The world models manufacturing Cap 232-46n User manual

Ltd

Wing Span

Wing Area

Flying Weight

Fuselage Length

56.5 in /1440 mm

496 sq in / 32 sq dm

5.5 lb / 2500 g

50 in / 1270 mm

* Specifications are subject to change without notice.*

INSTRUCTION MANUAL

Specifications

Warning ! This model is not a toy.

It is designed for maximum performance. Please seek advice if one is not familiar with this kind

of engine powered precision model. Operating this model without prior preparation may cause

injuries. Remember, safety is the most important thing. Always keep this instruction manual at

hand for quick reference.

Requires : 0.55

0.70 0.81 cu.in. displacement 4-stroke

4 - channels radio w / 5 standard servos

0.46- cu.in. displacement 2-stroke

FACTORY PRE-FABRICATED

ALMOST-READY-TO-FLY (ARF) SERIES

MADE IN CHINA

A198NPO26411108

CAP 232-46N

INDEX

BEFORE YOU BEGIN

PARTS LIST

ASSEMBLY

SAFETY PRECAUTIONS

P. 1

P. 2

P. 3 - 10

P. 10

BEFORE YOU BEGIN

Check all parts. If you find any defective or missing parts contact your local dealer. Please DRY FIT

and check for defects for all parts that will require CA or Epoxy for final assembly. Any parts you

find to be defective after the gluing process may be difficult to remove for warranty replacement.

The manufacturer will replace any defective parts,but will not extend to the parts that are good

before gluing to defective parts during assembly. Warranty will not cover any parts modified

by customer.

Read through the manual before you begin, so that you can have an overall idea of what to do.

Symbols used throughout this instruction manual comprise of the following : -

3mm

Do not overlook this symbol!

Cut off shaded portion.

Peel off shaded portion

covering film.

Pay close attention here!

Pierce the shaded portion

covering film.

Must be purchased separately!

Drill holes with the specified

diameter (here: 3mm).

Ensure smooth non-binding

movement while assembling.

Apply instant glue

(C.A.glue, super glue.)

Assemble left and right

sides the same way.

Apply epoxy glue.

Apply thread locker

Warning!

CAP 232-46N

A198NPO26411108

P.1

Parts List

COVERING:--

TOUGHLON STL 198N FUS

TOUGHLON STL 198N WIG

1.MAIN WING- - 1 pair

2.WING JOINER 6x30x204mm--1 pc.

3.SCREW PB2x20mm - - 6 pcs

CLEVIS PL4112103 - -2 sets

STRAPER PL4112102 --2 sets

FUEL TUBE Ø6x5mm--4 pcs

TRI-HORN PL4111185 M3x14mm(S)--2 sets

PUSHROD Ø1.8x105mm w/ Threads(For Aileron)--2 pcs

SERVO MOUNTING PANEL PL5310000 - - 1 pair

SCREW PWA2X8mm - -8 pcs

4.STABILIZER & ELEVATOR- - 1 set

FUSELAGE--1 pc.

5.VERTICAL FIN & RUDDER- -1 set

6.TAIL LANDING GEAR PL7100001 - -1 set

SCREW PA3x12mm--2 pcs

COLLAR 2.1mm w/ set screw--1 set

TAIL WHEEL PL7100001 Ø23mm--1 pc.

7.PUSHROD Ø1.8mmx720mm w/ Threads(For Rudder)--1 pc.

SCREW PB2x16mm- -3 pcs

CLEVIS PL4112103- -1 pc.

FUEL TUBE Ø6x5mm--1 pc.

TRI-HORN PL4111185 M3x14mm(S)--1 set

8.PUSHROD Ø1.8x505mm w/ Threads(For Elevator)--2 pcs

SCREW PB2x16mm- - 6 pcs

CLEVIS PL4112103- - 2 pcs

FUEL TUBE Ø6x5mm--2 pcs

TRI-HORN PL4111185 M3x14mm(S)--2 sets

9.MAIN LANDING GEAR HW2402292 --1 pc.

