Thiele YK-UIPSW2KVA Series User manual

2U 19”/23”Rack-mount Model
2U 19”/23”Open Frame Cabinet model
YK-UIPSW2KVASeries
Pure Sine Wave Inverter
UserManual
YK-UIPSW122KVA/E
YK-UIPSW242KVA/E
YK-UIPSW482KVA/E
YK-UIPSW1102KVA/E
YK-UIPSW2202KVA/E
YOUR CONNECTION TO SAFETY
Thiele KG • Vorderer Weinberg 26 • D-71522 Backnang • Tel.: [phone] • Fax.: [phone] • [email protected] • www.thiele-kg.de
Thiele KG • Vorderer Weinberg 26 • D-71522 Backnang • Tel.: [phone] • Fax.: [phone] • [email protected] • www.thiele-kg.de
YOUR CONNECTION TO SAFETY
klick to
www
u-s-v
YOUR CONNECTION TO SAFETY
klick to
www
ACDC-DCDC
YOUR CONNECTION TO SAFETY
klick to
www
SYSTEME
YOUR CONNECTION TO SAFETY
klick to
www
CONTACT
YOUR CONNECTION TO SAFETY
klick to
www
CALLBACK

1
List of Contents
1. Features
1-1 Application 2
1-2 Electrical performance 3
1-3 Mechanical drawings 4
2. Introduction
2-1 Front panel operations 5
2-2 Rear panel operations 6
2-3 Installation 8
2-4 Quick hook – up and testing 8
2-5 AC safety grounding 10
2-6 Making DC wiring connections 10
2-7 Inverter operation 11
2-8 Cooling fan working code 15
3. Maintenance 15
4. Troubleshooting guide 15
5. Warranty 16
6. Important safety striations
6-1 General safety precautions 16
6-2 Precautions when working with batteries 17
7. Appendices A
7-1 Dip switch 17
7-2 Tune VR 17
YOUR CONNECTION TO SAFETY
Thiele KG • Vorderer Weinberg 26 • D-71522 Backnang • Tel.: [phone] • Fax.: [phone] • [email protected] • www.thiele-kg.de
Thiele KG • Vorderer Weinberg 26 • D-71522 Backnang • Tel.: [phone] • Fax.: [phone] • [email protected] • www.thiele-kg.de
YOUR CONNECTION TO SAFETY
klick to
www
u-s-v
YOUR CONNECTION TO SAFETY
klick to
www
ACDC-DCDC
YOUR CONNECTION TO SAFETY
klick to
www
SYSTEME
YOUR CONNECTION TO SAFETY
klick to
www
CONTACT
YOUR CONNECTION TO SAFETY
klick to
www
CALLBACK

2
1. Features
Pure sine wave output (THD < 3%) R Load
By pass function
Inverter mode / UPS mode
Output frequency: 50 / 60Hz switch
RS – 232 interface / remote controls port / Wire connection to PC
Wired Remote control
Loading & Temperature controlled cooling fan
Advanced microprocessor
Protection : Input low voltage Overload Short circuit
Low battery alarm Input over voltage Over temperature
1-1 Utilities Application
1-1-1 Power tools – circular saws, drills, grinders, sanders, buffers, weed and hedge
trimmers, air compressors.
1-1-2 Office equipment – computers, printers, monitors, facsimile machines, scanner.
1-1-3 Household items – vacuum cleaners, fans, fluorescent and incandescent lights,
shavers, sewing machines,
1-1-4 Kitchen appliances – microwave ovens, refrigerators and freezers, coffee makers,
blenders, ice markers, toasters.
1-1-5 Industrial equipment – metal halide lamp, high – pressure sodium lamp.
1-1-6 Home entertainment electronics – television, VCRs, video games, stereos, musical
instruments, satellite equipment.
YOUR CONNECTION TO SAFETY
Thiele KG • Vorderer Weinberg 26 • D-71522 Backnang • Tel.: [phone] • Fax.: [phone] • [email protected] • www.thiele-kg.de
Thiele KG • Vorderer Weinberg 26 • D-71522 Backnang • Tel.: [phone] • Fax.: [phone] • [email protected] • www.thiele-kg.de
YOUR CONNECTION TO SAFETY
klick to
www
u-s-v
YOUR CONNECTION TO SAFETY
klick to
www
ACDC-DCDC
YOUR CONNECTION TO SAFETY
klick to
www
SYSTEME
YOUR CONNECTION TO SAFETY
klick to
www
CONTACT
YOUR CONNECTION TO SAFETY
klick to
www
CALLBACK

