TFT Masterstream 4000 ER AUTOMATIC Quick guide

©Copyright Task Force Tips LLC 2020 LIM-032 February 18, 2020 Rev00
MANUAL: Masterstream 4000 ER
Automatic and Selectable Nozzles
INSTRUCTIONS FOR SAFE OPERATION AND MAINTENANCE
WARNING Understand manual before use. Operation of this device without understanding the manual and
receiving proper training is a misuse of this equipment. Obtain safety information at tft.com/
serialnumber.
This equipment is intended for use by trained and qualified emergency services personnel for
firefighting. All personnel using this equipment shall have completed a course of education
approved by the Authority Having Jurisdiction (AHJ).
This instruction manual is intended to familiarize firefighters and maintenance personnel with the
operation, servicing, and safety procedures associated with this product. This manual should be
kept available to all operating and maintenance personnel.
TASK FORCE TIPS LLC
MADE IN USA • TFT.com
3701 Innovation Way, Valparaiso, IN 46383-9327 USA
800-348-2686 • 219-462-6161 • Fax [phone]
AUTOMATIC
600 - 4000 gpm @ 80-120 psi
(2350 - 15,000 l/min @ 6 - 8 bar)
SELECTABLE
2000, 3000, 4000 gpm @ 100 psi
(7500, 11,000, 15,000 l/min @ 7 bar)

©Copyright Task Force Tips LLC 2020 LIM-032 February 18, 2020 Rev00
2
DANGER
PERSONAL RESPONSIBILITY CODE
The member companies of FEMSA that provide emergency response
equipment and services want responders to know and understand the
following:
1. Firefighting and Emergency Response are inherently dangerous activities
requiring proper training in their hazards and the use of extreme caution
at all times.
2. It is your responsibility to read and understand any user’s instructions,
including purpose and limitations, provided with any piece of equipment
you may be called upon to use.
3. It is your responsibility to know that you have been properly trained in
Firefighting and /or Emergency Response and in the use, precautions, and
care of any equipment you may be called upon to use.
4. It is your responsibility to be in proper physical condition and to maintain
the personal skill level required to operate any equipment you may be
called upon to use.
5. It is your responsibility to know that your equipment is in operable
condition and has been maintained in accordance with the manufacturer’s
instructions.
6. Failure to follow these guidelines may result in death, burns or other
severe injury.
FEMSA
Fire and Emergency Manufacturers and Service Association
P.O. Box 147, Lynnfield, MA 01940 • www.FEMSA.org
Additional information is published in LIY-500
Remote Control (RC) Monitor Electrical Controls.
©Copyright TaskForce Tips LLC 2008-2019 LIY-500April 8, 2019 Rev14
MANUAL: Remote Control (RC)
Monitor Electrical Controls
Supplemental Instructions for use with RC Monitor Manual
INSTRUCTIONS FOR INSTALLATION, SAFE OPERATION AND MAINTENANCE
DANGER Understand manual before use. Operation of this device without understanding the manual and
receiving proper training is a misuse of this equipment. Obtain safety information at www.tft.
com/serial-number
TASK FORCE TIPS LLC
MADE IN USA • tft.com
3701 Innovation Way, IN 46383-9327 USA
800-348-2686 • 219-462-6161 • Fax [phone]
SECTION 4.1
Monitor Mounted
Operator Station
SECTION 4.2
Panel Mount
Operator Station
(Y4E-RP)
SECTION 4.3
Panel Mount With Display
Operator Station
(Y4E-RP-D)
SECTION 4.4
Tethered
Operator Station
(Y4E-CT-##)
SECTION 4.5
Tethered Operator Station
With Display
(Y4E-CT-##-D)
SECTION 4.6
Wireless
Operator Station
(YE-RF-##)
SECTION 4.7
Wireless Operator Station
With Display
(YE-RF-##-D)
SECTION 3.0
SECTION 4.0
Electrical Controls Installation and Operation
SECTION 4.11
Monitor Position Display
(Y4E-DISP)
SECTION 4.12
Remote Auxiliary Function
Interface Control
(YE-REMAUX)
SECTION 4.13
Electric RC Monitor Aerial
Truck Installation
SECTION 4.16
Electric Nozzle Actuator
SECTION 4.17
Valve Kits
(YE-VK-PH)
SECTION 5.0
Troubleshooting
SECTION 4.14
Multiplex Interface Control (YE-CAN#)
SECTION 4.15
Ethernet Interface Control
SECTION 4.9
Toggle Switch Monitor
Operator Station
(Y4E-TS)
SECTION 4.10
Monitor Communication
Interface Control
(Y4E-COMM)
SECTION 4.8
Joystick
Operator Station
(Y4E-JS)
©Copyright TaskForce Tips, Inc. 2009 LTT-135July 28, 2009 Rev00
NOZZLE TRAJECTORY
ELEVATION FACTORS
TASK FORCE TIPS, INC.
MADE IN USA • www.tft.com
3701 Innovation Way, Valparaiso, IN 46383-9327 USA
800-348-2686 • 219-462-6161 • Fax [phone]
1.0 To estimate elevation angle when vertical and horizontal distances to target are known:
1.1 Find the maximum height and reach at 30° from the appropriate trajectory curve in LIM-030 or LIM-035.
1.2 Calculate the Height Factor by dividing the vertical distance to the target by maximum height from step 1.1.
1.3 Calculate the Reach Factor by dividing the horizontal distance to the target by maximum reach from step 1.1.
1.4 On the graph of nozzle trajectory elevation factors, plot the intersection of the Height Factor and Reach factor from steps 1.2 and 1.3. If this point lies
on or between the curves given, estimate the appropriate elevation angle. If this point lies within the shaded region of the graph, then a higher ÀRZ or
pressure must be used to reach the target.
2.0 To estimate maximum reach for a given elevation angle above 0°:
2.1 From the graph of nozzle trajectory elevation factors, choose the trajectory curve for the desired elevation angle.
2.2 Find the point where this trajectory curve intersects the height of discharge (zero height line).
2.3 Estimate the Reach Factor at this point using the scale across the top of the graph.
2.4 Multiply this Reach Factor by the reach at 30° elevation from the appropriate trajectory curve in LIM-030 or LIM-035.
3.0 To estimate maximum height for a given elevation angle above 0°:
3.1 From the graph of nozzle trajectory elevation factors, choose the trajectory curve for the desired elevation angle.
3.2 Find the maximum height on this trajectory curve.
3.3 Estimate the Height Factor at the maximum height using the scale on the left side of the graph.
3.4 Multiply this Height Factor by the height at 30° elevation from the appropriate trajectory curve in LIM-030 or LIM-035.
Stream reach and height at non-optimal elevations can be estimated as a factor of the performance at the optimal 30° elevation.
Refer to LIM-030 and LIM-035 for effective stream trajectories of TaskForce Tips Masterstream nozzles at 30° elevation.
This graph cannot be used to estimate maximum reach for elevation angles below 30°.
- -45° - -30°
--
15
°-
0
°
15°
30°
45°
60°
75°
85°
-2.0
-1.5
-1.0
-0.5
0.0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1
Reach Factor (compared to 30° elevation)
Height Factor (compared to 30° elevation)
height of
discharge
IF TARGET IS IN THIS REGION,
FLOW AND/OR PRESSURE MUST
BE INCREASED.
LIY-500 Remote Control (RC)
Monitor Electrical Controls
LTT-135 Nozzle Trajectory
Elevation Factors

