The World Models Manufacturing 42% ULTIMATE User manual

Wing Span
Wing Area
Flying Weight
Fuselage Length
98 in / 2490 mm
3300 sq in / 213 sq dm
38-40 lbs / 17250-18160 g
104 in / 2640 mm
Warning !This model is not a toy.
It is designed for maximum performance. Please seek advice if one is not familiar with this kind
of engine powered precision model. Operating this model without prior preparation may cause
injuries. Remember, safety is the most important thing. Always keep this instruction manual at
hand for quick reference.
Requires : 150-200 c.c. engine, 6 channel radio
w/ 17 high torque servos.
* Specifications are subject to change without notice.*
Specifications
INSTRUCTION MANUAL
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42%
42%
FACTORY PRE-FABRICATED
ALMOST-READY-TO-FLY (ARF) SERIES
MADE IN CHINA

P. 1
P. 3 - 11
Do not overlook this symbol!
Cut off shaded portion.
Peel off shaded portion
covering film.
Pay close attention here!
Pierce the shaded portion
covering film.
Must be purchased separately!
Drill holes with the specified
diameter (here: 3mm).
3mm
Check all parts. If you find any defective or missing parts contact your local dealer. Please DRY FIT
and check for defects for all parts that will require CA or Epoxy for final assembly. Any parts you
find to be defective after the gluing process may be difficult to remove for warranty replacement. The
manufacturer will replace any defective parts. but will not extend to the parts that are good before
gluing to defective parts during assembly.
I N D E X
BEFORE YOU BEGIN
PARTS LIST
ASSEMBLY
SAFETY PRECAUTIONS
P. 1
P. 2
P. 11
BEFORE YOU BEGIN
Read through the manual before you begin, so you will have an overall idea of what to do.
Symbols used throughout this instruction manual comprise of the following : -
Ensure smooth non-binding
movement while assembling.
Apply instant glue
(C.A.glue, super glue.)
Assemble left and right
sides the same way.
Apply epoxy glue.
1
2
3

Parts List
P. 2
* PURPLE COLOR SCHEME:
TOUGHLON STL 100 WHITE
TOUGHLON STL 201 BLACK
TOUGHLON STL 561 PEARL PURPLE
TOUGHLON STL 370 SILVER
* YELLIOW COLOR SCHEME:
TOUGHLON STL 100 WHITE
TOUGHLON STL 201 BLACK
TOUGHLON STL 330 CADMIUM YELLOW
TOUGHLON STL 370 SILVER
COVERING:--
9. MAIN LANDING GEAR -- 1 set
ALUMINUM PLATE -- 2 pcs
WHEEL PANTS -- 1 pair
SOCKET HEAD SCREW M6x20mm -- 4 pcs
SCREW PA3x12mm -- 4 pcs
15. WING TUBE Ø22x865.5mm -- 1 pc.
SCREW PM3x22mm -- 1 pc.
SCREW PA3x22mm -- 1 pc.
WASHER d3xD7mm -- 2 pcs
16. WING TUBE Ø22x817mm -- 1 pc.
SCREW PM3x22mm -- 1 pc.
SCREW PA3x22mm -- 1 pc.
WASHER d3xD7mm -- 2 pcs
17. FLYING WIRE ASSEMBLY -- 1 set
PLYWOOD 3x536.6x597.4mm
(Wing Incidence Angle Template) -- 2 pcs
PLYWOOD (OUTER WING CABANES) -- 1 pair
18. CANOPY -- 1 pc.
COCKPIT -- 1 pc.
SCREW PM3x25mm -- 4 pcs
WASHER d3xD7mm -- 4 pcs
19. COWLING -- 1 pc.
20. DECALS -- 1 set
1. MAIN WING (LOWER WING) -- 1 pair
MAIN WING (UPPER WING) -- 1 pair
2.WOODEN 6x10x21mm (For Aileron Servo Stand) -- 8 pcs
3. WOODEN 6x10x21mm (For Aileron Servo Stand ) -- 8 pcs
4. STABILIZER & ELEVATOR -- 1 set
FUSELAGE -- 1 pc.
WOODEN 6 x10x21mm (For Elevator Servo Stand) -- 8 pcs
STABILIZER TUBE Ø22x514mm -- 1 pc.
SCREW PWA3x14mm -- 2 pcs
WIRE Ø3x192mm -- 1 pc.
5. VERTICAL FIN & RUDDER -- 1 set
7. ENGINE BOX SIDE PLATE 8x127x571mm (F8) -- 1 pc.
ENGINE BOX SIDE PLATE 8x127x563mm (F8') -- 1 pc.
PLYWOOD 6x20x123mm (F8A) -- 4 pcs
PLYWOOD 6x20x205mm (F8B) -- 4 pcs
FIREWALL 9x159x164mm (F9) -- 1 pc.
UPPER PLATE 6x159x221mm (F9A) -- 1 pc.
LOWER PLATE 3x159x230mm (F9B) -- 1 pc.
BALSA 9x9x213mm (F9C) -- 2 pcs
BALSA 9x9x221mm (F9D) -- 2 pcs
BALSA 9x9x109mm (F9E) -- 2 pcs
BALSA 9x9x109mm (F9F) -- 1 pc.
BALSA 9x9x109mm (F9H) -- 1 pc.
BALSA 9x9x70mm (F9I) -- 2 pcs
BALSA 9x9x90mm (F9J) -- 2 pcs
WOODEN 6.6x25x210mm (F10) -- 4 pcs
BAMBOO D3.5x380mm -- 1 pc.
BALSA 10x10x143mm(F63C)--1 pc.
8. CENTER WING CABANE -- 1 set
ALUMINUM PLATE -- 2pcs
BALSA 9x9x414.4mm (F36A) (For Fuselage) -- 2 pcs
BALSA 9x9x402.3mm (F36A) (For Fuselage) -- 2 pcs