3
1-2 Electrical Performance
Specification Model
Item YK-UIPSW
122KVA
(2U)
YK-UIPSW
242KVA
(2U)
YK-UIPSW
482KVA
(2U)
YK-UIPSW
1102KVA
(2U)
YK-UIPSW
2202KVA
(2U)
YK-UIPSW
122KVAE
(2U)
YK-UIPSW
242KVAE
(2U)
YK-UIPSW
482KVAE
(2U)
YK-UIPSW
1102KVAE
(2U)
YK-UIPSW
2202KVAE
(2U)
Continuous Output
Power 2000W
Surge
Rating 3Min. 2300W
3Sec. 2500W
Peak 4000W
Input Voltage 12V 24V 48V 110V 220V 12V 24V 48V 110V 220V
Frequency 50/60Hz ± 0.05% (Switch Selectable)
Output Voltage
Adjustment 100~120VAC(Tune VR) 200~240VAC(Tune VR)
Peak Output Current 36A 18A
Efficiency
(full load) 86% 88% 90% 94% 94% 87% 90% 92% 94% 94%
No Load Current Draw 1.45A 0.7A 0.45A 0.38A 0.18A 1.47A 0.8A 0.47A 0.4A 0.2A
Output Waveform R Load Pure Sine Wave <3% THD
P.F. 1.0 1.0
Input Voltage
Regulation 10-16
VDC 20-32 VDC 42-62 VDC 90-140 VDC 180-275 VDC 10-16 VDC 20-32 VDC 42-62 VDC 90-140 VDC 180-275 VDC
DC Input over voltage
alarm 15.5VDC 31VDC 61VDC 135VDC 270VDC 15.5VDC 31VDC 61VDC 135VDC 270VDC
DC Input over voltage
shut-down 16.0VDC 32.0VDC 62.0VDC 140VDC 275VDC 16.0VDC 32.0VDC 62.0VDC 140VDC 275VDC
DC Input under voltage
alarm 10.5VDC 21.0VDC 43.0VDC 95VDC 185VDC 10.5VDC 21.0VDC 43.0VDC 95VDC 185VDC
DC Input under voltage
shut-down 10.0VDC 20.0VDC 42.0VDC 90VDC 180VDC 10.0VDC 20.0VDC 42.0VDC 90VDC 180VDC
Protection Overload, Short Circuit, Reverse Polarity (Fuse), Over/Under Input Voltage, Over Temperature
Digital Display OVP, UVP, OTP, OLP, VAC, AMP, WATT, VDC, TEMP, Hz
Safety EN60950-1
EMC FCC Class A EN 55022: 2006Class A EN 61000-3-2: 2006
EN 61000-3-3: 1995+ A1:2001+A2:2005
Interface Control Port RS-232 With Baud Rate 2400, 4800, 9600, 19200 (Switch Selectable)
Remote Control Unit Optional Can’t support Optional Can’t support
AC Input 110V AC (90~130V) 220V AC (180~260V)
AC Frequency (50Hz ~ 60 Hz) ± 3% (50Hz ~ 60 Hz) ± 3%
Bypass 4~10ms 4~10ms
Inverter mode or UPS mode by switch
Operating Temperature
Range -20°C to 50°C
Storage Temperature
Range -30°C to 70°C
Cooling Loading & Temperature controlled cooling fan
Dimensions 435(L) ×424(W) ×88(H) mm
Weight 12.8kgs
YOUR CONNECTION TO SAFETY
Thiele KG • Vorderer Weinberg 26 • D-71522 Backnang • Tel.: [phone] • Fax.: [phone] • [email protected] • www.thiele-kg.de
Thiele KG • Vorderer Weinberg 26 • D-71522 Backnang • Tel.: [phone] • Fax.: [phone] • [email protected] • www.thiele-kg.de
YOUR CONNECTION TO SAFETY
klick to
www
u-s-v
YOUR CONNECTION TO SAFETY
klick to
www
ACDC-DCDC
YOUR CONNECTION TO SAFETY
klick to
www
SYSTEME
YOUR CONNECTION TO SAFETY
klick to
www
CONTACT
YOUR CONNECTION TO SAFETY
klick to
www
CALLBACK