©Copyright Task Force Tips LLC 2020 LIM-032 February 18, 2020 Rev00
3
Table Of Contents
1.0 MEANING OF SAFETY SIGNAL WORDS
2.0 SAFETY
3.0 GENERAL INFORMATION
3.1 USE WITH SALTWATER
3.2 VARIOUS MODELS AND TERMS
3.3 SPECIFICATIONS
3.31 MECHANICAL
3.3.2 ELECTRICAL INSTALLATION
3.4 PATTERN CONTROL
4.0 USE WITH FOAM
5.0 NOZZLE OPERATION
5.1 AUTOMATIC NOZZLE OPERATION
5.2 SELECTABLE NOZZLE OPERATION
5.3 FLOW SELECTION
6.0 FLOW CHARACTERISTICS
6.1 MASTERSTREAM 4000 ER AUTOMATIC
6.2 MASTERSTREAM 4000 ER SELECTABLE
6.3 DETERMINING FLOW WITH PRE-PIPED MONITORS
6.4 STREAM TRAJECTORY DATA
7.0 FLUSHING DEBRIS
8.0 DRAWINGS AND PART LISTS
8.1 MASTERSTREAM 4000 ER AUTOMATIC
8.2 MASTERSTREAM 4000 ER SELECTABLE
9.0 WARRANTY
10.0 MAINTENANCE
10.1 FIELD LUBRICATION
10.2 SERVICE TESTING
10.3 REPAIR
11.0 OPERATION AND INSPECTION CHECKLIST

