Thorn TROPHY User manual

TROPHY
EN Installation Instruction
The installation and commissioning of the luminarie as well as any modification to the
luminarire may only be performed by authorised personnel (qualified electrician).
National installation regulations must be observed. Caution! Make Sure that the luminaires
and power supply units are always disconnected from the mains supply during wiring and
installation work. Otherwise, the LED modules may be destroyed.
Hot plug-in is not permitted. Hot plug-in may result in damage to the luminaire and entail
loss of warranty claims!
The manufacturer is not liable for damages resulting from improper or faulty installation,
or operation or unauthorised modifications to the luminaire or control gear.
Any modification to this luminaire is forbidden.
The light source contained in this luminaire shall only be replaced by the manufacturer
or their service agent or a similarly qualified person.
Specifications are subject to change without notice! If you have questions, please
contact the manfacturer.
ZG Lighting Australia Pty Ltd.
www.thornlighting.com.au
ZG Lighting (NZ) Limited
www.thornlighting.com.nz 1/13
The luminaire with clear optic should be
positioned so that prolonged staring into
the luminaire at a distance <2m is not
expected.
Caution, risk of electric shock.

ZG Lighting Australia Pty Ltd.
www.thornlighting.com.au
ZG Lighting (NZ) Limited
www.thornlighting.com.nz 2/13
DIMENSIONS
TROPHY
SIZE (mm) NET WEIGHTSAP CODE
96652485
96652488
96652489
96652490
TROPHY 312L757 AS1
TROPHY 312L757 AS2
TROPHY 468L757 AS1
TROPHY 468L757 AS2
DESCRIPTION
L679xW724xH326
L679xW724xH326
L799xW724xH326
L799xW724xH326
17.6kg
17.6kg
22.4kg
22.4kg
GEAR BOX
SIZE (mm) NET WEIGHTSAP CODE DESCRIPTION
96652491
96652492
TROPHY GB IP66 312L105 240-415V CL1 DA
TROPHY GB IP66 468L105 240-415V CL1 DA
L500xW152xH77
L500xW152xH77
5.1kg
5.6kg

ZG Lighting Australia Pty Ltd.
www.thornlighting.com.au
ZG Lighting (NZ) Limited
www.thornlighting.com.nz 3/13
SURFACE MOUNTING
TILT ADJUSTMENT
Support surface 250mm minimum
1 x M20 with extra large washer (not provided)
or
2 x M14 with extra large washer (not provided)
After adjusting the angle, please fix the screw
MINIMUM CLEARANCES

ZG Lighting Australia Pty Ltd.
www.thornlighting.com.au
ZG Lighting (NZ) Limited
www.thornlighting.com.nz 4/13
WINDAGE VALUES & TILT ANGLES
OVER AND UNDER-SLINGING
TROPHY 312L757
TROPHY 468L757
MODEL Scx0 Scx5 Scx10 Scx15 Scx20 Scx25 Scx30 Scx35 WEIGHT
TROPHY 312L757 0.091m² 0.105m² 0.126m² 0.147m² 0.169m² 0.190m² 0.209m² 0.228m² 17.6kg
TROPHY 468L757 0.091m² 0.117m² 0.150m² 0.184m² 0.219m² 0.252m² 0.283m² 0.313m² 22.4kg
Direction of Light Direction of Light

ZG Lighting Australia Pty Ltd.
www.thornlighting.com.au
ZG Lighting (NZ) Limited
www.thornlighting.com.nz 5/13
LIGHT DISTRIBUTION DIRECTION
Asymmetric light distribution.
Beam direction indicated by arrow.
60 asymmetric
o
AS1
AS2
35 asymmetric
o

ZG Lighting Australia Pty Ltd.
www.thornlighting.com.au
ZG Lighting (NZ) Limited
www.thornlighting.com.nz 6/13
AIMING AND TILTING LUMINAIRES
There are several ways that floodlights can be aimed. As best practice, floodlights should be installed
on the poles/cross-arms and with poles erected in their final installation positions before any aiming is
done.
Markers should be placed on the ground at specific reference points in accordance with the lighting
design. Aiming can be carried out either by using the built-in aiming sight or ordering a separate aiming
scope. If using the aiming scope, ensure that the scope is securely attached to the top of the floodlight
as depicted below.
Installation bracket and tilt angle bolts will need to be slightly loosened to allow the floodlight to be
manoeuvred for aiming, but remain tight enough to ensure the floodlight is securely held in place.
Once the floodlight is correctly aimed at the marker point on the ground, tighten all bracket bolts to
ensure floodlight is fixed in its final position.
To set the tilt angle of the floodlight, a inclinometer or spirit level can be placed flat across the level
surface of the centre heat sink. Adjust the tilt angle of the main arm in accordance with the requirements
in the lighting design. Tighten all bolts so that the floodlight tilt angle is fixed.
**Not provided by THORN