4
1-3 Mechanical Drawings
YOUR CONNECTION TO SAFETY
Thiele KG • Vorderer Weinberg 26 • D-71522 Backnang • Tel.: [phone] • Fax.: [phone] • [email protected] • www.thiele-kg.de
Thiele KG • Vorderer Weinberg 26 • D-71522 Backnang • Tel.: [phone] • Fax.: [phone] • [email protected] • www.thiele-kg.de
YOUR CONNECTION TO SAFETY
klick to
www
u-s-v
YOUR CONNECTION TO SAFETY
klick to
www
ACDC-DCDC
YOUR CONNECTION TO SAFETY
klick to
www
SYSTEME
YOUR CONNECTION TO SAFETY
klick to
www
CONTACT
YOUR CONNECTION TO SAFETY
klick to
www
CALLBACK

5
2. Introduction:
The power inverter series are the member of the most advanced line of mobile AC power
systems available.
To get the most out of the power inverter, it must be installed and used properly.
Please read the instructions in this manual before installing and using this model.
2-1 Front Panel Operation :
2-1-1 Front view :
2-1-2 ON / OFF switch :
Power ON / OFF switch, leave in the OFF position during installation.
2-1-3 Function Key
When sequentially push “Function Key”, it will display various status on the
function screen, Such as VAC, Amp, wattsand so on.
When malfunction is occurred, its display will be flashed on the screen.
2-1-4 AC outlet (Outlet sockets available) :
YOUR CONNECTION TO SAFETY
Thiele KG • Vorderer Weinberg 26 • D-71522 Backnang • Tel.: [phone] • Fax.: [phone] • [email protected] • www.thiele-kg.de
Thiele KG • Vorderer Weinberg 26 • D-71522 Backnang • Tel.: [phone] • Fax.: [phone] • [email protected] • www.thiele-kg.de
YOUR CONNECTION TO SAFETY
klick to
www
u-s-v
YOUR CONNECTION TO SAFETY
klick to
www
ACDC-DCDC
YOUR CONNECTION TO SAFETY
klick to
www
SYSTEME
YOUR CONNECTION TO SAFETY
klick to
www
CONTACT
YOUR CONNECTION TO SAFETY
klick to
www
CALLBACK

6
2-2 Rear Panel Operation :
2-2-1 Ventilation openings :
Do not obstruct, allow at least 3 inch for air flow.
2-2-2 Battery terminals :
Connect to 12V / 24V / 48V solar panel or other 12V / 24V / 48V power Source.
is positive,is negative. Reverse polarity connection will blow internal
fuse and may damage inverter permanently.
2-2-3 RS-232:
Connect to remote control unit (option accessory) or connect to computer to
remote control working status.
WARNING!
Do not connect the 12V model to a 24V solar panel, the unit will be
destroyed immediately.
YOUR CONNECTION TO SAFETY
Thiele KG • Vorderer Weinberg 26 • D-71522 Backnang • Tel.: [phone] • Fax.: [phone] • [email protected] • www.thiele-kg.de
Thiele KG • Vorderer Weinberg 26 • D-71522 Backnang • Tel.: [phone] • Fax.: [phone] • [email protected] • www.thiele-kg.de
YOUR CONNECTION TO SAFETY
klick to
www
u-s-v
YOUR CONNECTION TO SAFETY
klick to
www
ACDC-DCDC
YOUR CONNECTION TO SAFETY
klick to
www
SYSTEME
YOUR CONNECTION TO SAFETY
klick to
www
CONTACT
YOUR CONNECTION TO SAFETY
klick to
www
CALLBACK

7
W
ARNING!
Any damages caused by using incorrect RS232 cable will be outside
of our warranty scope. If you are not sure which one is correct
RS232 cable, please purchase the correct RS232 cable from us
directly.
2-2-4 Connect chassis ground terminal to earth or to vehicle chassis using # 8 AWG
wire.
WARNING!
Operation of the inverter without a proper ground connection
may result in an electrical safety hazard.
WARNING!
Shock Hazard. Before proceeding Further, Carefully check the
inverter is NOT connected to any batteries, and that all wiring is
disconnected from any electrical sources.
Do not connect the output terminals of the inverter to an incoming
AC source.
YOUR CONNECTION TO SAFETY
Thiele KG • Vorderer Weinberg 26 • D-71522 Backnang • Tel.: [phone] • Fax.: [phone] • [email protected] • www.thiele-kg.de
Thiele KG • Vorderer Weinberg 26 • D-71522 Backnang • Tel.: [phone] • Fax.: [phone] • [email protected] • www.thiele-kg.de
YOUR CONNECTION TO SAFETY
klick to
www
u-s-v
YOUR CONNECTION TO SAFETY
klick to
www
ACDC-DCDC
YOUR CONNECTION TO SAFETY
klick to
www
SYSTEME
YOUR CONNECTION TO SAFETY
klick to
www
CONTACT
YOUR CONNECTION TO SAFETY
klick to
www
CALLBACK

