THK KSF User manual

INSTRUCTION MANUAL
KSF
:Full cover
KSF-U:Open cover
KSF-T
:Top cover
THK Electrical Actuator Compact Series
No.2050-4 (0) E
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Table of Contents
i
KSF
1. Introduction 1-1
1-1 Acknowledgment 1-1
1-2 About this manual 1-1
1-3 How to use this product 1-2
1-4 About product support 1-2
1-5 About related instruction manuals 1-2
1-6 Product and company information 1-2
2. Safety Precautions 2-1
2-1 Warning indications on safety 2-1
2-2 Safety precautions 2-1
2-3 Checking the precautions/instruction labels 2-4
3. Nameplates Display 3-1
3-1 Nameplates display and serial number 3-1
4. Specifications 4-1
4-1 Basic specification 4-1
5. Structure and Model Numbers 5-1
5-1 Structure and part names 5-1
5-2 Model configuration 5-4
6. Storage and Transportation 6-1
6-1 Precautions to be observed for safe use 6-1
6-2 Precautions to be observed for prevention of product fault or fracture 6-2
7. Installation and Operation 7-1
7-1 Precautions to be observed for safe use 7-1
7-2 Precautions to be observed for prevention of product fault or fracture 7-2
7-3 Other precautions 7-3
7-4 Motor mounting method 7-4
7-5 Securing the outer rail 7-15
7-6 Mounting method for objects to be mounted 7-20
7-7 Positioning pin protrusion length 7-23
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Table of Contents
ii
KSF
8. Maintenance 8-1
8-1 Precautions to be observed for safe use 8-1
8-2 Precautions to be observed for prevention of product fault or fracture 8-1
8-3 Daily inspection 8-2
8-4 Periodical inspection 8-2
8-5 Lubrication 8-2
8-6 Method for supplying grease 8-3
8-7 How to replace the strip seal 8-10
8-8 Removing and mounting the cover 8-17
8-9 Free warranty period 8-19
8-10 Usage conditions (range) 8-19
8-11 Warranty scope 8-19
8-12 Exclusion of warranty liability 8-20
8-13 Delivery conditions 8-20
9. Appendix 9-1
9-1 Permissible input torque 9-1
9-2 Static permissible moment 9-2
9-3 Introduction of the grease 9-3
9-4 Introduction of the grease gun unit 9-4
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1-1
KSF
1. Introduction
1.
Introduction
1-1 Acknowledgment
Thank you for purchasing the Compact Series KSF.
This product is a long-stroke, high-speed, high acceleration/deceleration actuator.
This product is designed and manufactured to be incorporated in devices with wide range of
application including conveyance system, implementing equipment, automated assemblers, and
positioning equipment, etc.
We hope our creative inventions and unique technologies contribute to your further prosperity.
1-2 About this manual
1-2-1 Intended audience
The person in charge of designing embedded systems of the product and installing, wiring, and
maintaining the product, and the person who actually uses the product.
1-2-2 Using this manual
This manual describes correct handling methods and precautions for the product.
For the maximum performance and long life of the product, carefully read and understand this
manual to safely and correctly use the product.
If you use the printed version of this manual, be sure to keep it in the place that the audience can
refer to it when needed.
1-2-3 Notice and attention
zDo not use or handle the product in the ways that are not described in this manual.
zDo not reproduce, reprint, or lend the whole contents or a part of this manual without permission.
zPlease note that the description in this manual is subject to change without prior notice in the
future, due to improvements of the product or other reasons.
zWe have made all possible efforts to make the content of this manual accurate. However, if you
find any mistake or uncertainty in this manual, please contact THK.
zDrawings throughout this manual are only intended as typical examples, and may differ from your
product.
zNote that THK shall not be liable for any result incurred by applying this manual, regardless of the
reason.
zThis manual is also applied to special types of product. However, the descriptions provided in the
delivery specification drawings or delivery specification documents of those special types take
precedence over this manual.
* Special types represent the products that have different materials and specifications from those
of the standard products on catalogs.
1-2-4 Notation of this manual
zNotes that can lead to unsatisfactory functions, errors, or damages of the product if not observed while using the product.
zSupplementary information for the description.
zReference information for the description.