©Copyright Task Force Tips LLC 2020 LIM-032 February 18, 2020 Rev00
4
2.0 SAFETY
DANGER An inadequate supply of pressure and/or flow will cause an ineffective stream and can result
in injury or death. Choose operating conditions to deliver adequate fire suppression. See flow
graphs.
WARNING This equipment is intended for use by trained personnel for firefighting. Use of this equipment for
other purposes may involve hazards not addressed by this manual. Seek appropriate guidance
and training to reduce risk of injury.
WARNING The stream exiting a nozzle is very powerful and capable of causing injury and property damage.
Make sure the nozzle is securely attached and pointing in a safe direction before water is turned
on. Do not direct water stream to cause injury or damage to persons or property.
WARNING Inadequately supported nozzle reaction force can result in injury or death. The mounting must be
capable of supporting the maximum nozzle reaction force as stated in the nozzle’s manual.
WARNING Equipment may be damaged if frozen while containing significant amounts of water. Such damage
may be difficult to detect visually. Subsequent pressurization can lead to injury or death. Any time
the equipment is subject to possible damage due to freezing, it must be tested and approved for
use by qualified personnel before being considered safe for use.
WARNING Application of water or foam solutions on energized electrical equipment could cause electrocution.
Serious injury or death could result. Assume circuits are energized until confirmed to be de-
energized. Do not apply water or foam to energized electrical equipment.
CAUTION CAUTION Mismatched or damaged waterway connections may cause equipment to leak or
uncouple under pressure. Failure could result in injury. Equipment must be mated to matched
connections.
CAUTION Dissimilar metals coupled together can cause galvanic corrosion that can result in the inability to
uncouple the connection, or complete loss of engagement over time. Failure could cause injury.
Per NFPA 1962, if dissimilar metals are left coupled together, an anti-corrosive lubricant should be
applied to the connection and the coupling should be disconnected and inspected at least
quarterly.
1.0 MEANING OF SAFETY SIGNAL WORDS
A safety related message is identified by a safety alert symbol and a signal word to indicate the level of risk involved with a particular
hazard. Per ANSI Z535.6, the definitions of the four signal words are as follows:
DANGER DANGER indicates a hazardous situation which, if not avoided, will result in death or serious
injury.
WARNING WARNING indicates a hazardous situation which, if not avoided, could result in death or serious
injury.
CAUTION CAUTION indicates a potentially hazardous situation which, if not avoided, could result in minor
or moderate injury.
NOTICE NOTICE is used to address practices not related to physical injury.

©Copyright Task Force Tips LLC 2020 LIM-032 February 18, 2020 Rev00
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3.1 USE WITH SALT WATER
Use with salt water is permissible provided the equipment is thoroughly cleaned with fresh water after each use. The service life of
the equipment may be shortened due to the effects of corrosion, and is not covered under warranty.
3.2 VARIOUS MODELS AND TERMS
The Masterstream 4000 ER nozzle is available in several different models and inlet connections. Basic body styles are shown below.
ACTUATOR
TSUNAMI QUICK CONNECT COUPLING
STREAM SHAPER
FLOW SELECTOR PEGS PRESSURE
SELECTOR
SERIAL NUMBER
SELECTABLE NOZZLE AUTOMATIC NOZZLE
Figure 3.2
3.0 GENERAL INFORMATION
The Task Force Tips Masterstream 4000 ER Series deluge nozzles have a clean, far reaching straight stream capability and are
available with automatic pressure control or selectable gallonage. While flowing, the stream pattern can be varied from wide fog to
straight stream. Trapped debris can be removed without the use of tools.
These nozzles are constructed of hardcoat anodized aluminum. Their rugged construction is compatible with the use of fresh water
and firefighting foam solutions. A summary of each nozzle’s characteristics is shown in the table below.
FLOW RANGE NOMINAL PRESSURE COUPLING OPTIONS
gpm l/min psi bar,
kPa/100
AUTOMATIC 600 - 4000 2350 - 15,000 80 - 120 5.5 - 8.3
6.0” ANSI FLANGE 7” TSUNAMI
QUICK CONNECT
SELECTABLE 2000, 3000,
4000
7500, 11,000,
15,000 100 7
Table 3.0
• Master 4000 nozzles are field adjustable within the ranges shown.
• For long term installations, it is recommended that the threads be greased before installing the nozzle.

©Copyright Task Force Tips LLC 2020 LIM-032 February 18, 2020 Rev00
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3.3 SPECIFICATIONS
3.3.1 MECHANICAL
Weight 59 lb / 27 kg
Maximum operating pressure 175 psi / 12 bar
Maximum fog angle 110°
Operating temperature range of fluid 33 to 120°F / 1 to 49°C
Storage temperature range -40 to 150°F / -40 to 65°C
Materials used Aluminum 6000 series hard anodized MIL8625 type 2 class 3,
stainless steel 300 series, nitrile rubber
Table 3.2.1
3.3.2 ELECTRICAL INSTALLATION
For nozzle installation, refer to LIY-500 Remote Control (RC) Monitor Electrical Controls (shipped with TFT monitors or available at
tft.com).
WARNING This device is not rated as ignition proof, explosion proof, or intrinsically safe. Use only in
locations with adequate ventilation and no hazard of flammable vapor buildup.
3.4 PATTERN CONTROL
TFT’s nozzles have full pattern control from straight stream to wide fog. Turning the stream shaper clockwise (as seen from the
operating position behind the nozzle) moves the shaper to the straight stream position. Turning the shaper counterclockwise will
result in an increasingly wider pattern.
Since the stream trim point varies with flow, the stream should be “trimmed” after changing the flow to obtain the straightest and
farthest reaching stream. To properly trim the stream, first open the pattern to narrow fog. Then close the stream to parallel to give
maximum reach. Note: Turning the shaper further forward will cause stream crossover and reduce the effective reach of the nozzle.
The nozzle reaction is greatest when the shaper is in the straight stream position. The nozzle operator must be prepared for a change
in reaction as the pattern is changed.
Care must be taken to avoid dents or nicks in the nozzle tip because they can seriously affect the stream reach..
4.0 USE WITH FOAM
The nozzle may be used with foam solutions. Refer to fire service training for the proper use of foam.
WARNING For Class B fires, lack of foam or interruption in the foam stream can cause a break in the foam
blanket and greatly increase the risk of injury or death. Follow procedures established by the AHJ
for the specific fuel and conditions.
WARNING Improper use of foam or using the wrong type of foam can result in illness, injury, or damage to
the environment. Follow foam manufacturer’s instructions and fire service training as directed by
the AHJ.

