The World Models Manufacturing 29% CAP 232 User manual

A301PO22981001
4-channel radio w/ 6 high torque servos
Requires: 50cc gasoline engine
Wing Span
Wing Area
Flying Weight
Fuselage Length
85 in / 2160 mm
1302 sq in / 84 sq dm
16.7 Ibs / 7560 g
78 in / 1985 mm
FACTORY PRE-FABRICATED
ALMOST-READY-TO-FLY(ARF)SERIES
MADE IN CHINA
* Specifications are subject to change without notice.*
Warning ! This model is not a toy.
It is designed for maximum performance. Please seek advice if one is not familiar with this kind
of electric powered precision model. Operating this model without prior preparation may cause
injuries. Remember, safety is the most important thing. Always keep this instruction manual at
hand for quick reference.
INSTRUCTION MANUAL
29% CAP 232
Specifications
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A301PO22981001
BEFORE YOU BEGIN
INDEX
BEFORE YOU BEGIN
PARTS LIST
ASSEMBLY
SAFETY PRECAUTIONS
P.1
P.2
P.3-14
P.14
Read through the manual before you begin, so you will have an overall idea of what to do.
Check all parts. If you find any defective or missing parts contact your local dealer. Please
DRY FIT and check for defects for all parts that will require CAor Epoxy for final assembly.
Any parts you find to be defective after the gluing process may be difficult to remove for
warranty replacement. The manufacturer will replace any defective parts, but will not extend
to the parts that are good before gluing to defective parts during assembly. Warranty will
not cover any parts modified by customer.
Symbols used throughout this instruction manual comprise of the following :-
1
2
3
P.1
29% CAP 232
3mm
Do not overlook this symbol!
Cut off shaded portion.
Peel off shaded portion
covering film.
Pay close attention here!
Pierce the shaded portion
covering film.
Must be purchased separately!
Drill holes with the specified
diameter (here: 3mm).
Ensure smooth non-binding
movement while assembling.
Apply instant glue
(C.A.glue, super glue.)
Assemble left and right
sides the same way.
Apply epoxy glue.
Apply thread locker
Warning!
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A301PO22981001 P.2
Parts List
COVERING:--
TOUGHLON STL 100 WHITE
LIGHTEX SGX 331 CUB YELLOW
LIGHTEX SGX 311 FERRARI RED
LIGHTEX SGX 240 GREEN
LIGHTEX SGX 202 GRAY
10.FUEL TANK 800CC PL1111800G -- 1 set
CABLE TIE (For Fuel Tank) 1.5×4×400mm -- 2 pcs
11.BLIND NUT M6 -- 4 pcs
SOCKET HEAD SCREW M6×50mm -- 4 pcs
SCREW PWA2×12mm -- 4 pcs
WASHER d6×D15mm -- 4 pcs
PLYWOOD (F11) 142×112×2mm -- 1 pc.
PLYWOOD (F2B) 2×60.8×148mm -- 1 pc.
WOOD (F17) 142×10×10mm -- 1 pc.
12.LINKAGE CONNECTOR Ø2.1mm -- 1 set
13.SPONGE 10×80×200mm -- 2 pcs
THROTTLE PUSHROD Ø1.8×450mm -- 1 pc.
PLASTIC TUBE d2.5×D4×250mm -- 1 pc.
EYE SCREW M2.5×8×25mm -- 2 pcs
COPPER TUBE d2.5×D3.2×8mm -- 2 pcs
HEAVY DUTY CLEVIS PL4112200 -- 2 sets
TRI - HORN PL4120600 -- 1 set
14.TOP COWLING -- 1 pc.
UNDER COWLING -- 1 pc.
TRANSPARENT DUMMY COWLING -- 1 pc.
SCREW PA3×12mm -- 6 pcs
SILICON GROMMET PL1285135 d2.5×D8.5mm -- 6 pcs
WASHER d3×D7mm -- 6 pcs
SPINNER PL22W0890 Ø89mm -- 1 set
QUICK RELEASE NYLON RIVET PL1208042 d2xD8mm -- 12 sets
SCREW KA2.3×8mm -- 12 pcs
15.WING TUBE Ø32×770mm -- 1 pc.
SELF TIGHTENING WING LATCH -- 2 pcs
WIRE Ø0.8mm -- 2 pcs
COVER -- 1 pair
16.COCKPIT -- 1 set
CANOPY -- 1 pc.