Important
Supplement
Reference
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1-2
KSF
1. Introduction
1-3 How to use this product
zThis product must not be used for the devices or systems that are used under the situations that
may be fatal to human life.
zIf you consider using this product for special applications such as passenger movement vehicle,
medical, aerospace, nuclear power, and electric power devices or systems, be sure to consult
with THK in advance.
zThis product is manufactured under the strict quality control, however, that does not mean
that the product is free from failure. For applications to the equipment that may suffer serious
accidents or loss from the failure of this product, install safety devices or backup devices that
prevent such serious accidents or loss.
zIf you purchase this product with a motor, THC is the applicable driver controller. Please note that driver
controllers other than the above cannot be used.
1-4 About product support
We have made all possible efforts to make the content of this manual accurate. However, if you find
any mistake or uncertainty in this manual, please contact THK.
For the following information, please contact THK.
zTechnical support for this product
1-5 About related instruction manuals
zWhen you use the actuator KSF, read the following instruction manuals as necessary.
· Controller series Driver controller THC
· Controller series Network unit TNU
· Controller series Setup tool D-STEP
· Controller series Digital operator TDO
1-6 Product and company information
To find the latest product and company information, we recommend you to periodically access our
website.
zWebsite URL: https://www.thk.com
zTechnical support website URL: http://www.tech.thk.com/
Important
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2-1
KSF
2.
Safety Precautions
2-2 Safety precautions
This section describes important precautions that you must observe.
General
zWhile this product is operating or operable, do not enter the working area of any
moving part.
Otherwise, it may cause you to touch the moving part and injure you.
zWhile the motor or sensor is energized, do not move or install this product.
Otherwise, it may cause electric shocks, or cause malfunction that could lead to injury.
Installation and operation
zIf any moving part may fall by its own weight in vertical application or the like, provide
a safeguard for preventing the part from falling.
If any moving part falls, it may cause injury or damage.
zMotor wrap types do not have a safety device in case of timing belt breakage. Install a
safety device to the equipment for greater safety. If any moving part falls, it may cause
injury or damage.
zWhile this product is operating, do not touch any moving part or rotating part.
Otherwise, it may cause your hand to be caught and injured.
Maintenance
zTurn off the machine (turning power off) before conducting any maintenance.
Otherwise, it may cause electric shocks, or cause malfunction that could lead to injury.
zIf two or more people are involved in the operation, confirm the procedures such
as sequences, signs, and abnormalities in advance, and appoint another person for
monitoring the operation.
Failure to do so may cause an unexpected accident.
Warning
2-1 Warning indications on safety
This manual uses the following warning indications according to safety matters. The descriptions next
to warning indications on safety are important messages. Be sure to observe those descriptions.
Warning
"Erroneous handling may cause death or serious injury
to a person"
Caution
"Erroneous handling may cause injury to a person or
property damage only"
"Prohibitions (don't)"
"Obligations (do)"
2.
Safety Precautions
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2-2
KSF
2.
Safety Precautions
General
zDo not stand on this product or the packaging box.
Otherwise, it may cause fault or damage, or cause falling that could lead to injure.
zDo not impact this product.
Otherwise, it may cause fault or damage, or injure you.
zDo not apply a load that exceeds the permissible level.
Otherwise, it may cause fault or damage, or may cause abnormal operation that could lead to
injury.
* For your reference, see the Appendix, which contains the static permissible moment and
permissible input torque for each model number.
zDo not disassemble or alter this product.
Otherwise, it may cause foreign material to enter the product, which could result in fault or
adversely affect the performance or service life. Or it may cause abnormal operation that could
lead to injury.
Unpacking
zBe careful not to hit your hands or body against protruded parts.
Otherwise, it may cause injury, or cause fault or fracture.
zCheck whether the delivered product is the product you ordered.
Using a wrong product may cause malfunction that could lead to injury or fault.
zCheck whether the product has any fractured parts.
Using a fractured product may cause injury or fault.
* If you find any defect, contact our Sales Division.
Transportation
zDo not drop or hit this product.
Otherwise, it may cause injury or fracture, or a functional loss.
zWhen transporting this product, do not hold any moving part or the cover.
Do not hold the side cover from the both sides. (Full cover specification)
Do not hold by the top cover when carrying. (Top cover specification)
Otherwise, it may cause the product to fall, leading to injury, or cause fault or fracture.
zDo not grasp the strip seal of this product.
It may injure you.
Some parts of the strip seal may be sharp. Take care not to cut your hands or fingers.
Also, the strip seal must be replaced when it is scratched, pitted or dented.