©Copyright Task Force Tips LLC 2020 LIM-032 February 18, 2020 Rev00
7
5.0 NOZZLE OPERATION
5.1 AUTOMATIC NOZZLE OPERATION
Automatic nozzles operate by sensing the pressure at the nozzle’s inlet and adjusting the discharge opening to maintain a constant
pressure throughout the flow range of the nozzle. For example, when the pressure at the inlet increases, the exit area is automatically
increased until the inlet pressure returns to the nominal pressure of the nozzle.
Note: Inlet pressure of a Masterstream ER automatic nozzle will stabilize at the nominal pressure within 5%. This stabilization may
take as long as half a minute after a change in inlet pressure.
5.2 SELECTABLE NOZZLE OPERATION
A selectable nozzle has several discharge orifices that can be set to a user selected position. In each position the nozzle acts as a
fixed orifice nozzle.
5.3 FLOW SELECTION
The Master 4000 ER selectable nozzle utilizes two stainless steel pegs to set the flow rate.
To change flow rate:
1. Remove the flow selector pegs from the baffle cap
by unthreading them counterclockwise.
2. Rotate the gallonage selector until the indicator
windows align with the desired flow.
3. Thread the flow selector pegs into the counter-bored
holes in the baffle cap aligned with holes in the
gallonage selector until hand tight.
REMOVE
PEG
REMOVE
PEG
ROTATE
GALLONAGE
SELECTOR
INDICATOR
WINDOW
INDICATOR
WINDOW
Figure 5.3

©Copyright Task Force Tips LLC 2020 LIM-032 February 18, 2020 Rev00
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6.0 FLOW CHARACTERISTICS
6.1 MASTERSTREAM 4000 ER AUTOMATIC
Within its flow range, the Masterstream 4000 ER automatic nozzle operates at the nominal pressure of 80-120 psi (5.5-8.3 bar, 550-
830 kPa). The following chart shows the typical performance of this nozzle.
0
20
40
60
80
100
120
140
160
0 1000 2000 3000 4000 5000 6000
FLOW (gpm)
PRESSURE (psi )
0
2
4
6
8
10
0 4000 8000 12000 16000 20000 FLOW (l/min)
PRESSURE (bar, kPa /100)
FLOW RANGE
110 psi SETTING
100 psi SETTING
90 psi SETTING
80 psi SETTING
120 psi SETTING
MASTERSTREAM 4000 ER AUTOMATIC
8 bar
7 bar
6 bar
Figure 6.1
6.2 MASTERSTREAM 4000 ER SELECTABLE
The Masterstream 4000 ER Selectable nozzle allows the user to select one of several orifice sizes to achieve desired flows at the
rated pressure of the nozzle. The following chart gives relationship of flow and pressure for the various orifice sizes.
0 1 000 2 000 300 0 400 0 500 0 6000 7 000 8 000 9 000 100 00 110 00 120 00 130 00 140 00 150 00
0
2
4
6
8
10
12
0
20
40
60
80
100
120
140
160
180
200
0 500 1000 1500 2000 2500 3000 3500 4000
Flow (l/min)
Nozzle Pressure (bar)
Nozzle Pressure (psi)
Flow (gpm)
MASTERSTREAM 4000 ER SELECTABLE
4000 gpm
(15000 l/min)
Seƫng
3000 gpm
(11000 l/min)
Seƫng
2000 gpm
(7500 l/min)
Seƫng
Figure 6.2

