Toshiba ACE-tronics G9 ASD Guide

G9 ASD
Simple Start Guide
G9 ASD Simple Start Guide
The G9 ASD Simple Start Guide provides instructions on installation and operating procedures only.
For additional information regarding your new G9 ASD, consult the G9 ASD Installation and Operation Manual .
DO NOT attempt to install or operate the G9 ASD until you have read and understood all of the user directions
contained in this guide, and the product safety information and product labels contained in the G9 ASD Installation
and Operation Manual . quipment wa rning labels pr ovide use ful inform at ion and ind ica te an imm in ent ly haz ard ous
situation that may result in serious injury, severe property and equipment damage, or loss of life if safe procedures are
not followed. Installation and operation shall be performed by qualified personnel only.
Frequently Asked Questions
General
Q : I did not receive an Installation and Operation Manual with my ASD. How can I get one?
A :
The G9 ASD Qu ick Start Guide and the G9 ASD Installation and Operation Manual can e downloaded from our we site at www.toshi a.com/ind. To request a hard-copy of either document
contact the Toshi a Customer Support Center or your local Toshi a distri utor.
Q :
Does To shi a offer training course s?
A :
Yes. Train ing cours es are of fered at TIC headquarters in Houston, Texas. There are two types of training — maintenance and repair (nominal fee), and applications (free). Our instructors have years
of hands-on experience in their respective fields and are continually eing trained on new products. Students will gain valua le experience on the equipment and trou leshoot real faults that may
e incurred during normal ASD setup, operation, and maintenance.
For a listing of upcoming training courses or to register, visit our we site at www.toshi a.com/ind and click on the training ta .
Q :
Where can I find additional information a out Toshi a International Corporation (TIC) and TIC products?
A :
Additional information can e found on our we site, www.toshi a.com/ind. You may also contact TIC for additional information y writing to 13131 West Little York Rd., Houston, Texas, 77041, via
telephone at [phone], or via fax at [phone].
Application Specific
Q : Who is considered qualified personnel?
A :
A qualified person is one who has the skills and knowledge a out the construction, installation, operation, and maintenance of the equipment and has received safety training on the hazards
involved. Qualified personnel are a le to recognize and properly address hazards associated with the application of motor-driven equipment, and are trained to safely energize, de-energize
and
ground said equipment, to safely lockout/tagout circuits and equipment, and clear faults in accordance with esta lished safety practices.
Q :
What do I do if my motor is rotating in the wrong direction?
A :
Qualified personnel should reverse any two of the three ASD output pow er leads (U /T1, V/T2, or W/T3) connected to the motor.
Q :
For safety and application-specific reasons I need to remotely mount the ASD. How do I accomplish this?
A :
Select a mounting location that is easily accessi le y the user and mark the location of the screw holes. After drilling the screw holes, attach and secure the Electronic Operator Interface (EOI) to
the front side of the mounting location. Connect the extension ca le. For information on required hardware or for instructions on remote mounting using a Remote Mounting Kit, consult the G9
ASD Installation and Operation Manual .
If further assistance is required, contact the Toshi a Customer Support Center.
Q :
I followed all of the in structions ut my motor will not run. What now?
A : Ensure that the input power to the ASD is connected and that the voltage at R/L1, S/L2, and T/L3 are as specified for your unit.
Ensure that the terminals of the terminal oard are configured
correctly for your application.
Perform a Reset (to factory default settings). Ensure that the Local/Remote key is as required for your application and that you have provided a run command. If
further assistance is required,
contact the Toshi a Customer Support Center.
Q :
During system operation I receive error messages that I do not understand. Where can I find information a out trips/faults/alarms and trou leshooting?
A :
A complete list of LED and LCD screen displays, trip/fault/alarm descriptions and a list of possi le causes of all trips/faults/alarms can e found in the G9 ASD Installation and Operation Manual .
INDUSTRIAL DIVISION
13131 West Little York Road, Houston, TX 77041
Tel [phone] Fax [phone]
US 800/231-1412 Canada 800/872-2192 Mexico 01/800/527-1204
www.toshiba.com/ind
Document Number: 62520-000
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3. Connectivity
DANGER
!
Contact With Energized Wiring Will
Cause
Severe Injury Or Loss Of Life.
W hen using an ASD output disconnect, the ASD and the motor MUST e stopped efore the
disconnect is either opened or closed. Closing the output disconnect while the 3-phase output
of the ASD is active may result in equipment damage or injury to personnel.