COLLAR 4.1mm HW4111401 w/ set screw--4 sets

QUICK RELEASE NYLON RIVET PL1208042- -4 sets

SCREW KA2.3x8mm-- 4 pcs

SCREW M3x16mm- -3 pcs

SCREW PM4x38mm- -2 pcs

WASHER d4xD9mm--4 pcs

M4 NUT- - 2 pcs

ALUMINIUM PLATE 1mm--1 pair

MAIN WHEEL PL3111580 Ø58mm--2 pcs

WHEEL PANTS PC198GWPA- - 2 pcs

10.FUEL TANK 260cc--1 set

DOUBLE-SIDED TAPE 40x100mm -- 1 pc.

TABLE TIE (FOR FUEL TANK) 1.5x5x400mm - - 1 pc.

11.ENGINE MOUNT PL5111050--1 set

SCREW M4x25mm - - 4 pcs

WASHER d4xD9mm--4 pcs

12.LINKAGE CONNECTOR HW7111060 Ø2.1x6mm- - 1 set

13.SCREW M3x25mm- - 4 pcs

M3 NUT--8 pcs

WASHER d3xD7mm--8 pcs

THROTTLE PUSHROD Ø1.2x312mm-- 1 pc.

PLASTIC TUBE d2xD3xd160mm- - 1 pc.

14.BALSA 6x6x95.5mm(For Fuselage Servo Stand)--2 pcs

PUSHROD Ø1.8x125mm ( For Elevator)--1 pc.

FUEL TUBE Ø6x5mm--2 pcs

STRAPER PL4112102- -2 pcs

PUSHROD CONNECTOR PL4410010 - - 1 set

PLYWOOD 3x100.5x110.1mm ( For Fuselage Servo)--1 pc.

SPONGE 60x70x122mm (For Radio Equipment)--1 pc.

15.SCREW HM4x30mm- - 2 pcs

WASHER d4xD15mm--2 pcs

PLYWOOD 2x30x88mm(Wing Protection)--1 pc.

16.COWLING-- 1 pc.

TRANSPARENT 3D TEMPLATE- - 1 pc.

SCREW PWA2.6x12mm- -4 pcs

SILICON GROMMET PL1265035 d1.5xD6.5mm- - 4 pcs

SPINNER PL2111062 Ø62mm--1 pc.

17.CANOPY- - 1 pc.

SCREW PWA2.3x8mm- -4 pcs

SILICON GROMMET PL1265035 d1.5xD6.5mm- - 4 pcs

PILOT(PC001085C)--1 pc.

TOUGHLON STL 312 BRIGHT RED

TOUGHLON STL 240 GREEN

TOUGHLON STL 100 WHITE

A198NPO26411108

P.2

Main Wing

Wing Joiner 6x30x204mm

Aileron Servo Lead

Please dry fit wing joiner into left and right wing to make sure they fit with the proper

dihedral angle, mark the wing joiner if necessary. Apply epoxy glue to both sides of

all surfaces in contact. Use a stick to apply the glue to inner side of wing joiner

sleeve, and apply the glue to wing joiner before putting them together. Wing joiner

not glued properly will lead to wing failure and plane crash.

1Main Wing

Apply instant type CA glue to both sides of each hinge.

Bottom View

Aileron Servo

Bottom View

Please look for pin-hole marks at under side of control surfaces.

1mm pilot holes for The World Models tri-horn are pre-drilled.

PB2 x 20mm Screw

Fuel Tube

Ø6x5mm

PB2x20mm

Clevis

Tri-horn

M3x14mm

Ø1.8x105mm

TWM PL8210010

CLEVIS WRENCH

PWA2 x 8mm Screw

A198NPO26411108

P.3

1.5mm

Straper Fuel Tube

d2xD4x4mm

PA1.7x8mm

Bottom View

6Tail Landing Gear

2.1mm Collar

PA3 x 12mm Screw

3 x 3mm Set Screw

PA3 x 12mm

WHEEL Ø23mm

2.1mm Collar

Stabilizer / Elevator

Apply instant type CA glue to

both sides of each hinge.

Temporary install the main wing, adjust

leveling of the stabilizer to make it as

parallel to the main wing as possible.