Use of the strip seal in this state may cause early breakage or other damages.
zWhen transporting this product, do not hold the motor, the sensor or the cable.
Otherwise, it may cause the product to fall, leading to injury, or cause fault or fracture.
zWhen carrying this product, hold the bottom face of the product. KSF8 and KSF10
are heavy articles (20 kg or heavier). Two or more people should hold the product as
necessary.
Otherwise, it may cause the product to fall, leading to injury, or cause fault or fracture.
* For more information on the weight of the product, see the catalog of the Compact Series KSF.
Caution
2.
Safety Precautions
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2-3
KSF
2.
Safety Precautions
Installation and operation
zFirmly secure this product before operating it.
Failure to do so may cause abnormal operation that could cause injury, fault or fracture.
zIf anomaly occurs, immediately stop the machine.
Failure to do so may cause abnormal operation that could cause injury, fault or fracture.
zAnti-rust oil is applied on the table, outer rail and ball screw shaft end. Thoroughly wipe
off the oil before operating the product.
The grease applied to the screw shaft will spatter on the main unit exterior during initial operation.
Wipe off the grease on surfaces other than the screw shaft groove. (Open cover specification,
top cover specification)
zDo not exceed the maximum speed when using the product.
Otherwise, it may cause fault or damage, or may cause abnormal operation that could lead to
injury. For your reference, see the specification (→P.4-1), which contains the maximum speed
for each model number at each stroke.
zDo not use the failed and broken product.
Otherwise, it may cause injury or machine failure.
2.
Safety Precautions
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2-4
KSF
2.
Safety Precautions
2.
Safety Precautions
2-3 Checking the precautions/instruction labels
This product is affixed with precautions/instruction labels. Identify them when unpacking the
product.
Fig.1 shows the affixing position.
Caution – Getting caught
Fig. 1 KSF precaution label affixing position (common for all models)
取扱説明書をお読みください。
Review the manual.
取扱説明書をお読みください。
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取扱説明書をお読みください。
Fig. 2 Instruction label affixing position (full cover specification)
Review the manual.
MADE IN JAPAN
THK Co.,LTD.
SERIAL No.:
TYPE No.:
取扱説明書をお読みください。
取扱説明書をお読みください。
TYPE No.:
SERIAL No.:
THK Co.,LTD.
取扱説明書をお読みください。
Review the manual.
MADE IN JAPAN
MADE IN JAPAN
TYPE No.:
SERIAL No.:
THK Co.,LTD.
Review the manual.
取扱説明書をお読みください。
Review the manual.
取扱説明書をお読みください。
Review the manual.
取扱説明書をお読みください。
Review the manual.
取扱説明書をお読みください。
Review the manual.
取扱説明書をお読みください。
Review the manual.
取扱説明書をお読みください。
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Fig. 3-1 Instruction label standard affixing position (open cover/top cover specification)
Nameplate display/serial number
→Check Nameplates display and serial number on P.2-4/3-1
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2-5
KSF
2.
Safety Precautions
Review the manual.
MADE IN JAPAN
THK Co.,LTD.
SERIAL No.:
TYPE No.:
取扱説明書をお読みください。
取扱説明書をお読みください。
TYPE No.:
SERIAL No.:
THK Co.,LTD.
取扱説明書をお読みください。
Review the manual.
MADE IN JAPAN
MADE IN JAPAN
TYPE No.:
SERIAL No.:
THK Co.,LTD.
Review the manual.
取扱説明書をお読みください。
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取扱説明書をお読みください。
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取扱説明書をお読みください。
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取扱説明書をお読みください。
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取扱説明書をお読みください。
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取扱説明書をお読みください。
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Fig. 3-2 Instruction label affixing position with sensor mounted
for opposite reference side (open cover/top cover specification)
Review the manual.
MADE IN JAPAN
THK Co.,LTD.
SERIAL No.:
TYPE No.:
取扱説明書をお読みください。
取扱説明書をお読みください。
TYPE No.:
SERIAL No.:
THK Co.,LTD.
取扱説明書をお読みください。
Review the manual.
MADE IN JAPAN
MADE IN JAPAN
TYPE No.:
SERIAL No.:
THK Co.,LTD.
Review the manual.
取扱説明書をお読みください。
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取扱説明書をお読みください。
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取扱説明書をお読みください。
Review the manual.
取扱説明書をお読みください。
Review the manual.
取扱説明書をお読みください。
Review the manual.
取扱説明書をお読みください。
Review the manual.
