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  9. Textron GREENLEE 39106 User manual

Textron GREENLEE 39106 User manual

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INSTRUCTION MANUAL
999 1430.1 © 2003 Greenlee Textron IM 1192 REV 1 10/03
Read and understand all of the instructions and
safety information in this manual before operating
or servicing this tool.
Swivels
Description
The Greenlee swivels, when used with a rope connector,
are intended for connecting the pull rope to the utility
product in an overhead or underground application.
The swivel permits rotation of the pull rope while protect-
ing the product from twisting.
• These swivels are not designed to run around bull
wheels.
• These swivels are not suitable for directional
drilling applications.
• These swivels are not intended for lifting appli-
cations.
Safety
Safety is essential in the use and maintenance of
Greenlee tools and equipment. This manual and any
markings on the tool provide information for avoiding
hazards and unsafe practices related to the use of this
tool. Observe all of the safety information provided.
Purpose of this Manual
This manual is intended to familiarize all personnel with
the safe operation and maintenance procedures for
Greenlee swivels.
Keep this manual available to all personnel.
Replacement manuals are available upon request at
no charge.
Greenlee / A Textron Company 24455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
Swivels
Read and understand all of the instruc-
tions and safety information in this
manual before operating or servicing
this tool.
Failure to observe this warning could
result in severe injury or death.
This symbol is used to call your attention to hazards
or unsafe practices which could result in an injury
or property damage. The signal word, defined below,
indicates the severity of the hazard. The message after
the signal word provides information for preventing or
avoiding the hazard.
Hazards or unsafe practices which, if not avoided, MAY
result in injury or property damage.
Hazards which, if not avoided, COULD result in
severe injury or death.
Immediate hazards which, if not avoided, WILL
result in severe injury or death.
SAFETY
ALERT
SYMBOL
IMPORTANT SAFETY INFORMATION
Excessive load hazard:
Do not exceed safe working limit (see Operating
Specifications).
• Operating swivel at loads in excess of its safe
working limit could cause permanent bearing
damage (even though separation due to failure will
not occur until the specified ultimate load is reached).
• Operating swivel at loads in excess of its safe
working limit will void warranty.
Failure to observe this warning could result in severe
injury or death.
Use recommended safe working limit:
• For underground use, and use in conduit, the
recommended safe working limit is 3:1, based on the
ultimate load.
• For overhead use, the required safe working limit is
5:1, based on the ultimate load, due to the higher risk
of severe personal injury or property damage.
Failure to observe this warning could result in severe
injury or death.
•
Never use a worn, defective or incomplete component.
• Ensure that all components of the pulling system are
able to withstand the maximum pulling loads. Compo-
nents not rated for the pull force could break and
release the stored energy of the pull.
Failure to observe this warning could result in severe
injury or death.
Do not modify or dismantle the line swivel.
The swivel was assembled, inspected and shipped in its
“covered warranty” form. Any attempt to dismantle or
modify the swivel will void the warranty and could result
in property damage, severe injury or death.
Be prepared for the unexpected.
Use recognized safety practices, and wear recognized
safety equipment.
Failure to observe this warning could result in severe
injury or death.
Swivels are not designed to be pulled over sheaves,
capstans, bull wheels or bends in conduit, since a bending
load acts to increase the tension in the line swivel and
may cause damage. If this situation cannot be avoided,
select a swivel with a safe working limit that is 20%
greater than the anticipated straight tension load.
Failure to observe this warning could result in severe
injury or death.
Greenlee / A Textron Company 34455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
Swivels
Dimensions and weights subject to change without notice.
The Underground Safe Working Limit is calculated using a 3:1 safety factor based on the ultimate load.
The Overhead Safe Working Limit is calculated using a 5:1 safety factor based on the ultimate load.
The Ultimate Load is the tensile load required to separate the swivel into two or more parts.
Operating Specifications
A
H
G
F
D
E
C
B
E
NOTE:
Slotted clevis pins are supplied standard
on swivels 39106 and 39107.