De-energize and lockout/
tagout the main power,
control power, and
instrumentation
connections
efore connecting or
disconnecting the power
wiring to the equipment or
openin g the enclosure
door.
Connect the 3-phase input
power to the ASD to
terminals R/L1 , S/L2 , and T/L3 . Connect the 3-phase outpu t power from
term inals U/T1 , V /T2 , an d W/T3
to the m o tor. Ens ure that all wiring is performed in accordance
with
national, state, and local electrical codes.
Install a circuit disconnecting device and rand circuit protection in accordance with the fault
current settings of the ASD and the 200 8 NEC Ar ticle 430.
The default settings of the ASD require the use of a factory-installed jumper from
the CC to ST
terminals t o e na le the ASD.
For 2-W ire Control and 3-Wire Control open the enclosure
door to gain access to the Terminal
Board and continue elow.
-Wire Control
Install a switch as descri ed elow from the F and/or R terminals to the CC terminals. Close or
reattach t he enclosure door.
1 — Normally
open switch that will e used to provide the forward run command (Set to
Forward).
2 — Normally
open sw itch tha t will e used to provide the reverse run command (Set to
Reverse).
3-Wire Control
Install mome ntary push uttons as descri ed elow from the F and/o r R terminals t o the CC
terminal. Close or reattach the enclosure door.
1 — Normally
open momentary push utton that will e used to provide the forward run
command (Set to Forward).
2
— Normally open m omentary push utton that will e used to provide the reverse run
comman d (Set to Reverse).
3 — Norm ally
closed m omentary pu sh utton that will e used to hold the output frequency
upon termination of the run command (Set to Hold
: F115 = 50 (Hold, N.O.) .
Bef o re t rning o n the AS D ens re tha t:
The enclosure door is closed or reattached, and secure.
Terminals R/L1 , S/L2 , and T/L3 are
connected to the
input power and terminals U/T1 , V /T2 , and W/T3 are connected to the motor .
The 3-p hase inpu t vol tage is as specified and there are no shorts and all grounds are secure .
RES CC F R S1 S2 S3 S4 CC ST FP +SU
1
2
3
TB3
3-Wire Start/S top Control C onnec tions
3-Phase Input/Output Connections
2-Wire St art/Stop Cont rol C onne ctions
RES CC F S1 S2 S3 S4 CC ST FP +SU
TB3
R
1
2
1. Rece ipt & Identification
Inspect the equipment for damage that may have occurred during
shipping.
DO NOT install or energize equipment that has een damaged.
Ensure that the rated capacity and model num er on the nameplate
conform to o rder specifications.
Use proper lifti ng t echniques when moving the G9 ASD.
Contact your Toshi a Sales Representative to report discrepancies or
for assistance if required.
TRANSISTOR INVERTER
VT130G9U4025
INPUT OUTPUT
U (V-)
F (Hz)
I (A)
50/60 0/500
5.1
3.6
(CF 4 kHz)
3PH 380/480 3PH 380/480
G9 ASD Nameplate
2. Mountin
Only qualified personnel should install this equipment.
The installation of the equipment should conform to the 2008 National Electrical Code
(NEC)
Article 110, OSHA, as w ell as any oth er applica le national, regional, or industry codes and
standards.
Insta llat ion pr acti ces sh a ll conform to the latest revision of
the NFPA 70E Electrical Safety
Requirements for Employee Wor kplace.
It is the responsi ility of the G9 ASD installer/maintenance personnel to ensure that the unit is
insta lled in an en closure that will protect personnel against electric shock.
Location
Select a mount ing location that is easily accessi le and has adequate working space. Proper
illumina tion is required for making in spections ,
adjustments, and performing equipment
maintenance.
DO NOT mount the G9
AS D in a location t hat would produce catastrophic results if it were to
fall from its mounting loca tion (equipment damage and/or injury to personnel).
Avoid installation in direct sunlight or in areas where vi ration, heat, humidity, dust, fi ers,
metal particles, explosive/corrosive m ists or gases, sources of electrical noise are presen t, or
where it would e exposed to harmful liquids, solvents, or other fluids
.
Temperature
The am ient o pe ra t in g t e mper a tur e rat in g is 1 4 to 104 F (-10 to 40 C).