Fig. 3-3 Instruction label affixing position with sensor mounted for both sides
(open cover/top cover specification)
Nameplate display/serial number
→Check Nameplates display and serial number on P.2-4/3-1
Nameplate display/serial number
→Check Nameplates display and serial number on P.2-4/3-1
2.
Safety Precautions
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3-1
KSF
3.
Nameplates Display
3-1 Nameplates display and serial number
Fig. 4 shows the nameplate format of the Compact Series KSF.
TYPE No. : Actuator model
SERIAL No.: Serial number
MADE IN JAPAN
TYPE No. :
SERIAL NO. :
THK Co.,LTD.
Fig. 5-1 Nameplate standard affixing position (open cover/top cover specification)
Review the manual.
MADE IN JAPAN
THK Co.,LTD.
SERIAL No.:
TYPE No.:
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取扱説明書をお読みください。
TYPE No.:
SERIAL No.:
THK Co.,LTD.
取扱説明書をお読みください。
Review the manual.
MADE IN JAPAN
MADE IN JAPAN
TYPE No.:
SERIAL No.:
THK Co.,LTD.
Review the manual.
Precautions/instruction labels →Check Precautions/instruction labels on P.2-3/2-4
Fig. 5-2 Nameplate affixing position with sensor mounted for opposite reference side
(open cover/top cover specification)
Review the manual.
MADE IN JAPAN
THK Co.,LTD.
SERIAL No.:
TYPE No.:
取扱説明書をお読みください。
取扱説明書をお読みください。
TYPE No.:
SERIAL No.:
THK Co.,LTD.
取扱説明書をお読みください。
Review the manual.
MADE IN JAPAN
MADE IN JAPAN
TYPE No.:
SERIAL No.:
THK Co.,LTD.
Review the manual.
Precautions/instruction labels →Check Precautions/instruction labels on P.2-3/2-4
3.
Nameplates Display
Fig. 4 Nameplate affixing position (full cover specification)
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3-2
KSF
3.
Nameplates Display
Fig. 5-3 Nameplate affixing position with sensor mounted for both sides
(open cover/top cover specification)
Review the manual.
MADE IN JAPAN
THK Co.,LTD.
SERIAL No.:
TYPE No.:
取扱説明書をお読みください。
取扱説明書をお読みください。
TYPE No.:
SERIAL No.:
THK Co.,LTD.
取扱説明書をお読みください。
Review the manual.
MADE IN JAPAN
MADE IN JAPAN
TYPE No.:
SERIAL No.:
THK Co.,LTD.
Review the manual.
Precautions/instruction labels →Check Precautions/instruction labels on P.2-3/2-4
3.
Nameplates Display
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4-1
KSF
4. Specifications
4-1 Basic specification
4.
Specifications
The basic specification of KSF is shown as follows. Do not exceed the following basic specification
when using the product. Otherwise, it may cause fault or damage, or may cause abnormal operation
that could lead to injury.
Maximum speed: When the servo driver controller THC is used (without motor specification)
Model
Motor
Rated output
[W]
Ball screw
Lead
[mm]
Stroke
[mm]
Rated
speed *1
[mm/s]
Maximum speed at each stroke *2 [mm/s]
Stroke [mm]
to 550
600 650 700 750 800 850 900 950
1000 1050 1100 1150 1200 1250 1300 1350 1400 1450 1500
KSF4/KSF4R
KSF4U/
KSF4RU
100
10
50 to 900
500
500 440 380 340 300 260 230 210
------------
16 800
800 710 620 540 480 420 380 340
------------
KSF5/KSF5R
KSF5T/KSF5RT
KSF5U/KSF5RU
100
10
50 to 900
500 500
440 390 340 310 270 250
------------
20
1000
1000
890 780 690 620 550 500
------------
KSF6/KSF6R
KSF6T/KSF6RT
KSF6U/KSF6RU
200
20
50 to 1300
1000
1000
980 870 770 690 630 570 520 470 430 400 370 340 320
----
30
1500
1500
1480 1310 1160 1040
940 850 780 710 650 600 550 510 480
----
KSF8/KSF8R
KSF8T/KSF8RT
KSF8U/KSF8RU
400
20
100 to 1500
1000
1000
980
-
800
-
670
-
560
-
480
-
420
-
360
-
320
40
2000
2000
1970
-
1610
-
1340
-
1130
-
970
-
840
-
730
-
650
KSF10/KSF10R
KSF10T/KSF10RT
KSF10U/KSF10RU
750
25
100 to 1500
1250
1250 -
1050
-
890
-
760
-
660
-
580
-
510
50
2500
2500 -
2110
-
1790
-
1530
-
1330
-
1160
-
1030
*1 The rated speed assumes the rated motor rotational speed (3,000min-1).
