Tews Technologies TIP866-TM-20 User manual

The Embedded I/O Company
TIP866-TM-20
Transition Module for TIP866/TIP867
with 8 RJ45 Connectors
Version 1.0
User Manual
Issue 1.3
April 2003
D75866871
TEWS TECHNOLOGIES GmbH
Am Bahnhof 7 25469 Halstenbek / Germany
Phone: [phone] Fax: [phone]
e-mail: [email protected] www.tews.com
TEWS TECHNOLOGIES LLC
1 E. Liberty Street, Sixth Floor Reno, Nevada 89504 / USA
Phone: [phone] Fax: [phone]
e-mail: [email protected] www.tews.com

TIP866-TM-20 User Manual Issue 1.3 Page 2 of 10
TIP866-TM-20
Transition Module for TIP866 and TIP867 with 8
RJ45 Connectors
This document contains information, which is
proprietary to TEWS TECHNOLOGIES GmbH. Any
reproduction without written permission is forbidden.
TEWS TECHNOLOGIES GmbH has made any
effort to ensure that this manual is accurate and
complete. However TEWS TECHNOLOGIES GmbH
reserves the right to change the product described
in this document at any time without notice.
TEWS TECHNOLOGIES GmbH is not liable for any
damage arising out of the application or use of the
device described herein.
Style Conventions
Hexadecimal characters are specified with prefix 0x,
i.e. 0x029E (that means hexadecimal value 029E).
For signals on hardware products, an ‚Active Low’ is
represented by the signal name with # following, i.e.
IP_RESET#.
1998-2003 by TEWS TECHNOLOGIES GmbH
IndustryPack is a registered trademark of GreenSpring
Computers, Inc
Issue Description Date
1.0 First Issue September 1997
1.1 Redesign January 1998
1.2 Add cable TA106-10 June 2002
1.3 Completion “Technical Specification” April 2003

TIP866-TM-20 User Manual Issue 1.3 Page 3 of 10
Table of Contents
1PRODUCT DESCRIPTION.........................................................................................5
2TECHNICAL SPECIFICATION...................................................................................6
3CONNECTOR X1 PIN ASSIGNMENT........................................................................7
4RJ45 PIN ASSIGNMENT............................................................................................9
5ASSEMBLY DRAWING............................................................................................10

TIP866-TM-20 User Manual Issue 1.3 Page 4 of 10
Table of Figures
FIGURE 2-1 : TECHNICAL SPECIFICATION...................................................................................................6
FIGURE 3-1 : CONNECTOR X1 PIN ASSIGNMENT.......................................................................................8
FIGURE 4-1 : PIN ASSIGNMENT OF RJ45 CONNECTOR TIP866-TM-20 CHANNEL 1 AND 2....................9
FIGURE 4-2 : PIN ASSIGNMENT OF RJ45 CONNECTOR TIP866-TM-20 CHANNEL 3 TO 8......................9
FIGURE 4-3 : RJ45 PINNING ...........................................................................................................................9
FIGURE 5-1 : ASSEMBLY DRAWING............................................................................................................10

TIP866-TM-20 User Manual Issue 1.3 Page 5 of 10
1 Product Description
The TIP866-TM-20 is a complete interface solution for the TIP866-10 (8 serial channels RS232), the
TIP866-20 (8 serial channels RS422) and the TIP867-10 (8 serial channels RS485). The TIP866-TM-
20 comes with a TA106-10 cable (0.8m ribbon cable with 50 pin ribbon cable connectors).
The 8 serial ports of the TIP866-10/-20 or the TIP867-10 are routed to 8 RJ45 connectors located in
the 6U/4TE front panel of the TIP866-TM-20.
Jumper fields are provided for each channel to select the port configuration (DTE / DCE) for RS232
(Jn1 / Jn2) or RS422 (Jn3 / Jn4) and to select termination for the RS422 receiver (Jn5: 5-6, 7-8) or
RS485 (Jn5: 1-2, 3-4).
A two pin screw terminal (X9) can be used to provide +5V to pin 1 of the RJ45 connectors of channel 3
to 8 and to supply the on board termination for RS422 and RS485. The +5V can be individually
selected by jumper for each of the channels 3 to 8 (Jn5: 9-10).
TXD, RXD, RTS, CTS and GND are supported for each of the 8 serial channels of the TIP866-10
(RS232). Additionally DCD and DTR are supported for channel 1 and 2.
TXD+/-, RXD+/- and GND are supported for the TIP866-20 (RS422) and DX+/- and GND are
supported for the TIP867-10 (RS485).
This transition module can also be used with the IP-Octals. If the TIP866-TM-20 is used with the IP-
Octal RS232: do not connect jumpers on J11, J12, J21, J22: 9-10 and 11-12 because the IP-Octal
RS232 does not support DCD and DTR on serial channel 1 and 2.