8
2-3 Installation :
Where to install.
The power inverter should be installed in a location that meets the following requirements.
2-3-1 Dry – Do not allow water to drip or splash on the inverter.
2-3-2 Cool – Ambient air temperature should be between -20and 50, the cooler the
better.
2-3-3 Safe – Do not install in a battery compartment or other areas where flammable
fumes may exist, such as fuel storage areas or engine compartments.
2-3-4 Ventilated – Allow at least one inch of clearance around the inverter for air flow.
Ensure the ventilation openings on the rear and bottom of the unit are not obstructed.
2-3-5 Dust-free – Do not install the Inverter in a dusty environments where are dust, wood
particles or other filings/shavings. The dust can be pulled into the unit when the cooling fan
is operating.
2-3-6 Close to batteries – Avoid excessive cable lengths but do not install the Inverter in the
same compartment as batteries.
Use the recommended wire lengths and sizes (see section 2-6).
Also do not mount the Inverter where it will be exposed to the gases produced by the
battery. These gases are very corrosive and prolonged exposure will damage the Inverter.
2-3-7 You can choose Inverter mode or UPS mode freely. If inverter mode fail, the device
will connect to UPS mode automatically. If UPS mode fail, the device will connect to Inverter
mode automatically. It will not influence the performance of server and could supply a
uninterrupted power to the ultimate load.
2-4 Quick hook – up and testing:
2-4-1 Unpack and inspect the power inverter, check to see that the power switch in the OFF
position.
2-4-2 Connect the cables to the power input terminals on the rear panel of power inverter.
The red terminal is positive ( + ) and black terminal is negative ( - ).
Insert the cables into the terminals and tighten relative nut to clamp the wires securely.
WARNING !
You may observe a spark when you make this connection since current
may flow to charge capacitors in the power inverter.
Do not make this connection in the presence of flammable fumes,
ex
p
losion or fire ma
y
result.
YOUR CONNECTION TO SAFETY
Thiele KG • Vorderer Weinberg 26 • D-71522 Backnang • Tel.: [phone] • Fax.: [phone] • [email protected] • www.thiele-kg.de
Thiele KG • Vorderer Weinberg 26 • D-71522 Backnang • Tel.: [phone] • Fax.: [phone] • [email protected] • www.thiele-kg.de
YOUR CONNECTION TO SAFETY
klick to
www
u-s-v
YOUR CONNECTION TO SAFETY
klick to
www
ACDC-DCDC
YOUR CONNECTION TO SAFETY
klick to
www
SYSTEME
YOUR CONNECTION TO SAFETY
klick to
www
CONTACT
YOUR CONNECTION TO SAFETY
klick to
www
CALLBACK

9
2-4-3 Before proceeding further, carefully check that cable you have just connected negative
terminal of inverter to the negative output power source.
2-4-4 Connect the cable from the negative terminal of the inverter to the negative terminal of
the power source. Make a secure connection.
2-4-5 Set the power switch to the ON position; you will hear the “bi-bi-bi” sound. At the same
time, the display is showed the word “ASIAN” for two times. After that, you will hear the
continuous sound from internal alarm. Then, the AC voltage shows on the display. It means
the device has done the operation.
2-4-6 Set the power switch to the OFF position; the device shut down completely.
2-4-7 Please use a power meter accurately measure the true output R.M.S. voltage of inverter.
We use a power meter such as IDRC CP-350 or ABM 2019 to measure our product.
WARNING!
Make sure all the DC connections are tight (torque to 9-10 ft-lbs,
11.7-13Nm). Loose connections will overheat and could result in a
potential hazard.
CAUTION !
Reverse polarity connection will blow a fuse in Inverter and may
permanently damage the inverter.
Damage caused by reverse polarity connection is not covered by
our warranty.
WARNING !
You may observe a spark when you make this connection since current
may flow to charge capacitors in the power inverter.
Do not make this connection in the presence of flammable fumes,
explosion or fire may result.
YOUR CONNECTION TO SAFETY
Thiele KG • Vorderer Weinberg 26 • D-71522 Backnang • Tel.: [phone] • Fax.: [phone] • [email protected] • www.thiele-kg.de
Thiele KG • Vorderer Weinberg 26 • D-71522 Backnang • Tel.: [phone] • Fax.: [phone] • [email protected] • www.thiele-kg.de
YOUR CONNECTION TO SAFETY
klick to
www
u-s-v
YOUR CONNECTION TO SAFETY
klick to
www
ACDC-DCDC
YOUR CONNECTION TO SAFETY
klick to
www
SYSTEME
YOUR CONNECTION TO SAFETY
klick to
www
CONTACT
YOUR CONNECTION TO SAFETY
klick to
www
CALLBACK