SOCKET HEAD SCREW HM3x15mm -- 2 pcs
WASHER d3×D7mm -- 2 pcs
PILOT PC101110E -- 1 set
17.DECALS: A301DEC -- 1 set
1.MAIN WING -- 1 pair
2.SOCKET HEAD SCREW M4×60mm -- 2 pcs
M4 Nylon Insert Lock Nut -- 2 pcs
SWIVEL CLEVIS HORN FAIRING PL4610010 -- 2 sets
PUSHROD M3x70mm w/ Threads (For Aileron Servo) -- 2 pcs
HEAVY DUTY HORN BRACKET PL4112400 -- 2 pcs
HEAVY DUTY CLEVIS PL4112200 -- 4 sets
TRI - HORN PL4120300 -- 2 sets
SERVO MOUNTING PANEL PL5310010 -- 1 pair
SCREW PWA2.3×8mm -- 8 pcs
3.STABILIZER & ELEVATOR -- 1 set
STABILIZER TUBE Ø14.5×350mm -- 1 pc.
SCREW PA3x14mm -- 2 pcs
WASHER d3×D7mm -- 2 pcs
FUSELAGE -- 1 pc.
4.SOCKET HEAD SCREW M4×60mm -- 2 pcs
M4 Nylon Insert Lock Nut -- 2 pcs
SWIVEL CLEVIS HORN FAIRING PL4610010 -- 2 sets
PUSHROD M3x75mm w/ Threads (For Elevator) -- 2 pcs
HEAVY DUTY CLEVIS PL4112200 -- 4 sets
TRI - HORN PL4120300 -- 2 sets
HEAVY DUTY HORN BRACKET PL4112400 -- 2 pcs
SERVO MOUNTING PANEL PL5310010 -- 1 pair
SCREW PWA2.3×8mm -- 8 pcs
5.Vertical Fin & Rudder -- 1 set
6.TAIL LANDING GEAR PL3410020 -- 1 set
7.THREADED ROD M4×100mm -- 1 pc.
M4 Nylon Insert Lock Nut -- 2
SWIVEL CLEVIS HORN FAIRING PL4610020 -- 1 set
EYE SCREW M2.5×8×25mm -- 2 pcs
WIRE Ø1×1000mm -- 2 pcs
COPPER TUBE d2.5×D3.2×8mm -- 2 pcs
HEAVY DUTY CLEVIS PL4112200 -- 2 sets
HEAVY DUTY HORN BRACKET PL4112400 -- 2 pcs
8.ENGINE BOX 103×264×142mm -- 1 pc.
PLYWOOD (F18) 162×22×6mm -- 1 pc.
PLYWOOD (F18A) 162×22×6mm -- 1 pc.
WOOD (F17) 142×10×10mm -- 1 pc.
WOOD (F19) 102.5×8×8mm -- 2 pcs
WOOD (F20) 60×10×10mm -- 4 pcs
WOOD (F20A) 120×10×10mm -- 2 pcs
9.MAIN LANDING GEAR -- 1 pc.
SOCKET HEAD SCREW HM4×18mm -- 4 pcs
WASHER d4.5×D9mm -- 4 pcs
WHEEL PANTS -- 1 pair
WHEEL Ø90mm -- 2 pcs
COLLAR Ø5.1mm w/ set screw -- 4 sets
AXLE SHAFT Ø5×47mm -- 2 pcs
M8 NYLON INSERT LOCK NUT -- 2 pcs
SOCKET HEAD SCREW HM3×16mm -- 4 pcs
WASHER d3×D7mm -- 4 pcs
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A301PO22981001
Main Wing
Aileron Servos
M4NylonInsertLockNut
P.3
2
2
2
1
Bottom View
PWA2.3x8mmScrew PWA2.3x8mm
PWA2.3x8mm
8
Bottom View
M2x8mm
SocketHeadScrew
M2 Nylon Insert
Lock Nut
PL4120300
1.5mm
1.5mm
M2x10mm
PA1.7x8mm
Heavy Duty Clevis
Heavy Duty Horn Bracket
M2 Nylon Insert Lock Nut
M4 Nylon Insert
Lock Nut
M2 Nylon Insert
M2x10mm
Lock Nut
Pushrod
M3x70mm
Pushrod
M3x70mm
Heavy Duty
Clevis
Bottom View
Lead to Aileron Servo
M4x60mm
M4x60mmSocketHeadScrew
Factory
Pre-glued
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A301PO22981001
Stabilizer & Elevator
A A'
A=A'
(Main Wing)
(Stabilizer)
B B'
B=B'
P.4
3
PA3x14mmScrew
2
PA3x14mm Stabilizer Tube
Ø14.5x350mm
Washer
d3xD7mm
140mm
37mm
d3xD7mmWasher
2
Elevator Pushrod
4
PWA2.3x8mmScrew
8
M2x8mm
SocketHeadScrew
M2 Nylon Insert
Lock Nut
PL4120300
1.5mm
PWA2.3x8mm
PWA2x8mm
Bottom View
M2x10mm
M4x60mm
PA1.7x8mm
Heavy Duty Clevis
Heavy Duty Horn Bracket
M2 Nylon Insert Lock Nut
M4 Nylon Insert
Lock Nut
M4x60mmSocketHeadScrew
M4NylonInsertLockNut
2
2
M2 Nylon