Aileron Servo Lead Aileron Servo Lead
1Main Wing
Main Wing (Lower)
Bottom View
Replace CA hinges by metal hinges. Glue the metal hinges to
wing and aileron by epoxy.
Main Wing (Upper)
P.3
Aileron Servo
2
Bottom View
(Upper Wing)
Bottom View
Outer wing cabane mounts
Pushrod PM4
M4 Nylon Insert
Lock Nut
PM2x8mm
M2 Nut
Heavy Duty
Clevis
Heavy Duty Horn Bracket
PA1.7x8mm
3.7mm
Drill and tap the swivel
clevis horn locations for
M4 machine screw.
M4 Tap
Heavy Duty
Clevis
M2 Nut
PM2x8mm
Wooden
6X10X21mm
PM2x8mm
M2 Nut

Bottom View
P.4
Stabilizer & Elevator
A=A
A
A
Replace CA hinges by metal
hinges. Glue the metal hinges
to stabilizer and elevator by
epoxy.
Stabilizer Tube
Ø22x514mm
2mm
203mm
76mm
Bottom View
3Aileron Servo (Lower Wing)
Similar installation as upper
wing.
Bottom View
Bottom View
Wire Ø3x192mm
M3x6mm
set screw
M3x6mm
set screw
M3x6mm
set screw
Pushrod PM4
M4 Nylon Insert
Lock Nut
PM2x8mm
M2 Nut
Heavy Duty
Clevis
Heavy Duty Horn Bracket
PA1.7x8mm
3.7mm
Drill and tap the swivel
clevis horn locations for
M4 machine screw.
M4 Tap
Wooden
6x10x21mm
M2 Nut
PM2x8mm
Heavy Duty
Clevis
4
PWA3 X 14mm Screw
2
4
PWA3x14mm
PWA3x14mm
2mm

5Vertical Fin & Rudder
Completed
B B'
B=B'
Replace CA hinges by metal
hinges. Glue the metal hinges
to vertical and rudder by epoxy.
Tail Landing Gear
6
P.5
Bottom View
PWA2 x 12mm
PA3 x14mm
1mm
COPPER PLATE
1.5mm