*2 The maximum speed is the value restricted by the motor rotational speed (3,000 min-1) or by the permissible
rotational speed of the ball screw.
Load capacity: When the servo driver controller THC is used (without motor specification)
Model
Motor
Rated output
[W]
Ball screw
Lead
[mm]
Maximum load capacity *3 *4 [kg]
Horizontal mount Wall mount Vertical mount
ACC/DEC rate [kg] ACC/DEC rate [kg] ACC/DEC rate [kg]
KSF4/
KSF4R 100
10 0.3G 19 0.3G 10.5 0.3G 8.5
0.5G 19 0.5G 10.5 0.5G 8.5
16 0.3G 14 0.3G 8.5 0.3G 7
0.5G 14 0.5G 8 0.5G 7
KSF5/
KSF5R 100
10 0.3G 26 0.3G 19 0.3G 12.5(11.5)
0.5G 26 0.5G 19 0.5G 12.5(11.5)
20 0.5G 7.5 0.5G 7.5 0.5G 6(5)
1G 7.5 1G 7.5 1G 5.5(4.5)
KSF6/
KSF6R 200
20 0.5G 42(41) 0.5G 20 0.5G 12(10.5)
1G 27(20.5) 1G 18.5 1.5G 8.5(5.5)
30
0.5G 20.5(19) 0.5G 18 0.5G 7.5(6.5)
1G 14(11) 1G 14(11) 1.5G 5.5(4.5)
2G 7.5(5) 2G 7.5(5) - -
KSF8/
KSF8R 400
20 0.5G 83.5(79.5) 0.5G 45 0.5G 23.5(20.5)
1G 49(38.5) 1G 42(38.5) 1.5G 14.5(9.5)
40
0.5G 19(18) 0.5G 19(18) 0.5G 10.5(9)
1G 16.5(13.5) 1G 16.5(13.5) 1.5G 7(5.5)
2G 8.5(6) 2G 8.5(6) - -
KSF10/
KSF10R 750
25 0.5G 118.5(92.5) 0.5G 76 0.5G 33.5(28)
1.5G 33.5(16.5) 1.5G 33.5(16.5) 1.5G 19(8.5)
50 0.5G 40(37.5) 0.5G 40(37.5) 0.5G 14.5(12.5)
1.5G 11(6) 1.5G 11(6) 1.5G 7.5(4)
*3 The maximum load capacity is the value when operating at the rated speed.
*4 Values in parentheses are for motor wrap specification.
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4-2
KSF
4. Specifications
Load capacity: When the servo driver controller THC is used (without motor specification) (continued)
Model
Motor
Rated output
[W]
Ball screw
Lead
[mm]
Sub-table
material
Maximum load capacity *3 *4 [kg]
Horizontal mount Wall mount Vertical mount
ACC/DEC rate
[kg]
ACC/DEC rate
[kg]
ACC/DEC rate
[kg]
KSF5T/
KSF5RT 100
10
Aluminum 0.3G 26 0.3G 19 0.3G 12.5(11.5)
0.5G 26 0.5G 18.5 0.5G 12(11.5)
Iron 0.3G 26 0.3G 19 0.3G 12.5(11.5)
0.5G 26 0.5G 18.5 0.5G 12(11.5)
20
Aluminum 0.5G 7.5 0.5G 7.5 0.5G 6(5)
1G 7.5 1G 7.5 1G 5.5(4.5)
Iron 0.5G 7.5 0.5G 7.5 0.5G 6(5)
1G 7.5 1G 7.5 1G 5.5(4.5)
KSF6T/
KSF6RT 200
20
Aluminum 0.5G 41.5(41) 0.5G 20 0.5G 12(10.5)
1G 27(20.5) 1G 18 1.5G 8.5(5.5)
Iron 0.5G 41.5(41) 0.5G 19.5 0.5G 11.5(10)
1G 26.5(20) 1G 18 1.5G 8(5)
30
Aluminum
0.5G 20.5(19) 0.5G 18 0.5G 7.5(6.5)
1G 14(11) 1G 14(11) 1.5G 5.5(4.5)
2G 7.5(5) 2G 7.5(5) - -
Iron
0.5G 20(18.5) 0.5G 17.5 0.5G 7(6)
1G 14(10.5) 1G 14(10.5) 1.5G 5(4)