10
2-5 AC Safety Grounding:
During the AC wiring installation, Ac input and output ground wires are connected to the inverter.
The AC input ground wire must connect to the incoming ground from your AC utility source.
The AC output ground wire should go to the grounding point for your loads ( for example, a
distribution panel of bus chassis).
2-5-1 Neutral Grounding (GFCI’s) :
2-5-1-1 120V models: The neutral conductor of the AC output circuit of the Inverter is
automatically connected to the safety ground during inverter operation. This conforms to
national electrical code requirements that separately derived AC sources (such as inverter
and generators ) have their neutral conductors tied to ground in the same way that the
neutral conductor from the utility is tied to ground at the GFCI breaker panel. For models
configured with a transfer relay, while AC utility power is presenting and the Inverter is in
bypass mode, this connection (neutral of the Inverter’s AC output to input safety ground) is
not present so that the utility neutral is only connected to ground at your breaker panel, as
required.
2-5-1-2 230V models: There is no connection made inside the Inverter from either the line
or neutral conductor to the safety ground.
2-6. Marking DC Wiring Connections:
Follow this procedure to connect the battery cables to the DC input terminals on the Inverter.
Your cables should be as short as possible (ideally, less than 10 feet / 3 meters ) and large
enough to handle the required Current in accordance with the electrical codes or regulations
applicable to your installation.
Cables that are not an adequate gauge (too narrow) or are too long will cause decreased
inverter performance such as poor surge capability and frequent low input voltage warnings
and shutdowns.
These low input voltage warnings are due to DC voltage drop across the cables from the
inverter to the batteries.
The longer and narrower these cables, the greater the voltage drop.
WARNING !
The installation of a fuse must be on positive cable.
Failure to place a fuse on “ + “ cables running between the inverter and
battery may cause damage to the inverter and will void warranty
WARNING!
Do not operate the power inverter without connecting it to Ground.
Electrical shock hazard may result.
YOUR CONNECTION TO SAFETY
Thiele KG • Vorderer Weinberg 26 • D-71522 Backnang • Tel.: [phone] • Fax.: [phone] • [email protected] • www.thiele-kg.de
Thiele KG • Vorderer Weinberg 26 • D-71522 Backnang • Tel.: [phone] • Fax.: [phone] • [email protected] • www.thiele-kg.de
YOUR CONNECTION TO SAFETY
klick to
www
u-s-v
YOUR CONNECTION TO SAFETY
klick to
www
ACDC-DCDC
YOUR CONNECTION TO SAFETY
klick to
www
SYSTEME
YOUR CONNECTION TO SAFETY
klick to
www
CONTACT
YOUR CONNECTION TO SAFETY
klick to
www
CALLBACK

11
Increasing your DC cable size will help improve the situation.
Our company recommends the following cables for optimum inverter performance (apply
both 120V and 230V versions)
Model No Wire AWG Inline Fuse
YK-UIPSW122KVA
YK-UIPSW122KVAE #2/0 250A
YK-UIPSW242KVA
YK-UIPSW242KVAE #1/0 125A
YK-UIPSW482KVA
YK-UIPSW482KVAE #2 70A
YK-UIPSW1102KVA
YK-UIPSW1102KVAE #4 35A
YK-UIPSW2202KVA
YK-UIPSW2203KVAE #6 20A
Also, use only high quality copper wiring and keep cable length short from 3-6 feet.
2-7 Inverter Operation:
To operate the power inverter, turn it on using the ON/OFF switch on the front panel. The
power inverter is now ready to deliver AC power to your loads.
If you are operating several loads from the power inverter, turn them on separately after the
inverter has been turned on.
This will ensure that the power inverter does not have to deliver the starting currents for all
the loads at once.
2-7-1 Controls and indicators :
The ON / OFF switch turns the control circuit in the power inverter on and off.
Inverter operates from an input voltage ranging from:
10.0 to 16.0 VDC for 12V models
20.0 to 320.0 VDC for 24V models
42.0 to 62.0 VDC for 48V models
90 to 140 VDC for 110V models
180 to 275VDC for 220V models
The Inverter will indicate high and low DC voltage conditions as follows:
YOUR CONNECTION TO SAFETY
Thiele KG • Vorderer Weinberg 26 • D-71522 Backnang • Tel.: [phone] • Fax.: [phone] • [email protected] • www.thiele-kg.de
Thiele KG • Vorderer Weinberg 26 • D-71522 Backnang • Tel.: [phone] • Fax.: [phone] • [email protected] • www.thiele-kg.de
YOUR CONNECTION TO SAFETY
klick to
www
u-s-v
YOUR CONNECTION TO SAFETY
klick to
www
ACDC-DCDC
YOUR CONNECTION TO SAFETY
klick to
www
SYSTEME
YOUR CONNECTION TO SAFETY
klick to
www
CONTACT
YOUR CONNECTION TO SAFETY
klick to
www
CALLBACK