Ventilation
Insta ll th e unit in an upright position and in a well-ventilated area.
W hen installin g adjacent ASDs horizontally, Toshi a recommends
at least 5 cm of space
etween units. However, if the top cover is removed from each ASD then horizontally
moun t ed ASDs may e inst a lled sid e- y- sid e wit h no space i n- et w een th e adj a cen t A SDs
.
For 230- v olt ASDs, a m in imu m of 10 cm of space i s requ ir ed a ove an d elo w adj a cen t A SDs
and any o struction. For 460-volt ASDs, a minimum of 30 cm of space is required.
Lead Length
The ta le elow lists the recommended maximum lead lengths for the listed motor voltages.
Lead le ngths from the ASD to the motor in excess of those listed elow may require filters to
e added to the output of the ASD.
Excessive lead leng ths may a dverse ly affect the
performance of the mot or. Exceeding the peak voltage rating or the allowa le thermal rise
time of the motor insulation will reduce the life expectancy of the motor.
Contact your Toshi a Sales Representative for application assistance when using lead lengths
in excess of those listed.
For enclosure dimensions, mounting hole dimensions, current/voltage specifications, and
ca le/terminal specifications consult the G9 ASD Quick Start Guide .
Model PWM Carrier
Freq ency
NE MA MG1 Part 31
Compliant Motors
2
NEMA MG1 Part 30
Compliant Motors
2
230-Volt All 1000 feet 450 feet
460-Volt
< 5 kH z 600 feet 200 feet
> 5 kHz 300 feet 100 feet
Lead Length Recommend ations
G9 ASD Simple Start Guide
°°°°
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Electronic Operator Interface (EOI)
Rotary
Encoder
LCD Screen
Wizard: RunWizard: Run
Run nowRun now
Run next timeRun next time
Manually configure (Finish)Manually configure (Finish)
Start p Wizard Screen
4. Pro rammin
The operating parameters displayed on the LCD
screen may e selected, view ed, or chan ged
using the Electronic Operator Interface
(EO I). To
change a setting turn the Rotary Enco der
to
highlight the desired Pr imar y Men item
(repeat
for S b Men items as required). Select the item
to e changed and press the Rotary Encoder to
enter the Edit mode — the encoder acts as the
enter key.
Set the paramet er to the new value. To
exit the setting without saving a change press
the ESC key while the param eter is in the reverse video mod e (dark ackground/light text).
Press the Rotary Encoder to accept the change.
Startup Wizard
Upon initial power up or factory reset the
Start p Wizard will start automatically.
The Star t p Wiz ar d will query the user to select
one of the following items: R n Now , R n Next
Time , or Man a lly Co nf ig r e .
Click R n N e xt Tim e or M an ally Co nf ig r e
to
skip setup. The ASD may e setup at a later
time y directly accessing each of the startup parameters via the Program Men , the
associated Direct Access N mber , or y running the Star t p Wiz ar d from the programming
menu.
Click R n Now to setu p th e ASD n o w. The Start p Wizard will take the user through the
parameters listed elow.
At any point, the user may click Next to skip a param eter or click Finish to close the Start p
Wizard .
Click
Finish when complete.
Start p Wizard Parameters
Direct
Acce ss
N mber
Star t p Wiz ar d
Parameter Description
F405 Voltage/Frequen cy
Rating of Motor Used to input the nameplated voltage and frequency of the motor eing used.
F012 Upper Limit Frequency Sets the highest frequency that the ASD will accept as
a frequency command or frequency setpoint.
F013 Low er Limit Frequency Sets the low est frequ ency t hat the ASD will accept as
a frequency command or frequency setpoint.
F000 Automatic Acceleration/
Decelera tion Setting Adju sts the acceleration and deceleration rates according to the applied load.
F009 Acceleration Time Specifies the time in seconds for the output of the
ASD to go from 0.0 Hz to the Ma x imum Freq uency.
F010 Deceleration Time Specifies the time in seconds for the output of the
ASD to go from the Maximum Frequency to 0.0 Hz.
F015 Volts Per He rtz Setting Esta lishes the relationship etween the output
frequency and the output voltage of the ASD.
F406 Motor Current Rating Allows the user to input the Full-Load Amperage
(FLA) of the motor.
F407 Motor RPM Used to input the nameplated rated speed (RPM) of
the motor eing used.
F003 Command Source Esta lishes the source of input commands (i.e., Run,
Stop, Jog, etc.).