2G 7(4.5) 2G 7(4.5) - -
KSF8T/
KSF8RT 400
20
Aluminum 0.5G 83(79) 0.5G 42 0.5G 23(20)
1G 48.5(38) 1G 39(38) 1.5G 14(9)
Iron 0.5G 82(78) 0.5G 41.5 0.5G 22(19)
1G 47.5(37) 1G 38.5(37) 1.5G 13(8)
40
Aluminum
0.5G 18.5(18) 0.5G 18.5(18) 0.5G 10(8.5)
1G 16.5(13) 1G 16.5(13) 1.5G 6.5(5)
2G 8(5.5) 2G 8(5.5) - -
Iron
0.5G 17.5(16.5) 0.5G 17.5(16.5) 0.5G 9(7.5)
1G 15(12) 1G 15(12) 1.5G 5.5(4)
2G 7(4.5) 2G 7(4.5) - -
KSF10T/
KSF10RT 750
25
Iron
0.5G 116(90) 0.5G 71.5 0.5G 31(25.5)
1.5G 31.5(14) 1.5G 31.5(14) 1.5G 16.5(6)
50 0.5G 37.5(35) 0.5G 37.5(35) 0.5G 12.5(10)
1.5G 9(4) 1.5G 9(4) 1.5G 5(2)
Model
Motor
Rated output
[W]
Ball screw
Lead
[mm]
Maximum load capacity *3 *4 [kg]
Horizontal mount Wall mount Vertical mount
ACC/DEC rate [kg] ACC/DEC rate [kg] ACC/DEC rate [kg]
KSF4U/
KSF4RU 100
10 0.3G 19 0.3G 11.5 0.3G 9.5
0.5G 19 0.5G 11.5 0.5G 9.5
16 0.3G 14.5 0.3G 9 0.3G 7.5(7)
0.5G 14.5 0.5G 9 0.5G 7.5(7)
KSF5U/
KSF5RU 100
10 0.3G 26 0.3G 21.5 0.3G 13(11.5)
0.5G 26 0.5G 21 0.5G 13(11.5)
20 0.5G 8 0.5G 8 0.5G 6(5.5)
1G 8 1G 8 1G 5.5(5)
KSF6U/
KSF6RU 200
20 0.5G 45.5(41.5) 0.5G 22 0.5G 12(10.5)
1G 27(20.5) 1G 20.5 1.5G 9(5.5)
30
0.5G 20.5(19) 0.5G 20(19) 0.5G 7.5(6.5)
1G 14.5(11) 1G 14.5(11) 1.5G 6(4.5)
2G 7.5(5) 2G 7.5(5) - -
KSF8U/
KSF8RU 400
20 0.5G 83.5(79.5) 0.5G 47.5 0.5G 23.5(20.5)
1G 49(38.5) 1G 44.5(38.5) 1.5G 14.5(9.5)
40
0.5G 19(18.5) 0.5G 19(18.5) 0.5G 10.5(9)
1G 17(13.5) 1G 17(13.5) 1.5G 7(5.5)
2G 8.5(6) 2G 8.5(6) - -
KSF10U/
KSF10RU 750
25 0.5G 119(93) 0.5G 82.5 0.5G 34(28.5)
1.5G 34(17) 1.5G 34(17) 1.5G 19.5(9)
50 0.5G 40.5(38) 0.5G 40.5(38) 0.5G 15(13)
1.5G 11.5(6.5) 1.5G 11.5(6.5) 1.5G 8(4.5)
*3 The maximum load capacity is the value when operating at the rated speed.
*4 Values in parentheses are for motor wrap specification.
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5-1
KSF
5.
Structure and Model Numbers
5-1 Structure and part names
The name of each part of the KSF full cover specification is shown in Fig. 6.
Table cover
Strip seal
Outer rail
Side cover
Motor
Housing A cover
Housing B cover
Intermediate flange
Ball screw
Inner block
Lubrication device QZ
Table
T slot
Wrapped cover Motor mounting plate
Motor
Fig. 6 The structure and part names of KSF full cover
* For details such as the dimensions and accuracy, see the delivery specification drawings or the
catalog of Compact Series KSF.
If you have any question, contact THK.