Insert Lock Nut
M2x10mm Pushrod M3x75mm
Pushrod
M3x75mm
Heavy Duty
Clevis
Servo Mounting
Panel
Pl5310010
1.5mm
2.5mm
PA3x14mm
Washer
d3xD7mm
2.5mm
Factory
Pre-glued
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A301PO22981001 P.5
Tail Landing Gear
6
3
PA3x14mm Screw
PWA2.6x12mm Screw
3
M3x3mm
Set Screw
3.1mm Collar
M3x3mm Set Screw
PWA2.6X12mm
PA3x14mm
1.5mm
1mm
Bottom View Completed
Vertical Fin & Rudder
5
C C'
C=C'
Completed
Factory
Pre-glued
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A301PO22981001
2
P.6
Rudder Pullwire
7
M4x100mm Threaded Rod
M4x100mm Threaded Rod
1
M4 Nylon Insert Lock Nut
M2 Nylon
Insert Lock Nut
2
Bottom View Bottom View Completed
Heavy Duty Horn
Bracket M4 Nylon Insert
Lock Nut
PA1.7x8mm
Eye Screw
M2.5x8x25mm
Copper Tube
M2x10mm
Heavy Duty Clevis
Press down the
center 1/3 portion
Wire
Ø1x1000mm
140mm
43mm
1
3
1
1
3
3
4
4
2
2
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A301PO22981001 P.7
Engine Box
8
Please note right & down thrust angle of firewall.
Use epoxy to glue all parts
together.
F20
F20
F19
F19 F20
F20
F18 F18A
2°
F20A
Engine Box
F20A
F20A
F2B F17
F19 F18F18A
F20 F20
0.5°
F20A
F18A
F18
F17
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A301PO22981001
Fuel Tank
P.8
10
Fuel Tank
800cc
CABLE TIE
(For Fuel Tank)
1.5x4x400mm
Fuel Tank
800cc
CABLE TIE
(For Fuel Tank)
1.5x4x400mm
d4.5xD9mm
Washer
HM4x18mm
Socket Head Screw
HM4x18mm
Socket Head Screw
Bottom View Completed
Ø5x47mm Axle Shaft
Ø5.1mm Collar
2
4
4
d4.5xD9mm Washer
4
d3xD7mm Washer
4
M8 Nylon Insert Lock Nut
M8 Nylon
Insert Lock Nut
2
Main Landing Gear
9
Completed
Front
Ø5x47mm
Axle Shaft Ø5x47mm
Axle Shaft
Ø5.1mm
Collar
Wheel Ø90mm M3x3mm
Set Screw
HM3x16mm
Socket Head Screw 4
HM3x16mm
Socket Head Screw
d3xD7mm
Washer
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A301PO22981001
Engine
11
P.9
M6x50mm Socket Head Screw
4
M6 Blind Nut 4
4
d6xD15mm Washer
Center line of firewall
6mm
Engine
thrust line
PWA2X12mm
F1
≈48mm
M6 Blind Nut
d6xD15mm Washer
M6x50mm
Socket Head Screw
Plastic Tube d2.5xD4x250mm
Throttle Pushrod
Ø1.8x450mm
Plywood(F2B)
2x60.8x148mm
F11 F17
4
Bottom View Front View
Top View
Front View
Servo Set
12
Please refer to attached sheet for linkage connector installation.
Throttle Servo.
M2 Nut
2mm
2mm
2mm
3mm
Throttle Pushwire
1.2mm
PWA2x12mmScrew
4
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A301PO22981001
Cowling & Spinner
P.10
14
Heavy Duty
Clevis Copper Tube
Radio Equipment
13
Install and arrange
the servo as shown
in the diagram.
Copper Tube
M2x10mm
Heavy Duty
Clevis
Eye Screw
Heavy Duty Servo
Horn PL4120600
Eye Screw
M2.5x8x25mm
Front
Wire
Ø1x1000mm
M2x8mm
PL4120600
Press down the
center 1/ 3 portion
Plastic Tube
d2.5xD4x250mm Sponge
10x80x200mm
Throttle Pushrod
Ø1.8x450mm
6
12
PA3x12mm Screw
KA2.3x8mm Screw
d3xD7mm Washer
d2.5xD8.5mm Silicon Grommet
6
6
Spinner
Ø89mm
First insert the grommet to the cowling then apply screw.