ZG Lighting Australia Pty Ltd.
www.thornlighting.com.au
ZG Lighting (NZ) Limited
www.thornlighting.com.nz 7/13
ELECTRICAL CONNECTIONS
Always ensure the cable diameters are followed in accordance with the wiring diagrams.
Alternate cable types will compromise ingress protection ratings and void warranty.
3
Open the junction box by unscrewing
the 4 x S3 captive screws.

ZG Lighting Australia Pty Ltd.
www.thornlighting.com.au
ZG Lighting (NZ) Limited
www.thornlighting.com.nz 8/13
CONNECTION TO FLOODLIGHT
Cable to Gear Box
(not provided)
Recommeded:
H07 RN-F 7G1.5mm
Length max.=200m
2
10- 16mm Cable
7x1.5mm 60245 IEC57
3 Modules
2
PE V3+ V3- V2+ V2- V1+ V1-
Length max : 200m
Cable to Gear Box
(not provided)
Recommeded:
H07 RN-F 5G1.5mm
Length max.=200m
2
10- 16mm Cable
5x1.5mm 60245 IEC57
2 Modules
2
PE V2+ V2- V1+ V1-
Length max : 200m
TROPHY 312L
TROPHY 468L

ZG Lighting Australia Pty Ltd.
www.thornlighting.com.au
ZG Lighting (NZ) Limited
www.thornlighting.com.nz 9/13
TROPHY GB IP66 312L / ELECTRICAL CONNECTION
8-9 mm
PINOUT
TROPHY GB Description
L AC INPUT
N
PE
AC INPUT
PROTECTIVE EARTH
PE PE FOR LED MODULE
DA- DALI INPUT DA-
DALI INPUT DA+DA+
CABLE GLAND
ØMinTYPE ØMax
6.3 mmM20 11.3 mm
10 mmM25 16.3 mm
The wiring should be strictly followed by the marking label instruction,
otherwise the product could be damaged or the functions could be affected.
Each set of + or - are not potential identical, cross connection is prohibited.
INPUT
M25
OUTPUT
M25
Ventilation Valve
Floodlight
L N PE PE NC DA+ DA- V3+ V3- V2+ V2- V1+ V1-NTC
Recommended :
H07RNF 3G1.5 mm²
50
Ø min = 1,0 mm²
Ø typ = 1,5 mm²
Ø max = 2,5 mm²
OK
DALI
M20
V2-
V1+
V1-
OUTPUT CHANNEL 2- (BOT BRICK)
OUTPUT CHANNEL 1+ (TOP BRICK)
OUTPUT CHANNEL 1- (TOP BRICK)
OUTPUT CHANNEL 2+ (BOT BRICK)V2+
Recommended :
H07RNF 2G1.5 mm²
V2-
V1+
V1-
V2+
30
T20
2
1
30
T20
2
1
SIGNALLING LED INDICATIONS ON THE GEAR BOX
1
2
5
3
4
PERIOD PULSES FAULT DESCRIPTION PRIORITY
The encoded
faults are
based on
pulses
emitted every
4 seconds
Maximum
Minimum
One or more CCR module enabled by config are not
communicating with logic board
Firmware version of one or more CCR module is not
compatible with logic board firmware version
One or more CCR’s output is short-circuited
Load failure on one or more CCR’s output
Thermal derating active (output current reduction)