5.
Structure and Model Numbers
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5-2
KSF
5.
Structure and Model Numbers
The name of each part of the KSF open cover specification is shown in Fig. 7.
Ball screw
Outer rail
Stopper
Motor
Housing A cover
Intermediate flange
Nipple
Table
Cover wrap
Motor
mounting plate
Motor
Fig. 7 The structure and part names of KSF open cover
* For details such as the dimensions and accuracy, see the delivery specification drawings or the
catalog of Compact Series KSF.
If you have any question, contact THK.
5.
Structure and Model Numbers
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5-3
KSF
5.
Structure and Model Numbers
The name of each part of the KSF top cover specification is shown in Fig. 8.
Cover
Outer rail
Motor
Housing A cover
Intermediate flange
Nipple
Sub-table
Cover wrap
Motor
mounting plate
Motor
Fig. 8 The structure and part names of KSF top cover
* For details such as the dimensions and accuracy, see the delivery specification drawings or the
catalog of Compact Series KSF.
If you have any question, contact THK.
5.
Structure and Model Numbers
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5-4
KSF
5.
Structure and Model Numbers
5.
Structure and Model Numbers
5-2 Model configuration
The following is an example of model number coding.
KSF (without motor)
In the case of actuator main unit only or when the motor specified by the customer is installed
<Model configuration> Without motor type
KSF4R-10-0150-0-WQ-08 D-MR-GR
(1) Model number KSF4, KSF5, KSF6, KSF8, KSF10 (direct motor coupled)
KSF4U, KSF5U, KSF6U, KSF8U, KSF10U (direct motor coupled)
KSF5T, KSF6T, KSF8T, KSF10T (direct motor coupled)
KSF4R, KSF5R, KSF6R, KSF8R, KSF10R (wrapped motor)
KSF4RU, KSF5RU, KSF6RU, KSF8RU, KSF10RU (wrapped motor)
KSF5RT, KSF6RT, KSF8RT, KSF10RT (wrapped motor)
(2) Ball screw lead 10:
(KSF4, KSF4U, KSF4R, KSF4RU, KSF5, KSF5U, KSF5T, KSF5R, KSF5RU, KSF5T)
16: (KSF4, KSF4U, KSF4R, KSF4RU)
20: (
KSF5, KSF5U, KSF5T, KSF5R, KSF5RU, KSF5RT, KSF6, KSF6U, KSF6T,
KSF6R, KSF6RU, KSF6RT, KSF8, KSF8U, KSF8T, KSF8R, KSF8RU, KSF8RT
)
25: (KSF10, KSF10U, KSF10T, KSF10R, KSF10RU, KSF10T)
30: (KSF6, KSF6U, KSF6T, KSF6R, KSF6RU, KSF6RT)
40: (KSF8, KSF8U, KSF8T, KSF8R, KSF8RU, KSF8RT)
50: (KSF10, KSF10U, KSF10T, KSF10R, KSF10RU, KSF10RT)
(3) Stroke 0150: 150mm (50 to 1500 mm)
Maximum stroke = KSF4: 900 mm (50 mm pitch), KSF5: 900 mm
(50mm pitch), KSF6: 1300 mm (50 mm pitch), KSF8: 1500 mm
(100mm pitch), KSF10: 1500 mm (100 mm pitch)
(4) With/without motor 0: Without motor When selecting “0”, a coupling is not provided.
1: With motor When selecting “1”, the motor you specify will be installed.
(5) Intermediate flange /
motor mounting place
A0: No intermediate flange
AQ
AV
AP
AY
AR
AU
AZ
A5
A6
WQ
WV
WY
WZ
W5
(6) Motor shaft diameter No symbol : To be selected when directly coupled
08 : 8 mm
11 : 11 mm
14 : 14 mm
16 : 16 mm
19 : 19 mm
(7) Method of fixing motor
shaft No symbol : To be selected when directly coupled
D : Flat side
K : key
M : Friction tightening
(8) Option No symbol : None
MR : Motor right wrap
ML : Motor left wrap
MD : Motor down-turn return
T : Power tap
GR : Gray
6 : Photo sensor
J : Proximity sensor
M : Proximity sensor (PNP)
(1) (4) (5)(3)(2) (6) (7) (8)
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5-5
KSF
5.
Structure and Model Numbers
5.