(Stabilizer)

(Main Wing)

BB'

Vertical Fin & Rudder

Apply instant type CA glue to both sides

of each hinge.

C=C'

Completed

*Also refer to step 18 Wing Setting

A A'

A=A'

1.5mm

2.5mm

A198NPO26411108

P.4

≈27mm

≈87mm

Rudder Pushrod

Ø1.8x720mm

≈243mm

≈62mm

Elevator Pushrod

Ø1.8x 505mm

Bottom View

8Elevator Pushrod

Ø1mm pilot holes for World Models tri-horn are pre-drilled.

Please look for pin-hole marks at side of control surfaces.

PB2 x 16mm Screw

Rudder Pushrod

Bottom View

PB2x16mm

Clevis

Fuel Tube

Ø6 x 5mm

Tri-Horn

Metal Rod

Ø1.8x 720mm

M3 x 14mm

PB2x16mm Screw

Elevator Pushrod

Ø1.8x 505mm

Fuel Tube

Ø6x5mm

PB2 x 16mm

Tri-horn

M3 x 14mm

TWM PL8210010

CLEVIS WRENCH

Ø1mm pilot holes for World Models tri-horn are pre-drilled.

TWM PL8210010

CLEVIS WRENCH

Main Landing Gear

Bottom View

4.1mm Collar

PM4x38mm Screw

d2XD8mm Quick Release Nylon Rivet

KA2.3x8mm Screw

M4 Nut

M3x16mm Screw

M3x16mm

d4xD9mm Washer

A198NPO26411108

P.5

PM4x38mm

d4xD9mm

Washer

M4 Nut

plate 1mm

Wheel Ø58mm

10 Fuel Tank

Fuel Tank

260cc

Engine Mount

d4xD9mm Washer

d4xD9mm

Washer

Blind nuts are off-centered to keep

the spinner at the fuselage axis.

Apply thread locker to screws.

Engine Mount PL5111050

M4x25mm Screw

Throttle pushwire

3mm

Included with the radio Set.

Throttle Servo.

2mm

Servo Set

3 x 3mm Set Screw

Linkage Connector

M2 Nut

2mm Washer

M2 Nut

Please refer to attached sheet for linkage connector installation.

2mm

M4x25mm

A198NPO26411108

P.6

Completed

Cable Tie

1.5x5x400mm

Double_side Tape

40x100mm

Engine

M3x25mm Screw

M3 Nut

d3xD7mm Washer

Plastic Tube

d2xD3x160mm

Installed Engine Position

132mm

5.2 in.

M3 Nut

d3xD7mm

Washer

M3x25mm d3xD7mm

Washer

Throttle Pushwire

Ø1.2x312mm

Elevator Servo

Sponge

Front

Plywood

3x100.5x110.1mm

Rudder pushrod

Ø1.8x720mm

Elevator Pushrod

Ø1.8x485mm

Rudder Servo

Straper

Install and arrange the servos

as shown in the diagram.

Fuel Tube

Ø6x5mm

KM 2x8mm

2mm

Elevator Pushrod

Ø1.8x125mm

BALSA

6x6x95.5mm

BALSA

6x6x95.5mm

Radio Equipment

Elevator Servo

Pushrod Connector

Battery

Receiver

J1(Pushrod Ø1.8x90mm)

J2(Pushrod Ø1.8x525mm)

Charge Receptacles

KP0041300

Throttle Servo

A198NPO26411108

P.7

16 Cowling

PWA2.6x12mm Screw

d1.5 x D6.5 mm

Silicon Grommet

Spinner

First insert the grommet to the cowling then apply screw.

Please refer to attached sheet for usage of the transparent

3D template.

Canopy

PWA2.3 x 8mm

d1.5xD6.5mm

Silicon Grommet

Pilot

First insert the grommet

to the canopy then

apply screw.

PWA2.3 x 8mm Screw

d1.5 x D6.5 mm

Wing Protection

2x30x88mm

HM4x30mm Screw

d4xD15mm Washer

HM4x30mm

Main Wing

d4xD15mm

Washer

4mm

1.5mm

1mm

PWA2.6x12mm

Silicon Grommet

d1.5xD6.5mm

Cowling

Fuselage

A198NPO26411108

P.8

Wing Setting

A=A' B=B' C=C'

Adjust the wing and fuselage configuration as shown in the diagrams.