12
Model DC Input over
voltage shut-down DC Input over voltage alarm DC Input under voltage alarm DC Input under voltage shut-down
YK-UIPSW122KVA
YK-UIPSW122KVAE 16.0VDC 15.5VDC 10.5VDC 10.0VDC
YK-UIPSW242KVA
YK-UIPSW242KVAE 32.0VDC 31.0VDC 21.0VDC 20.0VDC
YK-UIPSW482KVA
YK-UIPSW482KVAE 62.0VDC 61.0VDC 43.0VDC 42.0VDC
YK-UIPSW1102KVA
YK-UIPSW1102KVAE 140VDC 135VDV 95VDC 90VDC
YK-UIPSW2202KVA
YK-UIPSW2202KVAE 275VDC 270VDC 185VDC 180VDC
2-7-2 Output Voltage Indicator :
LED displays light on VAC as show as output Voltage value
2-7-3 Output Current Indictor
LED displays light on AMP as show as output current value
2-7-4 Output Watts Indictor
LED displays light on Watts as show as output Watts value
2-7-5 Input DC Voltage Indictor
LED displays light on VDC as show as input DC voltage value
2-7-6 Temperature Indictor
LED displays light on TEMP as show as internal operating temperature value
2-7-7 Output Frequency DC Indictor
LED displays light on Hz as show as output frequency value
Please have the accuracy of 6 functions of display, as below:
Function VAC AMP WATT VDC TEMP Frequency
Range 100-120
VAC 200-240 VAC 0-30A 0-3KW
10-16
VDC 20-32 VDC 42-62 VDC 90-140 VDC 180-275 VDC 0-120 50Hz 60Hz
Accuracy ± 1% ± 1% 1%±0.5A ± 3% ± 2% ± 2% ± 2% ± 2% ± 2% ± 1% ±0.01 ±0.01
YOUR CONNECTION TO SAFETY
Thiele KG • Vorderer Weinberg 26 • D-71522 Backnang • Tel.: [phone] • Fax.: [phone] • [email protected] • www.thiele-kg.de
Thiele KG • Vorderer Weinberg 26 • D-71522 Backnang • Tel.: [phone] • Fax.: [phone] • [email protected] • www.thiele-kg.de
YOUR CONNECTION TO SAFETY
klick to
www
u-s-v
YOUR CONNECTION TO SAFETY
klick to
www
ACDC-DCDC
YOUR CONNECTION TO SAFETY
klick to
www
SYSTEME
YOUR CONNECTION TO SAFETY
klick to
www
CONTACT
YOUR CONNECTION TO SAFETY
klick to
www
CALLBACK

13
2-7-8 Over voltage protection indicator: (OVP)
The over voltage indicator indicates that the power inverter has shut itself down because its input
voltage exceeded 110/220VDC version. (
Ref.point 2-7-1 )
2-7-9 Under voltage protection indicator: (UVP)
The under voltage indicator indicates that the power inverter has shut itself down
because its input voltage fell below 110 / 220VDC. (
Ref.point 2-7-1 )
2-7-10 Over temp protection indicator : (OTP)
The over temp indicator indicates that the power inverter has shut itself down because its temp
has become overheated. The power inverter may overheat because it has been operated at
power levels above its rating, or because it has been installed in a location which does not allow
it to dissipate heat properly. The power inverter will automatically back up, once it has cooled off.
2-7-11 Overload protection indicator : (OLP)
The overload indicator indicates that the power inverter has shut itself down. When output
voltage over continue power, then must return to operate manually.
2-7-12 Display Instructions
A
B
C
D
YOUR CONNECTION TO SAFETY
Thiele KG • Vorderer Weinberg 26 • D-71522 Backnang • Tel.: [phone] • Fax.: [phone] • [email protected] • www.thiele-kg.de
Thiele KG • Vorderer Weinberg 26 • D-71522 Backnang • Tel.: [phone] • Fax.: [phone] • [email protected] • www.thiele-kg.de
YOUR CONNECTION TO SAFETY
klick to
www
u-s-v
YOUR CONNECTION TO SAFETY
klick to
www
ACDC-DCDC
YOUR CONNECTION TO SAFETY
klick to
www
SYSTEME
YOUR CONNECTION TO SAFETY
klick to
www
CONTACT
YOUR CONNECTION TO SAFETY
klick to
www
CALLBACK