©Copyright Task Force Tips LLC 2020 LIM-032 February 18, 2020 Rev00
9
6.3 DETERMINING FLOW WITH PRE-PIPED MONITORS
The simplest procedure to determine flow with automatic nozzles is with a flow meter. If a flow meter is unavailable, the flow may be
estimated using pressure loss data between the nozzle and an in-line pressure gauge at the pump or considerably upstream from
the nozzle. Data is taken with a smooth bore nozzle and handheld pitot gauge. Note: Equations assume no substantial change in
elevation between in-line pressure gauge and nozzle.
Step1: Determine flow of smooth bore nozzle.
Flow water with a smooth bore nozzle and record the nozzle size, pitot pressure, and in-line pressure gauge reading. The smooth
bore nozzle’s flow is calculated from the Freeman formula:
Where: F = 29.71 for English units (gpm, inches, psi)
F = .667 for metric units (l/min, mm, bar) Note: 1 bar = 100 kPa
Qsmooth flow in gpm (or l/min)
D exit diameter in inches (or mm)
Ppitot pitot pressure in psi (or bar)
Q = F x D P
smooth pitot
2
Step 2: Find pressure loss constant.
Using the results from step 1, use the following equation to calculate the pressure loss constant between the in-line pressure gauge
and the nozzle:
Where: C piping pressure loss constant in gpm2/psi (or l/min2/bar)
Pinline in-line pressure gauge reading in psi (or bar) Q2
smooth
P - P
in-line pitot
C =
Step 3: Calculate flow with automatic nozzle.
Using the pressure loss constant from step 2 and the following equation, the flow with an automatic nozzle can be calculated for your
particular installation.
Where: Qauto automatic nozzle flow in gpm (or l/min)
Pauto nominal nozzle operating pressure in psi (or bar) Q = (P - P )C
auto in-line auto
Mount a graph or table of the results adjacent to the in-line pressure gauge. Deliver any desired flow by adjustment of pump pressure.

©Copyright Task Force Tips LLC 2020 LIM-032 February 18, 2020 Rev00
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6.4 STREAM TRAJECTORY DATA
The tables and graphs in this section give the stream trajectory for the Masterstream 4000 ER Series nozzles at various flows.
Notes on trajectory graphs:
• Graphs show approximate effective stream trajectory at 30 degrees elevation in no wind conditions. Distance to last water drops
approximately 10% farther.
• To estimate trajectories at elevations other than 30 degrees, refer to document LTT-135, available at tft.com.
• Trajectories shown are for water. The addition of foam is expected to decrease the reach by 10%.
• Tail or head winds of 20 mph (30 kph) may increase or decrease the range approximately 30%.
• Stream trajectory of Masterstream 4000 based on “The Trajectories of Large Fire Fighting Jets” by A.P. Hatton and M.J. Osborne,
Reference: “The International Journal of Heat and Fluid Flow”, Vol 1 No 1.
• Curves C, D, and E represent trajectory data for the 2000, 3000, and 4000 settings of the 100 psi selectable nozzle
CURVE
A
B
C
D
E
gpm
FLOW
600
1000
2000
3000
4000
lbs
REACTION
280
470
950
1400
1900
CURVE
A
B
C
D
E
l/min
FLOW
2300
3800
7600
11000
15000
kgf
REACTION
130
210
430
640
860
0
10
20
30
60 80 100 120
160 200 240 280 320 360 400
HORIZONTAL DISTANCE (FEET)
METERS
METERS
B
C
D
E
0
20
40
60
80
100
0
020
40
40
80 120
VERTICAL DISTANCE (FEET)
A
MASTERSTREAM 4000, 80 psi (5.5 bar, 550 kPa)
Figure 6.4A
CURVE
A
B
C
D
E
gpm
FLOW
600
1000
2000
3000
4000
lbs
REACTION
320
530
1100
1600
2100
CURVE
A
B
C
D
E
l/min
FLOW
2300
3800
7600
11000
15000
kgf
REACTION
150
240
500
730
950
VERTICAL DISTANCE (FEET)
0
10
20
30
METERS
02040 80
METERS
60 100 120
0
20
40
60
80
100
0 40 80 120 160 200 240 280 320 360 400
HORIZONTAL DISTANCE (FEET)
A
B
C
D
E
MASTERSTREAM 4000, 100 psi (7 bar, 700 kPa)
Figure 6.4B
CURVE
A
B
C
D
E
gpm
FLOW
600
1000
2000
3000
4000
lbs
REACTION
350
580
1200
1700
2300
CURVE
A
B
C
D
E
l/min
FLOW
2300
3800
7600
11000
15000
kgf
REACTION
160
260
550
770
1000
VERTICAL DISTANCE (FEET)
0
10
20
30
METERS
02040 80
METERS
0
10
20
30
40
50
60
70
80
90
100
0 40 80 120 160 200 240 280 320 360 400
HORIZONTAL DISTANCE (FEET)
A
B
C
D
E
MASTERSTREAM 4000, 120 psi (8.3 bar, 830 kPa)
60 100 120
Figure 6.4C