P.6
7Engine Box
F8' (8x127x563mm) F8(8x127x571mm)
F10
F8A
F8B
F9C
F8'
F8B F8A
F9
F9
F9B
F10
F10
3
0
Completed
F9D
F9I
Use epoxy to
glue all parts
together.
Please note
right thrust
angle of
firewall.
F9I
F9E
F10
F9H
F9F
F9E
F8
F9A
F9J
F9J
M3 Nylon
Insert Lock Nut
PM3
F63C

P.7
9Main Landing Gear
Aluminum
Plate
M6x20mm SOCKET HEAD SCREW
4
4
PA3x12mm Screw
PA3x12mm
M6x20mm
SOCKET HEAD SCREW
Bottom View
8Wing Cabane
1 A
1 A
1 A
2 A
2 A
2B
2B
d3xD7mm
Washer
PM3
d3xD7mm
Washer
PM3
M3
Nylon Inert Lock Nut
d3xD7mm
Washer d3xD7mm
Washer
PM3
d3xD7mm
Washer
d3xD7mm
Washer
M3 Nylon Inert Lock Nut
F36A
F36B

P.8
Flying Wire
11
Copper Tube
Press down the center
1/3 portion
10 Rudder Pushrod
Bottom View
Bottom View
Heavy Duty Horn
Bracket
M4
PM2x8mm
M2 Nut
M4 Nylon Insert
Lock Nut
Heavy Duty
Clevis
PA1.7x8mm
M4 Tap
3.7mm
Drill and tap the swivel
clevis horn locations for
M4 machine screw.
Pushrod
PM2x8mm
M2 Nut
M2 Nut
PM2x8mm
PM2x8mm
1mm
M2 Nut
1mm
Heavy Duty Clevis
PM2x8mm
PM2x8mm
M2 Nut
M2 Nut
Heavy Duty Clevis

P.9
13 Engine
F9
Center line of firewall
Engine thrust line
10mm
F9A
Fuel Tank
12
63mm
14 Radio Equiment
Install and arrange the receiver and battery as shown in the diagram.
Sponge
Front

P. 1 0
3
Main Wing
(Lower)
15
Note : It is recommended that the wing tube stays with the left wing. Removal of the wings could be achieved by
removing the right wing machine screw, the right wing then the left wing with wing tube. If removal of wing tube
from left wing is also required, it is recommended that instead of applying self-tapping screw in step 3, you pre-
tap with M3 thread cutter and apply M3 machine screw.
Step 1. Insert the aluminum wing tube (Ø22x865.5mm) with the pre-drilled hole end into the right wing (lower).
Align the lines marked at the wing root and wing tube, then apply the PM3x22mm machine screw through the
pre-drilled hole on top of the wing. (Please confirm the alignment of the hole by putting a 2.5mm diameter rod
through the pre-drilled wing hole before applying the screw.) The hole on the wing tube is pre-thread, do not
over tighten the PM3 screw, the set up is for future removal of the wing.
Wing Tube
Ø22x865.5mm
≈255mm
Main Wing (Lower)
1
Step
≈165mm
Step 2. Install the right wing to the fuselage by inserting the wing tube (now attached to the right
wing) through the fuselage, then install the left wing.
Step 3. Make sure the w ings are r esting a gains t the fu selag e tightl y. Locat e the p re-dr illed 2 mm ho le at
top o f l eft win g, and d rill al ong with 2 .5mm dr ill bit un til it p asses t hroug h th e w i n g t u b e . A p p l y t h e
PA 3 x 2 2 m m s e l f - t a p p i n g s c r e w.
d3 x D7mm Washer
PM3x22mm Screw
1
2
PA3x22mm Screw
1
PM3x22mm
d3 x D7mm
Washer
Top View
Top View
2
Step
PA3x22mm d3 x D7mm
Washer
Left Right
3
Step
2.5mm