F004 Frequency Source Esta lishes the source of the primary frequency
reference.
F701 Displa y Unit Sets the unit of me asure for current and voltage
value s displayed on the EOI.
Note : Use the Motor Information outline provided in this guide to record and retain
information a out the motor for future use.
Programming Options:
Direct Access to P arameters
Each parameter may e viewed or changed y entering the parameter num er of the setting
at the Direct Acc ess Men
via Program  D irect Access  Applicable Parameter N mber .
Changed From Default
A listing of all the parameters that
have een changed from the default
setting may e view ed sequen tially
y accessing the Changed From
Defa lt screen
via Program 
Utilities  Changed From Defa lt.
Press the Rotary Encoder w hile
stopped at a changed parameter to
display the settings of the changed
parameter. Press the Rotary Encoder
to enter the Edit mode. Turn the
Rotar y Enco der to change the
parameter setting.
Press the ESC key w hile the s ystem is
performing a Changed From De fa lt
search to terminate the search.
W hen finished searching, press the
ESC key to take the menu ack on e
level.
RR Analog Input
Freq e ncy Mo de 1 ( F004 ) esta lishes
the user-selected source of the
frequency-control input for the ASD. By default it is set to the RR terminal.
This input terminal may e programmed to control the speed or torque of the motor
.
The Scaling , Gain , and Bias of this terminal may e adjusted for application-specific suita ility
(see F210
– F215 ).
V/I Analog Input
Freq e ncy M o de 1 ( F004 ) esta lishes the user-selected source of the frequency-control input
for the ASD.
Th is is an isolated input terminal. This termin al ma y e programmed to control the speed or
tor q u e of the mot o r an d m us t e set to r ecei ve e it he r curr en t ( SW301 set to I ) or voltage
( SW301 set to V ).
The
Scaling , Gain , and Bias of this terminal may e adjusted for application-specific suita ility
(see F201 – F206 ).
FM Analog Output
By defaul t, the FM analog output terminal produces an output current or voltage that is
proportional to the output frequency of the ASD or of the magnitude of the function assigned
to th is term ina l (select curren t or voltage a t F681 ). The prog ramma le functions for this
ou tpu t terminal ar e listed in t he G9 ASD Installation and Operation Manual .
FM Term inal Setup Paramete rs:
F005
— Set Funct ion
F006
— Cali ra t e Te rm in al Selecti on
F681
— Voltage /Cur ren t Switching Selection
F682
— Respo nse Po larity Selection
F683 — Bias Ad justmen t
AM Analog Output
By defaul t, the AM analog output terminal produces an 0-20 mA current that is proportional
to the output current of the ASD or of the magnitude of the function assigned to the terminal.
The programma le functions for this output terminal are listed in the G9 ASD Installation and
Operation Manual .
AM Terminal Setup Paramete rs:
F670
— Set Funct ion
F671
— Cali ra t e Te rm in al Selecti on
F685
— Respo nse Po larity Selection
F686
— Bias Adjustment
For a complet e listing of discrete and analog inputs/outputs see the G9 ASD Quick Start Guide.
Discrete Terminal Na mes
Direct
Access
N mber Terminal Defa lt
(Where
Programmable)
F114 RES Reset
F111 FForward Run
F112 RReverse Run
F115 S1 Preset Speed 1
F116 S2 Preset Speed 2
F117 S3 Preset Speed 3
F118 S4 Preset Speed 4
F113 ST Stand y
F676 FP Frequency Pulse
—+SU Refere nces CC
—CC Control Common
T he Customer Support Center is open from 8 a.m. – 5 p.m. (CST), Monday – Friday. The Center’s toll free number is
(8 ) 231-1412. For after-hours support follow the directions in the outgoing message when calling.
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5. R un
Local
The Local m ode allows the Command and Freq ency control functions to e carried out via
the EOI .
To run the motor
perform the following:
1.
Press the Mode key unt il the
Freq enc y Co m man d screen is
displayed.
2.
Press the Local/Remote key to
enter the Local mod e (g reen LED
illuminates).
3.
Turn the Rotary Encoder un til the
desired Freq e nc y Co mma nd
value is displa yed in the SET field
on the LCD screen.
4.
Press the R n key and the motor
will
run at the Freq e ncy Co mma nd value. (While running the R n LED will illumina te
red). Pre ss the Stop/Reset
key to stop the motor.