©Copyright Task Force Tips LLC 2020 LIM-032 February 18, 2020 Rev00
11
7.0 FLUSHING DEBRIS
Debris in the water may get caught inside the nozzle. This trapped material will cause poor stream quality, shortened reach and
reduced flow. To remove debris trapped in the nozzle:
1. Shut offflow to the nozzle
2. Move the stream shaper to the wide fog position.
3. Carefully unscrew and remove the baffle and orifice control components
4. Remove/flush debris
5. Reassemble the nozzle.
Figure 7.0 shows the pieces that are removed during the flush procedure for automatic and selectable nozzles.
WARNING Large amounts or pieces of debris may be unflushable and can reduce the flow of the nozzle
resulting in an ineffective flow. In the event of a blockage, it may be necessary to retreat to a safe
area, uncouple the nozzle and remove debris.
Selectable Nozzle Automatic Nozzle
Baffle and
Orifice
Control
Components
Figure 7.0

©Copyright Task Force Tips LLC 2020 LIM-032 February 18, 2020 Rev00
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8.0 DRAWINGS AND PART LISTS
8.1 MASTERSTREAM 4000 ER AUTOMATIC
1
24
5
6
7
89
11
10
15
13
12
14
17
16
40
21
19 22 23
24
18 20
25 26
27
14
15
28
29 30 31 32 42 43 33 44 45 46 47 34 43 48 49 50 51 52
53
54 55 56 57
58
60 61 62
39
38
41
59
INDEX DESCRIPTION QTY PART #
1 6" ANSI 150 FLANGE ADAPTER 1 MT620
2 O-RING-263 1 VO-263
4 SHAFT LOCK SCREW 1 MT624
5 QUICK CONNECT STREAM STRAIGHTENER 1 MT610
6 O-RING-168 1 VO-168
7 SHAFT 1 MT615
8 1/4-28 X 5/16 SOCKET SET SCREW CUP POINT 3 VT25-28SS312
9 LINEAR BARREL 1 MT611
10 BARREL LABEL 1 MT740
11 1/4-28 X 1/2 BUTTON HEAD CAP SCREW 3 VT25S28BH500
12 ACTUATOR MOUNT 1 MT623
13 1/4-28 X 3/4 SOCKET HEAD CAP SCREW 3 VT25-28SH750
14 10-32 X 1-1/4 SOCKET HEAD CAP SCREW 4 VT10-32SH1.2
15 ACTUATOR SUBASSEMBLY 1 Y7230
16 PINCH GUARD 1 MT625
17 10-32 X 1/2 SOCKET HEAD CAP SCREW 2 VT10-32SH500
18 SHAPER GUIDE 1 MT612
19 CAM ROLLER 4 MT503
20 CAM SCREW 4 MT513
21 WEAR STRIP 1 MT502
22 SHAFT CENTER SUPPORT 1 MT614
23 O-RING-438 1 VO-438
24 BARREL CONE 1 MT621
25 CUP SEAL 1 MT515
26 WEAR STRIP 1 MT512
27 SHAPER 1 MT613
28 NAME LABEL 1 MT745
29 O-RING-214 1 VO-214
INDEX DESCRIPTION QTY PART #
30 CUP 1 FT261
31 O-RING-218 1 VO-218
32 SHAFT 1 MT616
33 BAFFLE 1 MT565
34 TYPHOON RETURN SPRING 1 MT770
40 RETENTION NUT 1 MS575
41 FILTER WASHER .835 X .085 W/ BLACK PVC RIM 1 MS730
42 WSMALLEY RING 1 V4215
43 O-RING-133 2 VO-133
44 O-RING-006 1 VO-006
45 O-RING-014 2 VO-014
46 CARTRIDGE 1 MS565
47 POPPET 1 MS555
48 O-RING-361 1 VO-361
49 CAP 1 MT546
50 5/32 X 1 1/8 SPIROL HDP #12458 1 V1920
51 RED VINYL TIP 1 VM1030
52 DRAG RING 1 MT551
53 CONTROL SPRING 1 MS760
54 SOCKET HEAD CAP SCREW 1 VT10-32SH250
55 LOCKING RING 1 MT552
56 ADJUSTING SCREW 1 MT550
57 SPRING WASHER 4 VW250BELVIL
58 SOCKET HEAD CAP SCREW 2 VT25-20SH1.5
59 3/8 X 5/16 PRECISION SHOULDER SCREW 2 F635
60 BASE FEET 2 G227
61 SOCKET HEAD CAP SCREW 2 VT25-20SH875
62 BLACK DOMEPLUG 2 VM4122
* - CONSULT FACTORY FOR SPECIAL THREADS