Hex clevis pins are supplied standard on
swivels 39108 - 39111.
Underground Overhead
Part No. Safe Working Safe Working A B C D E F G H Net
Limit Limit Weight
39106 2,250 lb 1,350 lb 7/8" 3/8" 5/16" 31/32" 7/16" 2-1/2" 3-3/8" 7/32" 0.33 lb
10 kN 6.0 kN 22 mm 9.5 mm 7.9 mm 24.6 mm 11.1 mm 64 mm 86 mm 0.15 kg
39107 5,000 lb 3,000 lb 1-1/4" 17/32" 13/32" 1-9/32" 17/32" 3-11/16" 4-3/4" 1/4" 1.0 lb
22 kN 13 kN 32 mm 13.5 mm 10.3 mm 32.5 mm 13.5 mm 94 mm 121 mm 0.45 kg
39108 7,000 lb 4,200 lb 1-3/8" 9/16" 1/2" 1-3/8" 5/8" 3-7/8" 5-1/8" 5/16" 1.4 lb
31 kN 19 kN 35 mm 14.3 mm 12.7 mm 35.0 mm 15.9 mm 98 mm 130 mm 0.63 kg
39109 10,000 lb 6,000 lb 1-5/8" 11/16" 5/8" 1-23/32" 3/4" 4-1/2" 6" 3/8" 2.1 lb
45 kN 27 kN 41 mm 17.5 mm 15.9 mm 43.7 mm 19.1 mm 114 mm 152 mm 0.95 kg
39110 15,000 lb 9,000 lb 2" 25/32" 11/16" 2-1/16" 15/16" 5-1/8" 7" 3/8" 3.8 lb
67 kN 40 kN 51 mm 19.8 mm 17.5 mm 52.4 mm 23.8 mm 130 mm 178 mm 1.7 kg
39111 25,000 lb 15,000 lb 2-3/8" 1-1/32" 7/8" 2-25/32" 1-3/16" 7-5/8" 10" 3/8" 7.6 lb
112 kN 67 kN 60 mm 26.2 mm 22.2 mm 70.6 mm 30.2 mm 194 mm 254 mm 3.5 kg
KEEPTHIS MANUAL
All specifications are nominal and may change as design improve-
ments occur. Greenlee Textron shall not be liable for damages
resulting from misapplication or misuse of its products.
USA 800-435-0786 Fax: 800-451-2632
815-397-7070 Fax: 815-397-1865
Canada 800-435-0786 Fax: 800-524-2853
International +1-815-397-7070 Fax: +1-815-397-9247
4455 Boeing Drive • Rockford, IL 61109-2988 • USA • 815-397-7070
An ISO 9001 Company
•
Greenlee Textron is a subsidiary of Textron Inc.
www.greenlee.com Printed in USA
Installation
1. Remove the clevis pins from the line swivel.
2. Insert the items you want to attach into the clevis
ends. Re-assemble the clevis pins.
Maintenance
1. After each use, assess the condition of the swivel,
checking for wear and external damage. Check for
axial and radial play in the bearings.
2. Replace worn or bent clevis pins with original
equipment manufacturer’s pins. Replacement kits
consisting of two pins are available.
Replacement Pins
To achieve rated strength, always tighten attachment
pins firmly before placing these swivels under load.
THIS PRODUCT IS NOT SERVICEABLE. If swivel
ceases to operate correctly, replace with new one.
The only replacement/repair part on these swivels
are the attachment pins. Use only OEM pins. Do not
substitute.
UPC No. Replacement Use on
78-3310- Part No. Pin Swivel
39112 503 9112.7 00010-SLT 39106
39113 503 9113.5 00020-SLT 39107
39114 503 9114.3 00025-SLT 39108
39115 503 9115.1 00030-HEX 39109
39116 503 9116.0 00035-HEX 39110
39117 503 9117.8 00040-HEX 39111