Structure and Model Numbers
KSF (type with motor)
When combining with dedicated controller
<Model configuration> Specification of TLC/THC with motor
KSF4 - 10 - 0150 - TH - GR-6/M10 L S02 D1 H3
(1) Model number KSF4, KSF5, KSF6, KSF8, KSF10 (direct motor coupled)
KSF4U, KSF5U, KSF6U, KSF8U, KSF10U (direct motor coupled)
KSF5T, KSF6T, KSF8T, KSF10T (direct motor coupled)
KSF4R, KSF5R, KSF6R, KSF8R, KSF10R (wrapped motor)
KSF4RU, KSF5RU, KSF6RU, KSF8RU, KSF10RU (wrapped motor)
KSF5RT, KSF6RT, KSF8RT, KSF10RT (wrapped motor)
(2) Ball screw lead 10: (
KSF4, KSF4U, KSF4R, KSF4RU, KSF5, KSF5U, KSF5T, KSF5R, KSF5RU, KSF5T
)
16: (KSF4, KSF4U, KSF4R, KSF4RU)
20: (
KSF5, KSF5U, KSF5T, KSF5R, KSF5RU, KSF5RT, KSF6, KSF6U, KSF6T, KSF6R,
KSF6RU, KSF6RT, KSF8, KSF8U, KSF8T, KSF8R, KSF8RU, KSF8RT
)
25: (KSF10, KSF10U, KSF10T, KSF10R, KSF10RU, KSF10T)
30: (KSF6, KSF6U, KSF6T, KSF6R, KSF6RU, KSF6RT)
40: (KSF8, KSF8U, KSF8T, KSF8R, KSF8RU, KSF8RT)
50: (KSF10, KSF10U, KSF10T, KSF10R, KSF10RU, KSF10RT)
(3) Stroke 0150:150mm (50 to 1500 mm)
Maximum stroke = KSF4: 900 mm (50 mm pitch), KSF5: 900 mm (50
mm pitch), KSF6: 1300 mm (50 mm pitch), KSF8: 1500 mm (100mm
pitch), KSF10: 1500 mm (100 mm pitch)
(4) Control device TH : Driver controller THC
Separate order for the control device is required.
(5) Option No symbol : None
MR : Motor right wrap
ML : Motor left wrap
MD : Motor down wrap
T: Power tap
GR : Gray
6: Photo sensor
J: Proximity sensor
(6) Motor rated output M10 : 100 W
M10B : 100W with brake
M20 : 200 W
M20B : 200W with brake
M40 : 400 W
M40B : 400W with brake
M75 : 750 W
M75B : 750W with brake
(7) Motor cable direction R: Right
U: Up
L: Left
D: Down
(8) Origin D00 : Motor side
R00 : Reverse motor side
S02 : Motor side (sensor right side)
S03 : Reverse motor side (sensor right side)
S20 : Motor side (sensor left side)
S30 : Reverse motor side (sensor left side)
(9) Power supply voltage D1 : 100 V
D2 : 200 V
(10) Cable length No symbol : None
F3 : 3 m standard
F5 : 5 m standard
FA : 10 m standard
H3 : 3 m high flex
H5 : 5 m high flex
HA : 10 m high flex
Indicates the type and length of attached cables.
(1) (7)(4) (5)(3)(2) (6) (8) (9) (10)
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6-1
KSF
6.
Storage and Transportation
6-1 Precautions to be observed for safe use
zDo not drop or hit this product.
Otherwise, it may cause injury or fracture, or a functional loss.
zWhen transporting this product, do not hold any moving part or the cover.
Otherwise, it may cause the product to fall, leading to injury, or cause fault or fracture.
zDo not grasp the strip seal of this product. (Full cover specification)
It may injure you.
Some parts of the strip seal may be sharp. Take care not to cut your hands or fingers.
Also, the strip seal must be replaced when it is scratched, pitted or dented.
Use of the strip seal in this state may cause early breakage or other damages.
zWhen transporting this product, do not hold the motor, the sensor or the cable.
Otherwise, it may cause the product to fall, leading to injury, or cause fault or fracture.
zWhen hoisting this product, use the base, and avoid applying load to any other parts
(table, sub-table, top cover, side cover, strip seal, housing B cover, motor, etc.).
zWhen carrying this product, hold the bottom face of the product. KSF8 and KSF10
are heavy articles (20 kg or heavier). Two or more people should hold the product as
necessary.
* For more information on the weight of the product, see the catalog of the Compact Series KSF.
Caution
6.
Storage and Transportation
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