©Copyright Task Force Tips LLC 2020 LIM-032 February 18, 2020 Rev00
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8.2 MASTERSTREAM 4000 ER SELECTABLE
123456
789
11
18
21
20
19
22 23
24 25
27 14 15 29 30 31 32 33 34 35 36 37
39
38
26
10
28
15
13
12
14
17
16
INDEX DESCRIPTION QTY PART #
1 6" ANSI 150 FLANGE ADAPTER 1 MT620
2 O-RING-263 1 VO-263
3 1/2-20 X 3/8 SOCKET SET SCREW CUP POINT 1 VT50-20SS375
4 SHAFT LOCK SCREW 1 MT624
5 QUICK CONNECT STREAM STRAIGHTENER 1 MT610
6 O-RING-168 1 VO-168
7 SHAFT 1 MT615
8 1/4-28 X 5/16 SOCKET SET SCREW CUP POINT 3 VT25-28SS312
9 LINEAR BARREL 1 MT611
10 BARREL LABEL 1 MT740
11 1/4-28 X 1/2 BUTTON HEAD CAP SCREW 3 VT25S28BH500
12 ACTUATOR MOUNT 1 MT623
13 1/4-28 X 3/4 SOCKET HEAD CAP SCREW 3 VT25-28SH750
14 10-32 X 1-1/4 SOCKET HEAD CAP SCREW 4 VT10-32SH1.2
15 ACTUATOR SUBASSEMBLY 1 Y7230
16 PINCH GUARD 1 MT625
17 10-32 X 1/2 SOCKET HEAD CAP SCREW 2 VT10-32SH500
18 SHAPER GUIDE 1 MT612
19 CAM ROLLER 4 MT503
20 CAM SCREW 4 MT513
INDEX DESCRIPTION QTY PART #
21 WEAR STRIP 1 MT502
22 SHAFT CENTER SUPPORT 1 MT614
23 O-RING-438 1 VO-438
24 BARREL CONE 1 MT621
25 CUP SEAL 1 MT515
26 WEAR STRIP 1 MT512
27 SHAPER 1 MT613
28 NAME LABEL 1 MT745
29 O-RING-214 1 VO-214
30 CUP 1 FT261
31 O-RING-218 1 VO-218
32 SHAFT 1 MT616
33 BAFFLE 1 MT565
34 TYPHOON RETURN SPRING 1 MT770
35 SELECTABLE CAP 1 MT617
36 GALLONAGE SELECTOR 1 MT619
37 FLOW SELECTOR PEG 2 MT618
38 5/16-24 X 3/16 SET SCREW 1 MT630
39 BALL .243" - TORLON 115 VB243TO
* - CONSULT FACTORY FOR SPECIAL THREADS

©Copyright Task Force Tips LLC 2020 LIM-032 February 18, 2020 Rev00
14
9.0 WARRANTY
Task Force Tips LLC, 3701 Innovation Way, Valparaiso, Indiana 46383-9327 USA (“TFT”) warrants to the original purchaser of
its products (“equipment”), and to anyone to whom it is transferred, that the equipment shall be free from defects in material and
workmanship during the five (5) year period from the date of purchase. TFT’s obligation under this warranty is specifically limited to
replacing or repairing the equipment (or its parts) which are shown by TFT’s examination to be in a defective condition attributable to
TFT. To qualify for this limited warranty, the claimant must return the equipment to TFT, at 3701 Innovation Way, Valparaiso, Indiana
46383-9327 USA, within a reasonable time after discovery of the defect. TFT will examine the equipment. If TFT determines that
there is a defect attributable to it, TFT will correct the problem within a reasonable time. If the equipment is covered by this limited
warranty, TFT will assume the expenses of repair.
If any defect attributable to TFT under this limited warranty cannot be reasonably cured by repair or replacement, TFT may elect to
refund the purchase price of the equipment, less reasonable depreciation, in complete discharge of its obligations under this limited
warranty. If TFT makes this election, claimant shall return the equipment to TFT free and clear of any liens and encumbrances.
This is a limited warranty. The original purchaser of the equipment, any person to whom it is transferred, and any person who is
an intended or unintended beneficiary of the equipment, shall not be entitled to recover from TFT any consequential or incidental
damages for injury to person and/or property resulting from any defective equipment manufactured or assembled by TFT.
It is agreed and understood that the price stated for the equipment is in part consideration for limiting TFT’s liability. Some states do
not allow the exclusion or limitation of incidental or consequential damages, so the above may not apply to you.
TFT shall have no obligation under this limited warranty if the equipment is, or has been, misused or neglected (including failure to
provide reasonable maintenance) or if there have been accidents to the equipment or if it has been repaired or altered by someone
else.
THIS IS A LIMITED EXPRESS WARRANTY ONLY. TFT EXPRESSLY DISCLAIMS WITH RESPECT TO THE EQUIPMENT ALL
IMPLIED WARRANTIES OF MERCHANTABILITY AND ALL IMPLIED WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE.
THERE IS NO WARRANTY OF ANY NATURE MADE BY TFT BEYOND THAT STATED IN THIS DOCUMENT.
This limited warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

