAL BATTERY CABİNET
WITHOUT CENTER POINT CONNECTIONS TO THE NEUTRAL BUSBAR.
14
+
-
+
-
+
-
+
-
+
-
+
-
+
-
+
-
+
-
+
-
30x12V
Batteries
30x12V
Batteries
( + ) ( 0 ) (
-
)
360V 360V
( 0
)
Figure 2.3 External Battery Connections (60x12V)
15
III. FRONT PANEL
3.1 Introduction
The front panel of UPS, consisting of a high resolution TFT screen together with 5 function keys, allows
the complete monitoring of the UPS status including all measurements related to UPS operation. The mimic
flow diagram helps to comprehend the operating status of the UPS. By using the function keys the operator
can move on menus and change some parameters. Touch screen operation is also possible.
Figure 3.1 Control panel oft he UPS
L1 :
Maintenance bypass switch
L2 :
Load on bypass indicator lamp
L3 :
Input voltage indicator lamp
L4 :
Rectifier run pilot lamp
L5 :
Battery operation indicator lamp
L6 :
Load on UPS indicator lamp
L7 :
Output switch on indicator lamp
There are 5 control buttons on the UPS Front panel ,ENTER button provides selection decleration,up and
down buttons provides to surf on menus, (+) and (-) buttons are used for adjustments or option selection.
L1
L2
L3
L4
L5
L6
L7
16
3.2 Front Panel Menu Descriptions :
By using (↑), (↓) and ENTER buttons you can access the following menus. At the end of each menu there
is <ENTER> EXIT message will be showed, if you press enter you will exit to upper menu. All menus have
3 or 4 levels.
Main menu (Level 1)
Men
u
Usage
1
STATUS →Enter Status menu
2
MEASUREMENTS →Enter Measurements menu
3
ALARM LOGS →Enter Alarm logs menu
4
INFORMATION →Enter Information menu
5
OPTIONS →Enter Options menu
6
COMMAND →Enter Command menu
7
TIME →Enter Time menu
8
SERVİCE →Enter Service menu
9
ADJUST →Enter Adjust menu
10
T. CALIB →Enter TFT Panel Calibration menu
Goto 1 →Back to Status Menu
Sub menus (Level 2)
Level 1
Level 2
Page
Level 3
STATUS STATUS OF THE UPS
MEASUREMENTS INPUT Input measurements
BYPASS Bypass measurements
INVERTER Inverter measurements
OUTPUT Output measurements
DC DC measurements
GENERAL General measurements
TEMPS (ONLY IN DX 100-250)
ENTER - EXIT
ALARM LOGS
UPS LOG RECORD
Page1
ENTER CLEAR LOG
Page1
INFORMATION RS232 COMM 1:-- Page1
RS232 COMM 2:-- Page1
MAX POWER (VA) Page1
NOMİNAL VALUE Page1
INV VERSİON Page1
PFC VERSİON Page1
LCD VERSİON Page1
MODEL Page1
PROTOCOL Page2
CHASSİS NO Page2
OPTIONS LCD OPTIONS LCD panel options
COMMUNICATION OPTIONS Communication options
ALARM OPTIONS Alarm options
BYPASS OPTIONS Bypass options
COMMAND ENTER <BYPASS> Page1
ENTER <BOOST> Page1
ENTER <B.TEST> Page1
RELAY TEST Page2
ENTER:MODEM INIT Page1
ALARM SOUND : ON/OFF Page1
ENTER - EXIT
TIME TİME AND DATE ADJUST
17
Level 1
Level 2
P
age
Level 3
SERVİCE
HOURMETER :
Page1
MAXLOAD: 000 000 000
Page1
ENTER <FAULT RESET>
Page1
FAN MAINT :
Page1
BAT MAINT :
Page1
GEN. MAINT :
Page1
LOGOUT....:
Page1
ADJUST
(in English)
GROUP ADJUSTMENTS
Page1
Automatic settings
INVERTER FACTORY OPTİONS
Page1
Options list
RECTİFİER FACTORY OPTİONS
Page1
Options list
PANEL ADJUSTMENTS
Page1
Options list
AC İNPUT ADJUSTMENTS
Page1
AC input settings
AC BYPASS ADJUSTMENTS
Page1
AC bypass settings
AC OUTPUT ADJUSTMENTS
Page1
AC output settings
DC ADJUSTMENTS
Page2 DC settings
POWER ADJUSTMENTS
Page2 Power settings
ENTER - EXIT
T. CALIB.
TFT PANEL CALIBRATION MENU
18
3.2.1 MEASUREMENTS menu
All mesasured values of the UPS can be monitored from this menu.
Use up and down buttons to move on submenu
MEASUREMENTS / INPUT (Level 2)
All rectifier input measurements are located in this menu, use up and down buttons to move on submenu
MEASUREMENTS
/
INPUT
(Level 2)
P-N L1 L2 L3 Page header
V: 221/222/223 V Phase to neutral measured AC input voltages
I: 000/000/000 A Measured RMS AC input phase currents
P-P L1-3 L2-1 L3-2 Page header
V: 381/382/383 V Phase to phase measured AC input voltages
FREQ: 49.6 Hz Measured rectifier input frequency
MEASUREMENTS / BYPASS (Level 2)
All by-pass input measurements are located in this menu, use up and down buttons to move on submenu
MEASUREMENTS
/
BYPASS
(Level 2)
P-N L1 L2 L3 Page header
V: 221/222/223 V Phase to neutral measured AC bypass input voltages
OK OK -- Bypass voltage status
P-P L1-3 L2-1 L3-2
Page header
V: 381/382/383 V Phase to phase measured AC bypass input voltages
FREQ: 50.0 / OK Hz Measured bypass input frequency
MEASUREMENTS / INVERTER MENU (Level 2)
All inverter measurements are located in this menu, use up and down buttons to move on submenu
MEASUREMENTS
/
INVERTER
(Level 2)
P-N L1 L2 L3 Page header
V: 221/222/223 V Phase to neutral measured AC Inverter output voltages
FREQ: 50.0 Hz Measured Inverter output frequency
MEASUREMENTS / OUTPUT MENU (Level 2)
All UPS output measurements are located in this menu, use up and down buttons to move on submenu
MEASUREMENTS
/
OUTPUT
Page 1 (Level 2)
P-N L1 L2 L3 Page header
V: 221/222/223 V Phase to neutral measured AC UPS output voltages
I: 00.0/00.0/00.0 A Measured AC RMS load currents
P-P L1-3 L2-1 L3-2 Page header
V: 381/382/383 V Phase to phase measured AC UPS output voltages
FREQ: 50.0 Hz Measured UPS output frequency
Left previous page, right next page
MEASUREMENTS
/
OUTPUT
Page 2 (Level 2)
L1 L2 L3 Page header
Load 000/000/000 % Measured load percentage
KW 000.0/000.0/000.0 Measured output watt power
KVA 000.0/000.0/000.0 Measured output KVA power
PF: ---- ---- ---- Load power factor
C.F: 0.0 / 0.0 / 0.0 Load crest factor
Left previous page, right next page

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