Completed
d2xD8mm
Quick Release Nylon Rivet
12
12
4
KA2.3x8mm d2xD8mm Quick Release Nylon Rivet
3
1.5mm
Rudder Servo
Throttle Servo
Receiver
d3xD7mm
Washer
d2.5xD8.5mm
Silicon Grommet
Cowling
Fuselage
PA3x12mm
M2 Nylon
Insert
Lock Nut
M2 Nylon
Insert
Lock Nut
1
3
42
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A301PO22981001 P.11
Main Wing
15
Wing Tube Ø32x770mm
Wing Tube
Ø32x770mm
A
B
Lead to Aileron Servo
Lead to
Aileron Servo
Lead to
Aileron Servo
Wire Ø0.8mm
Set Screw
M3X6mm
Self Tightening
Wing Latch
Wing Tube
Completed
PWA2x8mm PWA2x8mm
Wing Tube
Wing Tube
Self Tightening
Wing Latch Self Tightening
Wing Latch
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A301PO22981001
Completed
d3xD7mm Washer
5
P.12
Cockpit & Pilot16
2
HM3x15mm Socket Head Screw
HM3x15mm
Socket Head Screw
d3xD7mm Washer
2
Pilot PC101110E
2
34
Decals
1
Apply thick CA or
Canopy glue.
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A301PO22981001 P.13
Wing Setting & Decals17
17
A=A’ B=B’ C=C’
Adjust the wing and fuselage configuration as shown in the diagrams.
AA’
B
C C’
B’
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A301PO22981001
# First time flyer should never fly by himself / herself. Assistance from experienced flyer is absolutely necessary.
# Pre-flight adjustment must be done before flying, it is very dangerous to fly a badly pre-adjusted aircraft.
# is specially designed to be powered by 50 c.c. gasoline engine, using a more powerful
engine does not mean better performance. In fact, over powered engine may cause structural damage and injuries.
# Make sure the air field is spacious, never fly the plane too close to people and never get too close to a running
propeller.
# If you find wrinkles on the covering as a result of weather changes, you can use hot iron to remove the wrinkles.
Please begin with lower temperature setting and gradually raise the temperature until the wrinkles are gone. Too
hot an iron may damage the covering. Don't use hot iron near the seams or edges, hot iron will melt the glue and
shrink the covering at the same time, causing the seams to pull away.
# Check and re-tighten up all factory assembled screws, use thread locker if necessary.
C.G.
The ideal C.G. position is 153mm ( 6 in. ) behind the leading edge measured at where
the wing meets the fuselage. In order to obtain the C.G. specified, add weight to
the fuselage or move the battery position. Check the C.G. before flying.
P.14
19
Control Throws
Adjust the control throws as shown in the
diagram. These throws are good for general
flying. You can adjust according to your
personal preference.
Elevator
Rudder
Aileron
18
29% CAP 232
153mm
C.G.
6 in.
Important Safety Precautions
Warning!
60 mm
60 mm
30 mm
30 mm
25 mm
25 mm
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A301PO22981001
LINKAGE CONNECTOR
HW7111050 & HW7111060
After fastening the round nut, make sure that
the linkage connector can rotate freely.
Drill 2mm hole at servo horn. Insert linkage connector
into servo horn.
Make sure shoulder of
screw is cleared from
servo horn.
Add washer to reduce
play if necessary.
Shoulder
Tighten up the round nut
against the shoulder. Apply
CA or permanent thread
locker.
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A301PO22981001
Product Registration Form (US Customers)
We would like to share with you any relevant information regarding your model, including
product news and free upgrade parts when applicable. Please fill in the following and
send toAirBorne Models, 2403 Research Drive, Livermore, CA94550 USA.
1. Name:______________________________________________
2.Address:____________________________________________
3. Phone #:____________________ E-mail:__________________
4. Model:______________________________________________
Wing QC#__________ Fuselage QC# _______________________
(QC numbers are stamped on wing and fuselage)
5. Date of Purchase:_____________________________________
6. Store Name: _________________________________________
Please callAirBorne Models at 925 371 0922 for any assistance in filling this
form.Thank you very much for purchasing our product.
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A301PO22981001
This transparent 3D template
is used for position guidance
of the actual cutting of the
pre-painted cowling.
Usage of the transparent 3D template
Simply cut the transparent 3D template to fit your engine and
exhaust pipe, then slide onto the actual cowling and use as
template to mark the openings required for final cutting.
1 2
3 4
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A301PO22981001
Optional Parts
Clevis Wrench
Code No. Size Package
PL8210010 1 set
Small Clevis Large Clevis
Field Stand
Code No. Size Package
MS9111430 600 x 240 x 310mm 1 pc
( ACCESSORIES)
180mm Extension
Code No. Size Package
KW0011800 180mm 1 set
Charge Receptacles
Code No. Size Package
KP0041300
180mm Y-Cord
Code No. Size Package
KW0021800 180mm 1 pc
Special tool for clevis installation.
Suitable for standard and small
(EP) clevis.
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A301PO22981001
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