A A'

BB '

CC '

A198NPO26411108

P.9

Control Throws

Adjust the control throws as shown in the diagram.

These throws are good for general flying. You can

adjust according to your personal preference.

C.G.

Elevator

Rudder

Ailerons

12mm

80mm

35mm

Important Safety Precautions

# First time flyer should never fly by hi mself / he rself. A ssistance from experienced

flyer is absolutely necessary.

# Pre-flight adjustment must be done before flying, i t is ve ry da nge rou s to fl y a badly

pre-adjusted aircraft.

# is specially designed to be powe red by 2c or 4c 70 81

engine, using a mor e powerful engine doe s not m ean b ett er pe rfo rma nce. In fact,

ove r powered engine may cause sev ere d ama ge an d inj uri es.

# Make sure the air field is spacious, n ever fly the plane too clo se to p eop le an d nev er

g e t t oo cl ose t o a running propeller.

# If you find w rin kle s on th e cov eri ng as a r esu lt of w eat her c han ges , you can us e

hot iron to remove the wrinkl es. Plea se begin w ith l owe r tem per atu re se tti ng and

gradually raise the temperature until the w rin kle s are gone . Too hot an i ron m ay

dam age the covering.Don t use hot iron near the seams or edges,hot iron will melt

the glue and shrink t he co ver ing a t the s ame time ,causin g the s eam s to pu ll aw ay.

# Check and re-tighten up all f act ory a ssembled screws, use thread locker if necessary.

0.46-0.55 0. -0.

12mm

C.G.

The ideal C.G. position is 83mm (3.26 in.) behind

the leading edge measured at where the wing

meets the fuselage. In order to obtain the C.G.

specified, add weight to the fuselage or move

the battery position. Check the C.G. before

flying.

Warning!

CAP 232-46N

83mm

3.26in.

A198NPO26411108

http://www.theworldmodels.com/para/instruction/instructionManuals.php

P.10

LINKAGE CONNECTOR

HW7111050 & HW7111060

After fastening the round nut, make sure that

the linkage connector can rotate freely.

Drill 2mm hole at servo horn.

Insert linkage connector

into servo horn.

Make sure shoulder of

screw is cleared from

servo horn.

Add washer to reduce

play if necessary.

Shoulder

Tighten up the round nut

against the shoulder. Apply

CA or permanent thread

locker.

A198NPO26411108

Product Registration Form (US Customers)

We would like to share with you any relevant information regarding your model, including

product news and free upgrade parts when applicable. Please fill in the following and send to

AirBorne Models, 4749-K, Bennett Drive, Livermore, CA 94551 USA.

1. Name:

2. Address:

3. Phone #: E-mail:

4. Model:

Wing QC# Fuselage QC#

(QC numbers are stamped on wing and fuselage)

5. Date of Purchase:

6. Store Name:

Please call AirBorne Models at 925 371 0922 for any assistance in filling this form.

Thank you very much for purchasing our product.

A198NPO26411108

Usage of the transparent 3D template

This transparent 3D template

is used for position guidance

of the actual cutting of the

pre-painted cowling.

Simply cut the transparent 3D template to fit your engine and

exhaust pipe, then slide onto the actual cowling and use as

template to mark the openings required for final cutting.

A198NPO26411108

Code No.Size Package

KP0041300

Special tool for clevis installation.

Suitable for standard and small

(EP)clevis.

Large Clevis

Small Clevis

180mm Extension

MS9111450 600 x 240 x 350mm 1 pc

0.14 sec / 60° @6.0V

Torque : 3.2kg.cm / 44.8 oz - in @4.8V

4.1kg.cm / 57.4 oz - in @6.0V

Size : 40.6 x 20 x 37mm /

1.60 x 0.79 x 1.46 in

Weight : 39.4 g / 1.39 oz

Speed : 0.17 sec / 60° @4.8V

Standard Servo

SV4031 40.6x20x37mm 1 set

Code No. Size Package

A198NPO26411108