Remote
The Remote mode allows control of the
ASD via the Command mode
( F003) and
the
Freq ency mode (F004).
The Terminal Board
is used in the
follow ing examp le to demonstrate
Remote mode operation:
To run
the motor perform the following .
1. Press the Mode key unt il the
Program screen is displayed.
2.
Select Progr am  Fundamental 
Stand ard Mode Selection
 Command Mode Selection  Terminal Block .
3.
Select Program  Fundamental  Standard Mode Selection  Frequency Mode 1  RR .
4.
Select Progr am  Terminal  Inp t Term inals to ver ify t he fo llowing discrete terminal
assignments
:
F111 — F (Forward Run)
F112 — R (Re vers e Run )
F113 —
ST (Stan d y)
F114 — RES (Reset)
5.
Activate the ST terminal an d provid e an d R n command.
6.
Apply a positive voltage acro ss RR and CC .
For complete instructions on the Command and Freq ency control functions
see the
G9 ASD Installation a nd Ope ration Manu al
.
Freq enc y Co m man d Scr ee n
0100%
SET:
DC Voltage:
Output Current:
0.00%
0.00%
0.00 Hz
OUT1 OUT2 FL
F R RES S1 S2 S3 S4ST
Startup Wizard...Startup Wizard...
Terminal...Terminal...
ProgramProgram
Direct Access...Direct Access...
Utilities...Utilities...
Fundamental...Fundamental...
Program Mode Screen
Ad ditional Information
Factory Default
Parameter settings may e returned to factory default values via the Type Reset m enu,
Program
 Utilities  Type Reset  Reset to Fa ct o ry De f a lts .
Save User Settings
A profile of an existing setup may e saved and re-applied when required y using the Save
User Settings feature. This function is carried out via Program
 Utilitie s  Type Reset 
Save User Settings . With the initial setup saved, trou leshooting and diagnostics may e
performed and the starting setup may e re-applied when finished, via Program
 Utilities 
Type Reset
 Restore User Settings .
A profile of an existing setup may e saved to the EOI via
Program  Utilities  Type Reset 
Save User Settings
to EOI. The initial setup may e restored from the EOI via Program 
Utilities
 Type Reset  Restore User Settings from EOI .
6. Brakin
The mo tor m ay continue to rotate and coast to a stop after eing shut off due to the inertia of
the load. If an immediate stop is required, one of the following raking systems should e used.
DC Injection Braking
The DC Injection Braking function may e setup and ena led y providing the proper
infor mat ion at the paramet ers listed elow.
F250 — Braki ng Start Freq uency
F251 — Braki ng C urre nt
F252 — Braki ng Time
F253 — Forward/Reverse Braking Priority
F254 — Motor Shaft Fixing Control
Dynamic Braking
The Dynamic Braking function may e setup and ena led y connecting a raking resistor
from terminal PA to PB of the ASD an d providing the pr oper infor m ation at th e paramet ers
listed
elow.
F304 — Braking Ena le/Disa le
F308 — Braki ng Re sistance
F309 — Braki ng C apacit y
F639 — Braking Resistance Overload Time (10x Rated Torque)
Dynamic Braking uses the transistor IGBT7 to dissipate the us voltage when required.
IGBT7 is standard item on the 25 HP and elow G9 ASD 230-volt systems and is standard on
the 400 HP a nd elow for the 460-volt systems. IGBT7 is op tion al for all re maining systems.
Mount the resistor pack a ove or to the side of the ASD — never elow. The DBR generates
heat that will af fect the cooling capacity of the heat sink so it is important to maintain a
minimum of six inches etween the resistor pack and the ASD.
For light-duty DBRs, use on e wire size smaller (AWG or kcm il) than the motor leads. For heavy-
duty DBRs, use the same gauge wire as the motor leads — the total wire length from the ASD
to the DBR should not exceed 10 feet. Twist
the w ire approxim ate ly two times per foot
throughout the length of the wire
.
For additional information a out raking, see the G9 ASD Installation and Operation Manual .
The Customer Support Center is open from 8 a.m. – 5 p.m. (CST), Monday – Friday. The Center’s toll free number is
(8 ) 231-1412. For after-hours support follow the directions in the outgoing message w hen calling.
Motor Information Outline
Voltage/Frequency:
Current Rating:
RPM:
G9 ASD Simple Start Guide
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