P. 1 1
3
(Upper)
Main Wing
16
2.5mm
Top View
Left Right
Wing Tube
Ø22x817mm
Note : It is recommended that the wing tube stays with the left wing. Removal of the wings could be achieved
by removing the right wing machine screw, the right wing then the left wing with wing tube. If removal of wing
tube from left wing is also required, it is recommended that instead of applying self-tapping screw in step 3,
you pre-tap with M3 thread cutter and apply M3 machine screw.
1
2
3
Step
Step
Step
Step 2. Install the right wing to the center wing cabane by inserting the wing tube (now attached to the
right wing) through the cabane, then install the left wing.
Step 3. Make sur e the win gs a re res ting agai nst the cent er w ing caban e tig htly. Loc ate the pre-
dri lled 2mm hol e at top of left win g, an d dr ill a long wit h 2.5 mm d rill bit unti l it pass es th rough the
w i n g t u b e . A p p l y t h e PA 3 x 2 2 m m s e l f - t a p p i n g s c r e w .
≈164mm
≈380mm
d3 x D7mm Washer
PM3x22mm Screw
1
2
PA3x22mm Screw
1
PM3x22mm
d3 x D7mm
Washer
PAx22mm
d3 x D7mm
Washer
Top View
Step 1. Insert the aluminum wing tube (Ø22x817mm) with the pre-drilled hole end into the right wing (upper).
Align the lines marked at the wing root and wing tube, then apply the PM3x22mm machine screw through the
pre-drilled hole on top of the wing. (Please confirm the alignment of the hole by putting a 2.5mm diameter rod
through the pre-drilled wing hole before applying the screw.) The hole on the wing tube is pre-thread, do not
over tighten the PM3 screw, the set up is for future removal of the wing.

17 Outer Wing Cabanes & Flying Wire
Cut slot to fit wire and install
the dowels so they run parallel
with the fuselage sides. Glue the
dowels to the wires using CA.
Once assembled, wire
will remain permanently
attached to center cabane
and fuse bracket. Make
sure that you triple wrap
the wire in both places.
8
8
8
6mm
ANTI-VIBRATION DOWEL
Outer wing cabane
should fit to the
outside of outer
wing cabane mounts.
Press down the
center 1/3 portion
With the wing incidence
angle template still in place,
position the side cabanes,
mark and drill the side
cabane mounts and fasten
with PM3x18mm screw and
nut.
8
P.12
18 Canopy
First insert the grommet to the canopy then apply screw.
PM3x25mm
d3xD7mm
Washer
PLYWOOD 3x536.6x597.4mm
WING INCIDENCE ANGLE TEMPLATE
d3 x D7mm Washer
PM3x25mm Screw
4
4

P.13
20 Wing Setting
Adjust the wing and fuselage configuration as
in the diagrams.
BB'
CC'
DD'
A=A' B=B' C=C' D=D' E=E' F=F'
F F'
G=G'
G G'
E E'
3
19
Cowling & Spinner
First insert the grommet to the cowling then apply screw.
AA'

175mm
6.89in.
22 C.G.
P.14
21 Control Throws
Important Safety Precautions
# First time flyer should never fly by himself / herself. Assistance from experienced flyer is
absolutely necessary.
# Pre-flight adjustment must be done before flying, it is very dangerous to fly a badly
pre-adjusted aircraft.
# is specially designed to be powered by gasoline
engine, using a more powerful engine does not mean better performance. In fact, over
powered engine may cause severe damage and injuries.
# Make sure the air field is spacious, never fly the plane too close to people and never get
too close to a running propeller.
# If you find wrinkles on the covering as a result of weather changes, you can use hot iron
to remove the wrinkles. Please begin with lower temperature setting and gradually raise
the temperature until the wrinkles are gone. Too hot an iron may damage the covering.
# Check and re-tighten up all factory assembled screws, use thread locker if applicable.
150cc-200cc
Adjust the control throws as shown in the diagram.
These throws are good for general flying. You can
adjust according to your personal preference.
Elevator
Rudder
Ailerons
85mm
85mm
40mm
30mm
30mm
40mm
The ideal C.G. position is at center of top wing.
You can Check the C.G. by hanging the plane with wire
around the top wing tube. unscrew the right wing
bolt will leave a gap for the wire. In order to obtain
the C.G. specified, add weight to the fuselage or
move the battery position. Check the C.G. before
flying.
A151SPO11310906

A151SPO11310906
The World Models
Manufacturing Co., LTD.
www.theworldm o d e l s .com
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