TIP866-TM-20 User Manual Issue 1.3 Page 6 of 10
2 Technical Specification
Board Size 233 mm x 80 mm
Front panel 6U / 4TE front panel with 8 RJ45 connectors
Interface to IP Connector for 50 conductor flat cable
Cable TA106-10 (0.8m ribbon cable with 50 pin ribbon
cable connectors)
Power Supply +5V / GND by 2 pin screw terminal
Power only required to supply on board
termination or to provide +5V to pin 1 of the RJ45
connectors of channel 3 to 8.
Fuse protected by a 1A Multifuse.
MTBF 377345h
Figure 2-1 : Technical Specification

TIP866-TM-20 User Manual Issue 1.3 Page 7 of 10
3 Connector X1 Pin Assignment
X1
Pin TIP866-10 ( RS232 ) TIP866-20 ( RS422 ) TIP867-10 ( RS485)
1 GND GND GND
2 TXD1 TXD1- DX1-
3 RXD1 TXD1+ DX1+
4 RTS1 RXD1- nc
5 CTS1 RXD1+ nc
6 GND GND GND
7 TXD2 TXD2- DX2-
8 RXD2 TXD2+ DX2+
9 RTS2 RXD2- nc
10 CTS2 RXD2+ nc
11 GND GND GND
12 TXD3 TXD3- DX3-
13 RXD3 TXD3+ DX3+
14 RTS3 RXD3- nc
15 CTS3 RXD3+ nc
16 GND GND GND
17 TXD4 TXD4- DX4-
18 RXD4 TXD4+ DX4+
19 RTS4 RXD4- nc
20 CTS4 RXD4+ nc
21 GND GND GND
22 TXD5 TXD5- DX5-
23 RXD5 TXD5+ DX5+
24 RTS5 RXD5- nc
25 CTS5 RXD5+ nc
26 GND GND GND
27 TXD6 TXD6- DX6-
28 RXD6 TXD6+ DX6+
29 RTS6 RXD6- nc
30 CTS6 RXD6+ nc
31 GND GND GND
32 TXD7 TXD7- DX7-
33 RXD7 TXD7+ DX7+
34 RTS7 RXD7- nc
35 CTS7 RXD7+ nc
36 GND GND GND
37 TXD8 TXD8- DX8-
38 RXD8 TXD8+ DX8+
39 RTS8 RXD8- nc

TIP866-TM-20 User Manual Issue 1.3 Page 8 of 10
X1
Pin TIP866-10 ( RS232 ) TIP866-20 ( RS422 ) TIP867-10 ( RS485)
40 CTS8 RXD8+ nc
41 nc nc nc
42 nc nc nc
43 DCD1 nc nc
44 DTR1 nc nc
45 nc nc nc
46 nc nc nc
47 DCD2 nc nc
48 DTR2 nc nc
49 nc nc nc
50 nc nc nc
nc = not connected on the TIP866-TM-20
Figure 3-1 : Connector X1 Pin Assignment

TIP866-TM-20 User Manual Issue 1.3 Page 9 of 10
4 RJ45 Pin Assignment
Pin No.
RJ45 RS232 DTE ( Jn1 ) RS232 DCE ( Jn2 ) RS422 DTE ( Jn3 ) RS422 DCE ( Jn4 ) RS485 ( Jn3 )
1 DCD DTR
2 RTS CTS TXD+ RXD+ DX+
3 GND GND GND GND GND
4 TXD RXD TXD- RXD- DX-
5 RXD TXD RXD- TXD-
6 GND GND GND GND GND
7 CTS RTS RXD+ TXD+
8 DTR DCD
Figure 4-1 : Pin Assignment of RJ45 Connector TIP866-TM-20 Channel 1 and 2
Pin No.
RJ45 RS232 DTE ( Jn1 ) RS232 DCE ( Jn2 ) RS422 DTE ( Jn3 ) RS422 DCE ( Jn4 ) RS485 ( Jn3 )
1 (+5V) (+5V) (+5V) (+5V) (+5V)
2 RTS CTS TXD+ RXD+ DX+
3 GND GND GND GND GND
4 TXD RXD TXD- RXD- DX-
5 RXD TXD RXD- TXD-
6 GND GND GND GND GND
7 CTS RTS RXD+ TXD+
8
Figure 4-2 : Pin Assignment of RJ45 Connector TIP866-TM-20 Channel 3 to 8
Jn1 to Jn4: n = 1 to 8 identifies jumper fields for serial channel 1 to 8.
Default configuration for TIP866-TM-20: jumper installed on Jn1 => RS232 DTE.
Channel 1 and 2 of the TIP866-TM-20 additionally support DCD and DTR for the TIP866-10.
Support of +5V on pin 1 of the RJ45 connector for channel 3 to 8 is jumper selectable (Jn5: 9-
10) and requires +5V connected to connector X9 (2 pin screw terminal).
Do not use the on board termination of the TIP866-TM-20 when connecting a TIP866-20 (RS422)
because there are termination resistors on the TIP866-20 !
Figure 4-3 : RJ45 Pinning

TIP866-TM-20 User Manual Issue 1.3 Page 10 of 10
5 Assembly Drawing
Figure 5-1 : Assembly Drawing