©Copyright Task Force Tips LLC 2020 LIM-032 February 18, 2020 Rev00
15
10.0 MAINTENANCE
TFT nozzles are designed and manufactured to be damage resistant and require minimal maintenance. However, as the primary
firefighting tool upon which your life depends, it should be treated accordingly. Do not drop or throw equipment.
When reassembling the automatic nozzles after repairs or for preventive maintenance, coat the seal on the piston, the inner bore of
the cylinder and the shaft slide surface with a waterproof lubricant such as Molykote #112 Silicone Grease. Lubrication is required to
assure continued smooth operation. The frequency of lubrication will depend on frequency of usage and storage conditions. Nozzles
must be checked regularly to assure proper operation.
Contact factory for parts lists and exploded views for particular models. Each nozzle is identified by a serial number located on the
nozzle’s stream shaper.
10.1 FIELD LUBRICATION
All Task Force Tips nozzles are factory lubricated with high quality silicone grease. This lubricant has excellent wash out resistance,
providing long term performance in firefighting nozzles. If your department has unusually hard or sandy water, the moving parts of the
nozzle may be affected. Foam agents and water additives contain soaps and chemicals that may break down the factory lubrication.
The moving parts of the nozzle should be checked on a regular basis for smooth and free operation, and for signs of damage. IF
THE NOZZLE IS OPERATING CORRECTLY, THEN NO ADDITIONAL LUBRICANT IS NEEDED. Any nozzle that is not operating
correctly should be immediately removed from service. The nozzle can be returned to the factory at any time for a complete checkup
and relubrication with silicone grease.
The field use of Break Free CLP (spray or liquid) lubricant will help to temporarily restore the smooth and free operation of the nozzle
These lubricants do not have the washout resistance and long-term performance of the silicone grease. Once Break Free CLP is
applied, re-application will be needed on a regular basis until the nozzle can be returned to the factory for a complete checkup and
relubrication with silicone grease.
CAUTION Aerosol lubricants contain solvents that can swell O-Rings if applied in excess. The swelling can
inhibit smooth operation of the moving parts. When used in moderation, as directed, the solvents
quickly evaporate without adversely swelling the O-Rings.
10.2 SERVICE TESTING
In accordance with NFPA 1962, nozzles must be tested a minimum of annually. Nozzles failing any part of this test must be removed
from service, repaired and retested upon completion of the repair.
10.3 REPAIR
Factory service is available with repair time seldom exceeding one day in our facility. Factory serviced equipment is repaired by
experienced technicians, wet tested to original specifications, and promptly returned. Repair charges for non-warranty items are
minimal. Any returns should include a note as to the nature of the problem and whom to reach in case of questions.
Repair parts and service procedures are available for those wishing to perform their own repairs. Task Force Tips assumes no
liability for damage to equipment or injury to personnel that is a result of user service. Contact the factory or visit the web site at tft.
com for parts lists, exploded views, test procedures and troubleshooting guides. All replacement parts must be obtained from the
manufacturer to assure proper operation of the product, and to maintain approval of the device.
Performance tests shall be conducted on the equipment after a repair, or anytime a problem is reported to verify operation in
accordance with TFT test procedures. Consult factory for the procedure that corresponds to the model and serial number of the
equipment. Any equipment which fails the related test criteria should be removed from service immediately. Troubleshooting guides
are available with each test procedure or equipment can be returned to the factory for service and testing.
CAUTION Any alterations to the product or its markings could diminish safety and constitutes a misuse of
this product.

©Copyright Task Force Tips LLC 2020 LIM-032 February 18, 2020 Rev00
TASK FORCE TIPS LLC
MADE IN USA • TFT.com
3701 Innovation Way, Valparaiso, IN 46383-9327 USA
800-348-2686 • 219-462-6161 • Fax [phone]
11.0 OPERATION AND INSPECTION CHECKLIST
BEFORE EACH USE, the nozzle must be inspected to this checklist:
1. There is no obvious damage such as missing, broken or loose parts, damaged labels etc.
2. Debris screen is free of debris
3. Coupling is tight and leak free
4. Nozzle operates freely through full range and regulates flow
5. Nozzle flow is adequate as indicated by pump pressure and nozzle reaction
6. Shaper turns freely and adjusts pattern through full range
7. Shaper detent (if so equipped) operates smoothly and positively.
BEFORE BEING PLACED BACK IN SERVICE, nozzles must be inspected to this checklist:
1. All controls and adjustments are operational
2. Shut offvalve (if so equipped) closes offthe flow completely
3. There are no broken or missing parts
4. There is no damage to the nozzle that could impair safe operation (e.g. dents, cracks, corrosion or other defects)
5. The thread gasket is in good condition
6. The waterway is clear of obstructions
7. Nozzle is clean and markings are legible
8. Coupling is retightened properly
9. Shaper is set to desired pattern
NFPA 1962: Standard for the care, use, inspection, service testing, and replacement of fire hose, couplings, nozzles and fire hose appliances. Quincy,
MA: National Fire Protection Agency
WARNING Equipment failing any part of the checklist is unsafe for use and must have the problem corrected
before use or being placed back into service. Operating equipment that has failed the checklist is
a misuse of this equipment.