14
A: Inverter Fault
B: Back Mode
C: UPS Mode
D: Inverter Mode
2-7-13 Flow Chart
(A) AC INPUT SWITCH
(B) DC TO DC
(C) DC TO AC
(D) SWITCH
(E) UPS MODE & INVERTER MODE
UPS MODE: If DC to AC Inverter fails the UPS mode takes over
INVERTER MODE: If UPS mode fails the Inverter takes over
SWITCH
(B) (C)
DC
AC
DC
DC
UPS MODE
INV MODE
CONTROL
(E)
(D)
DC Input
(A)
AC I/P
Load
City Power
YOUR CONNECTION TO SAFETY
Thiele KG • Vorderer Weinberg 26 • D-71522 Backnang • Tel.: [phone] • Fax.: [phone] • [email protected] • www.thiele-kg.de
Thiele KG • Vorderer Weinberg 26 • D-71522 Backnang • Tel.: [phone] • Fax.: [phone] • [email protected] • www.thiele-kg.de
YOUR CONNECTION TO SAFETY
klick to
www
u-s-v
YOUR CONNECTION TO SAFETY
klick to
www
ACDC-DCDC
YOUR CONNECTION TO SAFETY
klick to
www
SYSTEME
YOUR CONNECTION TO SAFETY
klick to
www
CONTACT
YOUR CONNECTION TO SAFETY
klick to
www
CALLBACK

15
2-8 Cooling fan working code:
Cooling fan of inverter is through detecting output power and over temperature situation to work.
When start to turn on the inverter and output power is under 60W, the cooling fan does not
start running. It complies with saving energy sources requirement. Until, output power is up to
60W, the cooling fan will start to work in order to drop the inner temperature.
If the ventilation opening is obstructed, the inverter will enter over temperature protection mode
(OTP). The cooling fan will continue working to drop the inner temperature. When the
temperature comes down to normal situation, the inverter will turn on automatically.
3. Maintenance :
Very little maintenance is required to keep your inverter operating properly.
You should clean the exterior of the unit periodically with a dry cloth to prevent
accumulation of dust and dirt. At the same time, tighten the Screws on the DC input
terminals.
4. Troubleshooting guide:
Problem & Symptoms Possible Cause Solution
Low output voltage
(110V: 95-105VAC
220V: 190-210VAC)
Using average reading
voltmeter
Use true RMS reading meter and
cable.
(Ref. point 2-4-7)
Load Display OLP flash. Over load Reduce load.
No output voltage
Fault input voltage.
Low/High input voltage Recharge battery, check
connections and cable.
(Ref. point 2-7-1)
No output voltage
Over Temp indicator
Load less than 1500W
Thermal shutdown Improve ventilation ,
Make sure ventilation openings in
inverter are not obstructed,
Reduce ambient temperature.
No output voltage,
Over load indicator
Short circuit or wiring
error
very high power load
Check AC wiring for short circuit
or improper polarity (hot and
neutral reversed )
Remove load.
WARNING
Do not open or disassemble the Inverter,
attempting to service the unit yourself may result in a risk of
electrical shock or fire.
YOUR CONNECTION TO SAFETY
Thiele KG • Vorderer Weinberg 26 • D-71522 Backnang • Tel.: [phone] • Fax.: [phone] • [email protected] • www.thiele-kg.de
Thiele KG • Vorderer Weinberg 26 • D-71522 Backnang • Tel.: [phone] • Fax.: [phone] • [email protected] • www.thiele-kg.de
YOUR CONNECTION TO SAFETY
klick to
www
u-s-v
YOUR CONNECTION TO SAFETY
klick to
www
ACDC-DCDC
YOUR CONNECTION TO SAFETY
klick to
www
SYSTEME
YOUR CONNECTION TO SAFETY
klick to
www
CONTACT
YOUR CONNECTION TO SAFETY
klick to
www
CALLBACK