ZG Lighting Australia Pty Ltd.
www.thornlighting.com.au
ZG Lighting (NZ) Limited
www.thornlighting.com.nz 10/13
TROPHY GB IP66 468L / ELECTRICAL CONNECTION
8-9 mm
PINOUT
TROPHY GB Description
L AC INPUT
N
PE
AC INPUT
PROTECTIVE EARTH
PE PE FOR LED MODULE
DA+
CABLE GLAND
ØMinTYPE ØMax
6.3 mmM20 11.3 mm
10 mmM25 16.3 mm
The wiring should be strictly followed by the marking label instruction,
otherwise the product could be damaged or the functions could be affected.
Each set of + or - are not potential identical, cross connection is prohibited.
INPUT
M25
OUTPUT
M25
Ventilation Valve
Floodlight
L N PE PE NC DA+ DA- V3+ V3- V2+ V2- V1+ V1-NTC
Recommended :
H07RNF 3G1.5 mm²
50
Ø min = 1,0 mm²
Ø typ = 1,5 mm²
Ø max = 2,5 mm²
OK
V3-
V2+
V2-
V1+
OUTPUT CHANNEL 3- (BOT BRICK)
OUTPUT CHANNEL 2+ (MID BRICK)
OUTPUT CHANNEL 2- (MID BRICK)
OUTPUT CHANNEL 1+ (TOP BRICK)
OUTPUT CHANNEL 1- (TOP BRICK)V1-
OUTPUT CHANNEL 3+ (BOT BRICK)V3+
DA- DALI INPUT DA-
DALI INPUT DA+
DALI
M20
Recommended :
H07RNF 2G1.5 mm²
V3-
V2+
V2-
V1+
V1-
V3+
30
T20
2
1
30
T20
2
1
SIGNALLING LED INDICATIONS ON THE GEAR BOX
1
2
5
3
4
PERIOD PULSES FAULT DESCRIPTION PRIORITY
The encoded
faults are
based on
pulses
emitted every
4 seconds
Maximum
Minimum
One or more CCR module enabled by config are not
communicating with logic board
Firmware version of one or more CCR module is not
compatible with logic board firmware version
One or more CCR’s output is short-circuited
Load failure on one or more CCR’s output
Thermal derating active (output current reduction)

ZG Lighting Australia Pty Ltd.
www.thornlighting.com.au
ZG Lighting (NZ) Limited
www.thornlighting.com.nz 11/13
TROPHY GEAR BOX MOUNTING
H30
3 Nm
3 Nm
H30
3 Nm
1
1
4xØ8,5mm
Drilling recommendation:
134mm
10,5mm
HORIZONTAL LATERAL / SIDE
VERTICAL
T20
1.6 Nm
2
Length max : 200m

ZG Lighting Australia Pty Ltd.
www.thornlighting.com.au
ZG Lighting (NZ) Limited
www.thornlighting.com.nz 12/13
GUIDELINE FOR INTEGRATION OF GEAR BOX
Tc
Tc Reference at Max Ambient
Position
Mounting
220Vac 85°C 84°C 85°C (Ref.)
80°C 77°C 80°C (Ref.)
50°C 50°C 50°C (Ref.)
400Vac
Ambient Max
Vertical SideHorizontal
To measure ambient temperature inside
the cabinet it has to be done between 2
gear boxes
It is highly recommended to select a painted
cabinet enclosure with high reflectance ratio to
protect from solar radiant energy
If you cannot follow instructions included in previous section regarding gear box integration, you have to measure Tc
reference point taking into consideration that measures must be down to Tc_max
Tc reference hotspot

ZG Lighting Australia Pty Ltd.
www.thornlighting.com.au
ZG Lighting (NZ) Limited
www.thornlighting.com.nz 13/13
TROPHY GEAR BOX
CIRCUIT BREAKER RECOMMENDATION / 200-440Vac MODELS
Circuit Breaker Type MCB B/C 10A MCB B/C 16A MCB B/C 20A MCB B/C 25A MCB B/C 32A
Input: 220~240Vac 1 2 2 3 4
Input: 380~400Vac 1 2 2 3 4
** Suitable SPD should be considered for the whole installation to ensure lighting equipment is
adequately protected (not provided by THORN).
Referring to the circuit breakers available on the market, the maximum number on the driver
connectable for each circuit breaker is as the following table.
TROPHY GB IP66 312L105 240-415V CL1 DA
1000W Drivers for each circuit breaker
Circuit Breaker Type MCB B/C 10A MCB B/C 16A MCB B/C 20A MCB B/C 25A MCB B/C 32A
Input: 220~240Vac 1 1 2 2 3
Input: 380~400Vac 1 2 2 3 4
Referring to the circuit breakers available on the market, the maximum number on the driver
connectable for each circuit breaker is as the following table.
TROPHY GB IP66 468L105 240-415V CL1 DA
1500W Drivers for each circuit breaker
EVERY 6 MONTHS
BIRD SPIKES
MANDATORY
96652800