16
5. Warranty :
We warrant this product against defects in materials and workmanship for a period of 12 months
from the date of purchase and will repair or replace any defective power inverter when directly
returned (postage paid) to us.
This warranty will be considered void if the unit has suffered any obvious damage by natural
and man-made factors, or alteration either internal or external and does not cover damage
arising from improper use such as plugging the unit into an unsuitable power sources attempts
to operate products with excessive power consumption requirement, or use in unsuitable
environments.
This is the only warranty that the company makes.
No other warranties express or imply including warranties of merchantability and fitness for a
particular purpose.
Repair and replacement are your sole remedies and the company shall not be liable for
damages, whether direct, incidental, special or consequential, even though caused by
negligence or other fault.
6. Important Safety Instructions
6-1 General Safety Precautions
6-1-1 Do not expose the Inverter to rain, snow, spray, bilge or dust. To reduce risk of
hazard, do not cover or obstruct the ventilation openings. Do not install the Inverter in a
zero-clearance compartment. Overheating may result.
6-1-2 To avoid a risk of fire and electronic shock. Make sure that existing wiring is in
good electrical condition; and that wire size is not undersized. Do not operate the Inverter
with damaged or substandard wiring.
6-1-3 This equipment contains components which can produce arcs or sparks. To
prevent fire or explosion do not install in compartments containing batteries or flammable
materials or in locations where require ignition protected equipment.
This includes any space containing gasoline-powered machinery, fuel tanks, or joints,
fittings, or other connection between components of the fuel system.
WARNING !
Before you install and use your Inverter, be to read and save these safety
instructions.
YOUR CONNECTION TO SAFETY
Thiele KG • Vorderer Weinberg 26 • D-71522 Backnang • Tel.: [phone] • Fax.: [phone] • [email protected] • www.thiele-kg.de
Thiele KG • Vorderer Weinberg 26 • D-71522 Backnang • Tel.: [phone] • Fax.: [phone] • [email protected] • www.thiele-kg.de
YOUR CONNECTION TO SAFETY
klick to
www
u-s-v
YOUR CONNECTION TO SAFETY
klick to
www
ACDC-DCDC
YOUR CONNECTION TO SAFETY
klick to
www
SYSTEME
YOUR CONNECTION TO SAFETY
klick to
www
CONTACT
YOUR CONNECTION TO SAFETY
klick to
www
CALLBACK

17
6-2 Precautions When Working with Battery bank
6-2-1 If battery acid contacts skin or clothing, wash immediately with soap and water. If
acid enters eye, immediately flood eye with running cold water for at lease 20minutes and
get medical attention immediately.
6-2-2 NEVER smoke or allow a spark or flame in vicinity of battery or engine.
6-2-3 Do not drop a metal tool on the battery. The resulting spark or short-circuit on the
battery or other electrical part may cause an explosion.
6-2-4 Remove personal metal items such as rings, bracelets, necklaces, and
watches when working with a lead-acid battery.
A lead-acid battery produces a short-circuit current high enough to weld a ring or the like to
metal, causing a severe burn.
7. Appendices A
7-1. Dip Switch (at the left side of inverter)
S1: Freq (Hz)
S2/S3: Baud Rate
When you set up S1~S3, please reset the inverter and let update data through CPU.
7-2 Tune VR
Tune VR ( VAC ) output voltage from 100 – 120 VAC or 200 – 240 VAC
The VAC value will gradually increase; tune VR from right to left.
RE-MARK:
The user manual is subject to change without notice.
YOUR CONNECTION TO SAFETY
Thiele KG • Vorderer Weinberg 26 • D-71522 Backnang • Tel.: [phone] • Fax.: [phone] • [email protected] • www.thiele-kg.de
Thiele KG • Vorderer Weinberg 26 • D-71522 Backnang • Tel.: [phone] • Fax.: [phone] • [email protected] • www.thiele-kg.de
YOUR CONNECTION TO SAFETY
klick to
www
u-s-v
YOUR CONNECTION TO SAFETY
klick to
www
ACDC-DCDC
YOUR CONNECTION TO SAFETY
klick to
www
SYSTEME
YOUR CONNECTION TO SAFETY
klick to
www
CONTACT
YOUR CONNECTION TO SAFETY
klick to
www
CALLBACK